CN102708996B

CN102708996B - Semiautomatic forming device for spring wire

Info

Publication number: CN102708996B
Application number: CN 201210188015
Authority: CN
Inventors: 孙建宇; 田飞; 叶烨; 朱冬琴; 杨利国; 张兴飞
Original assignee: Zhongli Technology Group Co Ltd
Current assignee: Jiangsu Zhongli Group Co Ltd
Priority date: 2012-06-08
Filing date: 2012-06-08
Publication date: 2013-08-14
Anticipated expiration: 2032-06-08
Also published as: CN102708996A

Abstract

The invention discloses a semiautomatic forming device for a spring wire, and belongs to the field of devices special for electric wire and cable machining. The semiautomatic forming device comprises a water tank, a horizontal movement mechanism, a hanging bar frame lifting mechanism, a hanging bar frame, a heater, a water supply mechanism and a group of spring wire clamping mechanisms, wherein the water tank is divided into a hot water chamber and a cold water chamber; the horizontal movement mechanism is arranged above the water tank; the hanging bar frame lifting mechanism is arranged on the horizontal movement mechanism; the hanging bar frame is provided with a spring wire clamping mechanism seat, and is arranged on the hanging bar frame lifting mechanism; the heater is arranged in the hot water chamber; the water supply mechanism is arranged on the water tank; each spring wire clamping mechanism comprises a hanging bar, a first wire clamping seat, a second wire clamping seat, a first wire pressing seat and a second wire pressing seat; the upper end of each hanging bar is connected with the spring wire clamping mechanism seat, and the lower end of the hanging bar forms a cantilever end; a first sliding hole is reserved in the center of each first wire clamping seat, and a first wire end embedding slot is reserved on one side of each first wire clamping seat; and a second sliding hole is reserved in the center of each second wire clamping seat, and a second wire end embedding slot is reserved on one side of each second wire clamping seat. The semiautomatic forming device has the advantages that the water tank is used for shaping the spring wire, so that quality can be ensured; shaping efficiency can be improved; power consumption can be reduced; the semiautomatic forming device is simple in structure; and a forming effect can be ensured.

Description

The spring wire semi-automatic forming device

Technical field

The invention belongs to the isolated plant technical field in the electric wire processing, be specifically related to a kind of spring wire semi-automatic forming device

Background technology

Spring wire claims catapult line and helix again, is a kind of connecting line that utilizes scalability to come work.Owing to spring wire not only has desirable Linear Stability, excellent aligning and bullet height playing the strong point that wide characteristics are convenient to batch automatically, but also have fatigue resistance, pliability and the elasticity etc. of standing out from one's fellows, so purposes is very extensive.Common spring wire is as the connecting line between connecting line, attaching plug and the socket of the receiver that is used for the phone seen in the daily life and the connecting line between the telephone set base, intercom etc.; The spring wire of having relatively high expectations is as being used for Digit Control Machine Tool, production line, logistics system, process equipment, hoisting equipment and industrial robot etc.; Require more harsh spring wire as the connecting line of the electronics that is used for aircraft, electric equipment etc.

Technical information about the calibrator of spring wire can be seen in disclosed patent documentation, typically recommend that as US Patent No. 394022A " making apparatus of telephone wire " arranged, and for example Chinese patent Granted publication CN2919470Y provides " processing unit (plant) of spring wire ".There is following logical fraud in the spring wire calibrator that is not limited to these two patent disclosures: one owing to all need introduce baking oven baking typing, therefore adhesion phenomenon can occur, thereby undermine the surface quality of spring wire; Its two, stoving time is tediously long, usually more than baking 30min under the temperature about 100-130 ℃, thereby influence typing efficient; Its three because baking oven baking institute power consumption source is big, thereby be unfavorable for energy-conservation; Its four, baking oven baking is difficult to even can't satisfies the streamline production requirement.

Logical fraud in view of above-mentioned prior art existence, the applicant has done positive and useful design, and after having taked strict secrecy provision, carried out the experiment of simulation in the applicant unit, it is practicable that the result proves, and technical scheme described below produces under this background

Summary of the invention

Task of the present invention is to provide a kind of helping avoid to produce adhesion and use and ensure the typing quality, be conducive to significantly shorten shaping time and use and improve typing efficient, be of value to energy savings and use to embody with economizing type, the energy-saving economic spirit advocated at present and adapt, have that to be convenient to be installed to production process on-the-spot and use and satisfy the spring wire semi-automatic forming device that production line requires and the spring wire clamping mechanism is rational in infrastructure.

Task of the present invention is finished like this, and a kind of spring wire semi-automatic forming device comprises a tank, and this tank branch is separated with one and is used for holding the hot-water cavity and of hot water for the cold water cavity that holds cold water; One horizontal mobile mechanism, this horizontal mobile mechanism is arranged at the top of described tank with airborne, and is moving back and forth corresponding to the zone between described heat, the cold water cavity; One peg frame elevating mechanism, this peg frame elevating mechanism is arranged on the described horizontal mobile mechanism; One has the peg frame of spring wire clamping mechanism seat, and this peg frame is arranged on the peg frame elevating mechanism, and the lifting with the lifting of peg frame elevating mechanism; One heater, this heater are arranged in the described hot-water cavity; One is used for providing the water supply mechanism at water source in described heat, cold water cavity, this water supply mechanism is arranged on the described tank; One group of spring wire clamping mechanism, this group spring wire clamping mechanism respectively comprises peg, first, second tension seat, the first line ball seat and the second line ball seat, the upper end of peg is connected with described spring wire clamping mechanism seat plug, and the lower end of peg forms cantilever end, the central authorities of the short transverse of first tension seat offer one first slide opening, this first slide opening is nested with on peg, and fix with peg, side in the short transverse of first tension seat also offers one first line end caulking groove, the central authorities of the short transverse of second tension seat offer one second slide opening, this second slide opening is nested with on peg, and below corresponding to first tension seat, fix with peg, side in the short transverse of second tension seat offers one second line end caulking groove, wherein: the corresponding both sides in the short transverse of first tension seat respectively constitute one first milling flat, and the corresponding both sides of the short transverse of second tension seat respectively constitute one second milling flat, described first, the second line end caulking groove is back-to-back position relation each other, the shape of the first line ball seat is the U-shaped of English alphabet, and match with first tension seat, described first tension seat is aimed in the first line ball seat chamber of this first line ball seat, and the wall body of the corresponding both sides of the first line ball seat contacts with described first milling flat, the shape of the second line ball seat is the U-shaped of English alphabet equally, and match with second tension seat, described second tension seat is aimed in the second line ball seat chamber of this second line ball seat, and the wall body of the corresponding both sides of the second line ball seat contacts with described second milling flat.

In a specific embodiment of the present invention, between the heat of described tank, cold water cavity, be provided with thermal insulation board, be provided with thermal insulation layer in the interlayer of this thermal insulation board; Described heater is electric heater.

In another specific embodiment of the present invention, top at an end of described tank is extended with a pre-flight frame, and the top of the other end is extended with a post-flight frame, described horizontal mobile mechanism comprises first motor, horizontal screw bolt, the horizontal screw bolt nut, towing plate, first guide rod, move horizontally crossbeam and second guide rod, first motor is the servomotor with rotating function, this first motor is fixed on first motor cabinet, and first motor cabinet is fixed on the described pre-flight frame, and be positioned at an end of pre-flight frame, one end and first motor of horizontal screw bolt are in transmission connection, and the other end is bearing on first screw bolt seat rotationally, the other end of first screw bolt seat and pre-flight frame is fixed, the horizontal screw bolt nut is provided on the horizontal screw bolt, and fix with towing plate, towing plate with move horizontally crossbeam and fix, one end of first guide rod and the first guide rod seat are fixed, and the other end and the second guide rod seat are fixed, and first, the second guide rod seat is fixed on the top of described pre-flight frame with corresponding to each other, the end and first guide rod that move horizontally crossbeam are slidingly matched, and the other end and second guide rod are slidingly matched, one end of second guide rod and the 3rd guide rod seat are fixed, the other end and the 4th guide rod seat are fixed, the and the 3rd, the 4th guide rod seat is fixed on the top of described post-flight frame with corresponding to each other, described peg frame elevating mechanism is arranged on the described middle part that moves horizontally the length direction of crossbeam, the frame-type structure that described peg frame is rectangle.

In another specific embodiment of the present invention, described peg frame elevating mechanism comprises second motor, lifting screw, the lifting screw nut, mobile door frame, the 3rd guide rod, the 4th guide rod, the first guide rod slide block and the second guide rod slide block, second motor is the servomotor with rotating function, and be fixed on second motor cabinet, second motor cabinet is fixed on the top of mobile door frame, mobile door frame is fixed on the described middle part that moves horizontally the length direction of crossbeam, the motor shaft of the upper end of lifting screw and second motor is in transmission connection, and the lower end is bearing on second screw bolt seat rotationally, second screw bolt seat is fixed on the described mobile door frame, the lifting screw nut is provided on the lifting screw, and this lifting screw nut has a nut seat, the upper end of the 3rd guide rod is fixed on the 5th guide rod seat, and the lower end is fixed on the 6th guide rod seat, the 5th, the 6th guide rod seat self is fixed on a side of described mobile door frame accordingly, the upper end of the 4th guide rod is fixed on the 7th guide rod seat, and the lower end is fixed on the 8th guide rod seat, and the 4th guide rod and described the 3rd guide rod are vertically parallel, the described the 7th, the 8th guide rod seat is gone up each other, be fixed on the opposite side of described mobile door frame down accordingly, the first guide rod slide block is provided on the 3rd guide rod slidably, the second guide rod slide block is provided on the 4th guide rod slidably, one end of described peg frame and the described first guide rod slide block are fixed, the middle part is fixed with described nut seat, and the other end and the described second guide rod slide block are fixed.

In another specific embodiment of the present invention, described water supply mechanism comprises water inlet manifold, first, second electromagnetically operated valve, first outlet pipe and second outlet pipe, the middle part of water inlet manifold has one for the water inlet interface that is connected with water supply line, the water inlet of first electromagnetically operated valve is connected with an end of water inlet manifold, the water inlet of second electromagnetically operated valve is connected with the other end of water inlet manifold, one end of first outlet pipe is connected with the delivery port of first electromagnetically operated valve, the other end is insinuated in the described hot-water cavity, one end of second outlet pipe is connected with the delivery port of second electromagnetically operated valve, the other end is insinuated in the described cold water cavity, wherein: first, the middle part of second outlet pipe is all fixed with described tank.

Also have in the specific embodiment of the present invention, one first fixing feet is fixedly arranged at the bottom at an end of the length direction of described peg frame, and one second fixing feet is fixedly arranged at the bottom of the other end, one end of described spring wire clamping mechanism seat is shelved on first fixing feet, and fix with first fixing feet, and the other end is shelved on second fixing feet, and fix with second fixing feet, wherein: the length direction at spring wire clamping mechanism seat offers one group of peg hole, each peg hole is through hole, offer the peg location hole that quantity and peg hole equate and communicate at the sidepiece of the length direction of spring wire clamping mechanism seat and in the position corresponding to the peg hole, be equipped with the peg dog screw at each peg location hole, described peg matches with described peg hole and is fixed by described peg dog screw.

More of the present invention and in specific embodiment, be provided with a hot-water cavity level sensor and a hot-water cavity temperature sensor on described tank and in the position corresponding to described hot-water cavity, this hot-water cavity level sensor and hot-water cavity temperature sensor all probe in the hot-water cavity; Be provided with a cold water cavity level sensor on described tank and in the position corresponding to described cold water cavity, this cold water cavity level sensor probes in the cold water cavity.

In of the present invention and then specific embodiment, the shape of cross section of the described first line end caulking groove and the second line end caulking groove all is the C font of English alphabet.

Technical scheme provided by the invention is with respect to one of effect of prior art institute tool, owing to adopted tank that spring wire is finalized the design, thereby can not adhesion phenomenon occur and can ensure the quality of products; Owing to utilize heat, cold water cavity typing, thereby can significantly the time be shortened to about 1min, thereby can improve typing efficient; Can saves energy consumption with respect to the typing of the baking oven of prior art, adapt with the economizing type energy saving economy spirit of advocating at present; Owing to tank can be installed in the production process, thereby can satisfy streamline production requirement to electric wire; The simple in structure and reasonable of the spring wire clamping mechanism provide is provided, thereby can reliably the spring wire that awaits moulding be reliably clamped, and the guarantee molding effect.

Description of drawings

Fig. 1 is the embodiments of the invention structure chart.

Fig. 2 is the structure chart of spring wire clamping mechanism shown in Figure 1.

The schematic diagram of the shaped spring line that Fig. 3 finalizes for the present invention.

Embodiment

For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, the applicant general elaborates in the mode of embodiment below, but all be not restriction to the present invention program to the description of embodiment, any according to the present invention's design done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.

See also Fig. 1, provided a tank 1, the length direction of this tank 1 is divided into hot-water cavity 11 and cold water cavity 12 by thermal insulation board 13, be provided with thermal insulation layer 131 in the interlayer of thermal insulation board 13, make thermal insulation board 13 embody desirable effect of heat insulation by thermal insulation layer 131, avoid producing between heat, the cold water cavity 11,12 reciprocal influence or claim interference.The temperature of the water under using state in the hot-water cavity 11 is 90-100 ℃, is 92-100 ℃ preferably, is preferably 95-98 ℃, and present embodiment is 95-98 ℃, and the water in the cold water cavity 12 is normal-temperature water.

Be that the top of the left end of shown position state constitutes a pre-flight frame 14a at an end of tank 1, and being the top of right-hand member, the other end constitutes a post-flight frame 14b, why being called first, second launching cradle 14a, 14b, is because be convenient to make the following horizontal mobile mechanism 2 that will describe with the top of airborne corresponding to tank 1.By shown in Figure 1, be equipped with a control cabinet 16 at the position of the outer wall of the right-hand member of tank 1.

For the ease of grasping water level and the temperature of the hot water in the hot-water cavity 11, therefore be separately installed with a hot-water cavity level sensor 15a and hot-water cavity temperature sensor 15b on tank 1 and in the position corresponding to hot-water cavity 11, this hot-water cavity level sensor 15a and hot-water cavity temperature sensor 15b are insinuated in the hot-water cavity 11.Same reason for the water level in the perception cold water cavity 12, thereby should be provided with a cold water cavity level sensor 15c in the position of cold water cavity 12 on tank 1 and in correspondence, this cold water cavity level sensor 15c probes in the cold water cavity 12.Hot-water cavity level sensor 15a, hot-water cavity temperature sensor 15b all are connected with aforesaid control cabinet 6 electrical controls with cold water cavity level sensor 15c.

The horizontal mobile mechanism of having mentioned above 2 preferably but not the structure that definitely is limited to is as follows: comprise first motor 21, horizontal screw bolt 22, horizontal screw bolt nut 23, towing plate 24, first, second guide rod 25,27 and move horizontally crossbeam 26, the servomotor of first motor 21 for having the rotating function, and be connected with aforesaid control cabinet 16 electrical controls, this first motor 21 is fixed on a shape and is the L shaped of English alphabet or claims to be on first motor cabinet 211 of 7 fonts of Arabic numerals, and this first motor cabinet, 211 usefulness, first screw 2111 is fixing with motor cabinet fixed head 2112, motor cabinet fixed head 2112 is fixed with the end of described pre-flight frame 14a, also can first motor cabinet 211 and the end of pre-flight frame 14a be fixed by welding or riveted joint mode.One end of horizontal screw bolt 22 and the motor shaft of first motor 21 are in transmission connection, and the other end is bearing on first screw bolt seat 221 rotationally, and this first screw bolt seat 221 is fixed on the other end of pre-flight frame 14a by screw bolt seat fixed head 2211.Horizontal screw bolt nut 23 is provided on the horizontal screw bolt 22, and fixes with an end of towing plate 24, and the other end of towing plate 24 with second screw 241 with to move horizontally crossbeam 26 fixing.Shown in figure, the shape of towing plate 24 is as the description to first motor cabinet 211.One end of first guide rod 25 is fixed on the first guide rod seat 251, and the other end is fixed on the second guide rod seat 252, and first, second guide rod seat 251,252 is fixed on the top of aforesaid pre-flight frame 14a with corresponding to each other.One end of second guide rod 27 is fixed on the 3rd guide rod seat 271, and the other end is fixed on the 4th guide rod seat 272, and the 3rd, the 4th guide rod seat 271,272 is fixed on the top of aforementioned post-flight frame 14b with corresponding to each other.Shown in figure, first, second guide rod 25,27 is parallel mutually.An end that moves horizontally crossbeam 26 namely is slidingly matched by its bottom fixing first sliding shoe 261 and first guide rod 25 towards an end (left end among the figure) of first guide rod 25, and the other end that moves horizontally crossbeam 26 namely is slidingly matched by its bottom fixing the second sliding shoe 262 and second guide rod 27 towards an end (right-hand member among the figure) of second guide rod 27, and the whole crossbeam 26 that moves horizontally is with the top of airborne corresponding to tank 1.

Preferably, can on aforesaid motor cabinet fixed head 2112 and screw bolt seat fixed head 2211, first signal picker 21121 and a secondary signal collector 22111 that is connected with control cabinet 16 electrical controls be set respectively, this first signal picker 21121 and secondary signal collector 22111 are all corresponding with aforesaid towing plate 24, and first signal picker 21121 and secondary signal collector 22111 are travel switch, sensitive switch, position near switch, tongue tube or hall sensing element, select in the present embodiment and use travel switch.

Under the operation to control cabinet 16, when the motor shaft of first motor 21 of horizontal mobile mechanism 2 turns clockwise, driving horizontal screw bolt 22 turns clockwise, drive horizontal screw bolt nut 23 towards the direction displacement of the cold water cavity 12 of tank 1 by horizontal screw bolt 22, because towing plate 24 is fixing with horizontal screw bolt nut 23, again since towing plate 24 with move horizontally crossbeam 26 and fixedly connected, therefore drive towing plates 24 by horizontal screw bolt nut 23 and driven by towing plate 24 and move horizontally crossbeam 26 and move towards the direction of cold water cavity 12, thereby the peg frame elevating mechanism 3 of lift-launch at the middle part of the length direction that moves horizontally crossbeam 26 also moved with moving horizontally the direction of crossbeam 26 towards cold water cavity 12, when towing plate 24 touches aforesaid secondary signal collector 22111, give control cabinet 16 by secondary signal collector 22111 to signal, send instruction and first motor 21 is quit work by control cabinet 16, otherwise with example.

Above mentioned shadoof frame elevating mechanism 3 preferably but not the structure that definitely is limited to is as follows: comprise second motor 31, lifting screw 32, lifting screw nut 33, mobile door frame 34, the 3rd, the 4th guide rod 35,36, the first guide rod sliding shoe 37 and the second guide rod sliding shoe 38, the servomotor of second motor 31 for having the rotating function, and be connected with control cabinet 16 electrical controls, this second motor 31 is screwed on second motor cabinet 311, and second motor cabinet 311 is with welding, riveted joint or employing securing member such as screw are fixed on the top of mobile door frame 34, and the bottom of mobile door frame 34 is fixed on the aforesaid middle part that moves horizontally the length direction of crossbeam 26.Shown in figure, whole mobile door frame 34 is the square shape structure of Chinese character, but is not to be absolute, because other various forms of variations can be arranged, therefore the shape of the mobile door frame 34 of any change all should be considered as technology contents category disclosed by the invention.The motor shaft 312 of the upper end of lifting screw 32 and first motor 31 is in transmission connection, and the lower end of lifting screw 32 is bearing on second screw bolt seat 321 rotationally, and second screw bolt seat 321 is screwed the bottom at mobile door frame 34.Lifting screw nut 33 matches with lifting screw 32, and this lifting screw nut has a nut seat 331.The upper end of the 3rd guide rod 35 is fixed on the 5th guide rod seat 351, and the lower end is fixed on the 6th guide rod seat 352, and the 5th, the 6th guide rod seat 351,352 self is fixed on a side (illustrated left side) of mobile door frame 34 accordingly.The upper end of the 4th guide rod 36 is fixed on the 7th guide rod seat 361, and the lower end is fixed on the 8th guide rod seat 362, and the 7th, the 8th guide rod seat 361,362 self is fixed on the opposite side (diagram right side) of mobile door frame 34 accordingly.The first guide rod slide block 37 is provided on the 3rd guide rod 35 slidably, namely constitutes sliding pair with the 3rd guide rod 35, and the second guide rod sliding shoe 38 is nested with slidably on the 4th guide rod 36, namely constitutes sliding pair with the 4th guide rod 36.Peg frame to be described in detail below 4 and first, second guide rod slide block 37,38 and nut seat 331 fixing.

Please continue to see Fig. 1, preferred scheme also can arrange one the 3rd signal picker 341 and one the 4th signal picker 342 respectively in the upper and lower of aforesaid mobile door frame 34 and in corresponding up and down position, three, the 4th signal picker 341,342 is connected with control cabinet 16 electrical controls, and corresponding with aforesaid lifting screw nut 33, the 3rd, the 4th signal picker 341,342 select with mode as to first, second signal picker 21121,22111 description.

Under the operation to control cabinet 16, when the motor shaft 312 clockwise directions rotation of second motor 31 of peg frame elevating mechanism 3, it is descending to drive lifting screw nut 33, touch the 4th signal picker 342 until lifting screw nut 33, give control cabinet 16 by the 4th signal picker 342 to signal, send instruction by control cabinet 16 second motor 31 is quit work, vice versa.

The frame-type structure (present embodiment is cuboid) that the geometry of aforesaid peg frame 4 is rectangular, be equipped with first, second, third Connection Block 44,45,46 on the top of the length direction of this peg frame 4 and towards a side of mobile door frame 34, by the 3rd screw 441 first Connection Block 44 is fixedlyed connected with the aforesaid first guide rod slide block 37, by the 4th screw 451 second Connection Block 45 is fixedlyed connected with aforesaid nut seat 331, by the 5th screw 461 the 3rd Connection Block 46 is fixedlyed connected with the aforesaid second guide rod slide block 38.End (left end) in the bottom of the length direction of peg frame 4 constitutes one first fixing feet 42, and the other end (right-hand member) constitutes one second fixing feet 43, this first, second fixing feet 42, offer first respectively on 43, the second fixing feet hole 421,431, first, second fixing feet 42, one spring wire clamping mechanism seat 41 is fixedly arranged on 43, specifically: on spring wire clamping mechanism seat 41 and corresponding to first, the second fixing feet hole 421,431 position respectively offers a fixing hole 413, and each fixing hole 413 usefulness the 6th screw 4131 is corresponding to first, the second fixing feet hole 421,431 position and first, second fixing feet 42,43 is fixing.Again, spring wire clamping mechanism seat 41 length direction offer the peg location hole 412 that the peg hole 411 of one group of upper and lower perforation and a group and peg hole 411 are that communicate and quantity equates, be equipped with a peg dog screw 4121 on each peg location hole 412.The spring wire clamping mechanism 7 that also will describe in detail below matches with peg hole 411, and by peg dog screw 4121 location that screw in peg location hole 412.

Bottom at the hot-water cavity 11 of aforesaid tank 1 is laid with a heater 5, and this heater 5 is electric heater and is connected with control cabinet 16 electrical controls.Preferred scheme also can be offered a hot-water cavity osculum 111 in the bottom of hot-water cavity 11, offers a cold water cavity osculum 121 equally in the bottom of cold water cavity 12.

Please still see Fig. 1, the water supply mechanism 6 that provides comprises water inlet manifold 61, first, second electromagnetically operated valve 62,63, first outlet pipe 64 and second outlet pipe 65, a water inlet interface 611 has been received at the middle part of water inlet manifold 61, this go out into water interface 611 and water supply line for example tap water pipe line be connected, first, second electromagnetically operated valve 62,63 are connected with control cabinet 16 electrical controls, wherein: the water inlet of first electromagnetically operated valve 62 is connected with an end of water inlet manifold 61, and second electromagnetically operated valve 63 is connected with the other end of water inlet manifold 61, one end of first outlet pipe 64 is connected with the delivery port of first electromagnetically operated valve 62, the other end probes into hot-water cavity 11, one end of second outlet pipe 65 is connected with the delivery port of second electromagnetically operated valve 63, and the other end probes in the cold water cavity 12.By shown in Figure 1, first, second outlet pipe 64,65 limits by the spacer ferrule 17 on the upper edge of tank 1.

When hot-water cavity level sensor 15a detects water level in the hot-water cavity 11 and is lower than it and finds out water level, then provide (feedback) signal to control cabinet 16, give first electromagnetically operated valve 62 by control cabinet 16 to signal, first electromagnetically operated valve 62 opened, by first outlet pipe 64 to hot-water cavity 11 moisturizings; When cold water cavity level sensor 15c detects water level in the cold water cavity 12 and is lower than it and finds out water level, then to control cabinet 16 feedback signals, give second electromagnetically operated valve 63 by control cabinet 16 to signal, second electromagnetically operated valve 63 opened, by second outlet pipe 65 to cold water cavity 12 moisturizings; After aforesaid hot-water cavity temperature sensor 15b finds out water temperature in the hot-water cavity 11 and reaches set point, give control cabinet 16 by this hot-water cavity temperature sensor 15b with signal feedback, send instruction and make aforesaid heater 5 stop heating by control cabinet 16.

Aqueous vapor (water vapour) in the hot-water cavity 11 is waved and the operator who is in cold water cavity 12 1 sides is exerted an influence towards the direction of cold water cavity 12, therefore can brush mechanism 8 in tank 1 configuration one, preferably but not the mechanism 8 of brushing that definitely is limited to comprise into, escape pipe 81,83 and air pressure regulator 82, one end of blast pipe 81 and compressed air source unit for example positive pressure fan are connected, the other end is connected with the air inlet of air pressure regulator 82, escape pipe 83 is fixed on the tank 1, one end of this escape pipe 83 is connected with the gas outlet of air pressure regulator 82, the other end is stretched over heat, cold water cavity 11, top between 12, namely corresponding to the top of aforesaid thermal insulation board 13, and at the spaced apart fumarole 831 that is provided with of this other end of escape pipe 83, fumarole 831 is towards hot-water cavity 11.Aforesaid compressed air source unit such as positive pressure fan are connected with control cabinet 16 electrical controls.

When compressed air source unit is worked under the control of control cabinet 16, by air inlet pipe 81 extraneous air is introduced, after being adjusted to rational air pressure, air pressure regulator 82 draws from escape pipe 83, until being sprayed by fumarole 831, thereby can stop from hot-water cavity 11 ascensions and the scorching hot water vapour of high temperature elegant towards the direction disperse of cold water cavity 12, the operator who is positioned at cold water cavity 12 1 side operations is exerted an influence avoiding.

See also Fig. 2 and still in conjunction with Fig. 1, Fig. 2 has provided the concrete structure of spring wire clamping mechanism 7, comprise peg 71, first, second tension seat 72,73, the first line ball seat 74 and the second line ball seat 75, insert in the peg hole 411 on the spring wire clamping mechanism seat 41 shown in Figure 1 the upper end of peg 71, and by peg dog screw 4121 location that are provided on the peg location hole 412, and the lower end of peg 71 forms cantilever end, the central authorities of the short transverse of first tension seat 72 offer one first slide opening 722, this first slide opening 722 is nested with on peg 71, and it is with the 7th screw 723 that first tension seat 72 is fixing with peg 71, side in the short transverse of first tension seat 72 also offers one first line end caulking groove 721, and the shape of cross section of this first line end caulking groove 721 is the C font of English alphabet.The central authorities of the short transverse of second tension seat 73 offer one second slide opening 732, this second slide opening 732 is nested with on peg 71, and be positioned at the below of first tension seat 72, with the 8th screw 733 that second tension seat 73 is fixing with peg 71, side in the short transverse of second tension seat 73 offers one second line end caulking groove 731, and the shape of cross section of this second line end caulking groove 731 is the C font of English alphabet equally.Wherein: the corresponding both sides in the short transverse of first tension seat 72 respectively constitute one first milling flat 724, and the corresponding both sides of the short transverse of second tension seat 73 respectively constitute one second milling flat 734.When being fixed to first, second tension seat 72,73 on the peg 71, first, second line end caulking groove 721,731 is back-to-back relation each other, is the center of circle spaced apart 180 with peg 71 namely.The shape of the first line ball seat 74 is the U-shaped of English alphabet, aforesaid first tension seat 72 is aimed in the first line ball seat chamber 741 of this first line ball seat 74, and the wall body of the corresponding both sides of the first line ball seat 74 contacts with aforesaid first milling flat 724, screw in the 9th screw 742 and to be preset in the first line ball seat fixing hole 743 on the first line ball seat 74 and the first line ball seat 74 is limited on first tension seat 72, use to by shown in Figure 2 turn to preliminary shape and still unshaped spring wire 9 and first line ends 91 that be embedded in the first line end caulking groove 721 push down (also can claim to limit).The shape of the second line ball seat 75 is the U-shaped of English alphabet equally, aforesaid second tension seat 73 is aimed in the second line ball seat chamber 751 of this second line ball seat 75, and the wall body of the corresponding both sides of the second line ball seat 75 contacts with aforesaid second milling flat 734, screw in the tenth screw 752 and to be preset in the second line ball seat fixing hole 753 on the second line ball seat 75 and the second line ball seat 75 is limited on second tension seat 73, use to by shown in Figure 2 turn to preliminary shape but still unshaped spring wire 9 and second line ends 92 that be embedded in the second line end caulking groove 731 push down.

When will to by shown in Figure 2 be placed on the peg 71 and when being finalized the design by first, second tension seat 72,73, the first line ball seat 74 and the second line ball seat, the 75 collaborative spring wires that limit 9, at first the upper end with peg 71 is fixed on the spring wire clamping mechanism seat 41 by the superincumbent description of applicant, then enters typing.Specifically: by introducing water in 6 pairs of heat of water supply mechanism, the cold water cavity 11,12, by heat, cold water cavity level sensor 15a, 15c control, by water heater 5 pair hot-water cavities 11 in heating, by hot-water cavity temperature sensor 15b controlled respectively by heating-up temperature for water level.Then, second motor, 31 work of peg frame elevating mechanism 3, motor shaft 312 turns clockwise, make lifting screw nut 33 descending by the superincumbent description of applicant, nut seat 331 by lifting screw nut 33 drives with its fixing peg frame 4 descending, driven spring wire clamping mechanism seat 41 by the descending of peg frame 4 descending, thereby make by peg 71 be fixed on the spring wire clamping mechanism seat 41 and be immersed in 95-98 ℃ the hot water of hot-water cavity 11 together with the spring wire 9 that awaits finalizing the design by whole spring wire clamping mechanism 7 shown in Figure 2, after about 40 seconds, second motor, 31 reverse operations, until lifting screw nut 33 is being gone upward to when touching the 3rd signal picker 341, second motor 31 just quits work, and makes spring wire 9 leave hot-water cavity 11.Then first motor, 21 work of horizontal mobile mechanism 2, the motor shaft of first motor 21 turns clockwise, and according to the superincumbent description of applicant, makes to move horizontally crossbeam 26 and move to the top that corresponds to cold water cavity 12.Follow again, second motor, 31 reverse operations (being rotated counterclockwise) of peg frame elevating mechanism 3, lifting screw 32 reverse rotations, aforesaid spring wire 9 enters the interior cooling of cold water of cold water cavity 12, the second motor 31 i.e. work clockwise of reverse operation again after about 30 seconds, the water surface until spring wire 9 leaving chilled water chambeies 12.Then unscrew peg dog screw 4121 by the workman, peg 71 is taken off from spring wire clamping mechanism seat 41, remove first, second line ball seat 74,75, and remove first tension seat 72 or second tension seat 73, spring wire 9 is moved apart in peg 71, and will need again the spring wire 9 of finalizing the design by the applicant in the above to the description clamping of Fig. 2 to spring wire clamping mechanism 7.

Ask for an interview Fig. 3, Fig. 3 has illustrated through the shaped spring line 10 after the semi-automatic calibrator typing of spring wire of the present invention.Aforesaid apparatus of the present invention to spring wire 9 typings can be provided in the workshop section of spring wire production line

Claims

1. A kind of spring wire semi-automatic forming device is characterized in that comprising a tank (1), and this tank (1) branch is separated with one and is used for holding the hot-water cavity (11) and of hot water for the cold water cavity (12) that holds cold water; One horizontal mobile mechanism (2), this horizontal mobile mechanism (2) is arranged at the top of described tank (1) with airborne, and is moving back and forth corresponding to the zone between described heat, the cold water cavity (11,12); One peg frame elevating mechanism (3), this peg frame elevating mechanism (3) is arranged on the described horizontal mobile mechanism (2); One has the peg frame (4) of spring wire clamping mechanism seat (41), and this peg frame (4) is arranged on the peg frame elevating mechanism (3), and the lifting with the lifting of peg frame elevating mechanism (3); One heater (5), this heater (5) are arranged in the described hot-water cavity (11); One is used for providing the water supply mechanism (6) at water source in described heat, cold water cavity (11,12), this water supply mechanism (6) is arranged on the described tank (1); One group of spring wire clamping mechanism (7), this group spring wire clamping mechanism (7) respectively comprises peg (71), first, second tension seat (72,73), the first line ball seat (74) and the second line ball seat (75), the upper end of peg (71) is connected with described spring wire clamping mechanism seat (41) plug, and the lower end of peg (71) forms cantilever end, the central authorities of the short transverse of first tension seat (72) offer one first slide opening (722), this first slide opening (722) is nested with on peg (71), and it is fixing with peg (71), side in the short transverse of first tension seat (72) also offers one first line end caulking groove (721), the central authorities of the short transverse of second tension seat (73) offer one second slide opening (732), this second slide opening (732) is nested with on peg (71), and it is fixing at below and peg (71) corresponding to first tension seat (72), side in the short transverse of second tension seat (73) offers one second line end caulking groove (731), wherein: the corresponding both sides in the short transverse of first tension seat (72) respectively constitute one first milling flat (724), and the corresponding both sides of the short transverse of second tension seat (73) respectively constitute one second milling flat (734), described first, the second line end caulking groove (721,731) be back-to-back position relation each other, the shape of the first line ball seat (74) is the U-shaped of English alphabet, and match with first tension seat (72), described first tension seat (72) is aimed in the first line ball seat chamber (741) of this first line ball seat (74), and the wall body of the corresponding both sides of the first line ball seat (74) contacts with described first milling flat (724), the shape of the second line ball seat (75) is the U-shaped of English alphabet equally, and match with second tension seat (73), described second tension seat (73) is aimed in the second line ball seat chamber (751) of this second line ball seat (75), and the wall body of the corresponding both sides of the second line ball seat (75) contacts with described second milling flat (734).

2. Spring wire semi-automatic forming device according to claim 1 is characterized in that heat, the cold water cavity in described tank (1) is provided with thermal insulation board (13) between (11,12), is provided with thermal insulation layer (131) in the interlayer of this thermal insulation board (13); Described heater (5) is electric heater.

3. Spring wire semi-automatic forming device according to claim 1, it is characterized in that being extended with a pre-flight frame (14a) on the top of an end of described tank (1), and the top of the other end is extended with a post-flight frame (14b), described horizontal mobile mechanism (2) comprises first motor (21), horizontal screw bolt (22), horizontal screw bolt nut (23), towing plate (24), first guide rod (25), move horizontally crossbeam (26) and second guide rod (27), the servomotor of first motor (21) for having the rotating function, this first motor (21) is fixed on first motor cabinet (211), and first motor cabinet (211) is fixed on the described pre-flight frame (14a), and be positioned at an end of pre-flight frame (14a), one end of horizontal screw bolt (22) and first motor (21) are in transmission connection, and the other end is bearing on first screw bolt seat (221) rotationally, first screw bolt seat (221) is fixed with the other end of pre-flight frame (14a), horizontal screw bolt nut (23) is provided on the horizontal screw bolt (22), and it is fixing with towing plate (24), towing plate (24) is with to move horizontally crossbeam (26) fixing, one end of first guide rod (25) and the first guide rod seat (251) are fixing, and the other end and the second guide rod seat (252) are fixing, and first, the second guide rod seat (251,252) be fixed on the top of described pre-flight frame (14a) with corresponding to each other, the end and first guide rod (25) that move horizontally crossbeam (26) are slidingly matched, and the other end and second guide rod (27) are slidingly matched, one end of second guide rod (27) and the 3rd guide rod seat (271) are fixing, the other end and the 4th guide rod seat (272) are fixing, the and the 3rd, the 4th guide rod seat (271,272) be fixed on the top of described post-flight frame (14b) with corresponding to each other, described peg frame elevating mechanism (3) is arranged on the described middle part that moves horizontally the length direction of crossbeam (26), and described peg frame (4) is the frame-type structure of rectangle.

4. Spring wire semi-automatic forming device according to claim 3, it is characterized in that described peg frame elevating mechanism (3) comprises second motor (31), lifting screw (32), lifting screw nut (33), mobile door frame (34), the 3rd guide rod (35), the 4th guide rod (36), the first guide rod slide block (37) and the second guide rod slide block (38), the servomotor of second motor (31) for having the rotating function, and be fixed on second motor cabinet (311), second motor cabinet (311) is fixed on the top of mobile door frame (34), mobile door frame (34) is fixed on the described middle part that moves horizontally the length direction of crossbeam (26), the motor shaft (312) of the upper end of lifting screw (32) and second motor (31) is in transmission connection, and the lower end is bearing on second screw bolt seat (321) rotationally, second screw bolt seat (321) is fixed on the described mobile door frame (34), lifting screw nut (33) is provided on the lifting screw (32), and this lifting screw nut (33) has a nut seat (331), the upper end of the 3rd guide rod (35) is fixed on the 5th guide rod seat (351), and the lower end is fixed on the 6th guide rod seat (352), the 5th, the 6th guide rod seat (351,352) self be fixed on a side of described mobile door frame (34) accordingly, the upper end of the 4th guide rod (36) is fixed on the 7th guide rod seat (361), and the lower end is fixed on the 8th guide rod seat (362), and the 4th guide rod (36) is vertically parallel with described the 3rd guide rod (35), the described the 7th, the 8th guide rod seat (361,362) go up each other, be fixed on the opposite side of described mobile door frame (34) down accordingly, the first guide rod slide block (37) is provided on the 3rd guide rod (35) slidably, the second guide rod slide block (38) is provided on the 4th guide rod (36) slidably, one end of described peg frame (4) and the described first guide rod slide block (37) are fixing, the middle part is fixing with described nut seat (331), and the other end and the described second guide rod slide block (38) are fixing.

5. Spring wire semi-automatic forming device according to claim 1, it is characterized in that described water supply mechanism (6) comprises water inlet manifold (61), first, second electromagnetically operated valve (62,63), first outlet pipe (64) and second outlet pipe (65), the middle part of water inlet manifold (61) has one for the water inlet interface (611) that is connected with water supply line, the water inlet of first electromagnetically operated valve (62) is connected with an end of water inlet manifold (61), the water inlet of second electromagnetically operated valve (63) is connected with the other end of water inlet manifold (61), one end of first outlet pipe (64) is connected with the delivery port of first electromagnetically operated valve (62), the other end is insinuated in the described hot-water cavity (11), one end of second outlet pipe (65) is connected with the delivery port of second electromagnetically operated valve (63), the other end is insinuated in the described cold water cavity (12), wherein: first, second outlet pipe (64,65) middle part is all fixing with described tank (1).

6. Spring wire semi-automatic forming device according to claim 1, it is characterized in that in the bottom of an end of the length direction of described peg frame (4) one first fixing feet (42) being arranged fixedly, and one second fixing feet (43) is fixedly arranged at the bottom of the other end, one end of described spring wire clamping mechanism seat (41) is shelved on first fixing feet (42), and it is fixing with first fixing feet (42), and the other end is shelved on second fixing feet (43), and it is fixing with second fixing feet (43), wherein: the length direction at spring wire clamping mechanism seat (41) offers one group of peg hole (411), each peg hole (411) is through hole, offer the peg location hole (412) that quantity and peg hole (411) equate and communicate at the sidepiece of the length direction of spring wire clamping mechanism seat (41) and in the position corresponding to peg hole (411), be equipped with peg dog screw (4121) at each peg location hole (412), described peg (71) matches with described peg hole (411) and is fixing by described peg dog screw (4121).

7. Spring wire semi-automatic forming device according to claim 1 and 2, it is characterized in that upward and in the position corresponding to described hot-water cavity (11) being provided with a hot-water cavity level sensor (15a) and a hot-water cavity temperature sensor (15b) at described tank (1), this hot-water cavity level sensor (15a) and hot-water cavity temperature sensor (15b) all probe in the hot-water cavity (11); Upward and in the position corresponding to described cold water cavity (12) be provided with a cold water cavity level sensor (15c) at described tank (1), this cold water cavity level sensor (15c) probes in the cold water cavity (12).

8. Spring wire semi-automatic forming device according to claim 1 is characterized in that the shape of cross section of the described first line end caulking groove (721) and the second line end caulking groove (731) all is the C font of English alphabet