CN102706188A - High-pressure resistant lamella heat exchanger adopting round corrugated plates - Google Patents
High-pressure resistant lamella heat exchanger adopting round corrugated plates Download PDFInfo
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- CN102706188A CN102706188A CN2012101801525A CN201210180152A CN102706188A CN 102706188 A CN102706188 A CN 102706188A CN 2012101801525 A CN2012101801525 A CN 2012101801525A CN 201210180152 A CN201210180152 A CN 201210180152A CN 102706188 A CN102706188 A CN 102706188A
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Abstract
The invention aims to provide a high-pressure resistant lamella heat exchanger adopting round corrugated plates, which includes a shell, cover plates, a corrugated plate lathed bundle, flow guiding blocks and support plates, wherein the corrugated plate lathed bundle includes corrugated plates and is fixed in the shell through the support plates; the two ends of the shell are sealed by the cover plates; a shell side outlet and a shell side inlet are arranged in the shell; a plate side inlet and a plate side outlet are arranged in the cover plates; an annular zone between the shell and the corrugated plate lathed bundle is divided into a shell side inlet chamber and a shell side outlet chamber through the flow guiding blocks; the shell side inlet is communicated with the shell side inlet chamber; the shell side outlet is communicated with the shell side outlet chamber; angular holes are formed in the corrugated plate lathed bundle; and the plate side inlet is communicated with the plate side outlet through the angular holes in the corrugated plate lathed bundle. The high-pressure resistant lamella heat exchanger provided by the invention has the advantages of high pressure bearing capability, high heat exchange efficiency, compact structure, big heat transfer area in a unit volume, wide material selection range, wide application range, as well as simplicity in processing and installation.
Description
Technical field
What the present invention relates to is a kind of heat exchanger of enhanced heat exchange technical field.
Background technology
Plate type heat exchanger is widely used in multiple fields such as the energy, power, heat supply, refrigeration owing to the characteristics with heat exchange efficiency height, compact conformation.Maturation along with the plate type heat exchanger technology has replaced traditional shell-and-tube heat exchanger in some fields.But the lower problem of existing rectangular plate type heat exchanger ubiquity bearing capacity.In the higher field of common pressures such as petrochemical industry, the application of plate type heat exchanger has received great restriction.Developing a kind of plate type heat exchanger that can bear high pressure and compact conformation has a wide range of applications in the energy source and power field.Though have some all-welded lamella heat exchangers at present, its operating pressure generally is no more than 4.5MPa, and volume is relatively large, compactness is not high.These all-welded lamella heat exchangers as heat transfer element, and place rectangle or circular housing to promote load performance the plate bundle with rectangular plate.This plate type heat exchanger bearing capacity is limited and volume is bigger.
The channel design of two media is identical in the common plate type heat exchanger, differs some bigger operating modes for both sides heat transferring medium rerum natura, and what can occur designing match, and then causes the waste on volume and the material.For example when utilizing water-cooled but during thick oil; Because oil body is far above the viscosity of water; The flow resistance of lubricating oil can be far above the cooling-water flow resistance under the same traffic; Usually the flow resistance of lubricating oil reaches going up in limited time of designing requirement, and the flow resistance of cooling water side also reaches limit value far away, and this has just caused the waste in the design.
Summary of the invention
The object of the present invention is to provide and be applicable to heat exchange between the variety classes fluid, be particularly suitable for a kind of high voltage bearing circular wave plate lamella heat exchanger that hot rerum natura differs heat exchange between bigger two media.
The objective of the invention is to realize like this:
A kind of high voltage bearing circular wave plate lamella heat exchanger of the present invention; It is characterized in that: comprise housing, cover plate, corrugated plating plate bundle, baffle, gripper shoe, corrugated plating plate bundle comprises corrugated plating, and corrugated plating plate bundle is fixed in the housing through gripper shoe; Cover plate for sealing is passed through at the housing two ends; Shell side outlet, shell side import are set on the housing, the import of plate journey, the outlet of plate journey are set on the cover plate, the annular region of shell and corrugated plating plate interfascicular is separated into shell side inlet plenum and shell side outlet chamber by baffle; The shell side import is communicated with the shell side inlet plenum; The shell side outlet is communicated with shell side outlet chamber, has the hole, angle on the corrugated plating plate bundle, and import of plate journey and the outlet of plate journey are connected through the hole, angle of corrugated plating plate bundle.
The present invention can also comprise:
1, two corrugated platings force together, and to form plate right, and plate forms passage between the plate between shell side outlet, the shell side import to inside, and plate is to being joined together to form corrugated plating plate bundle, plate between form passage between the plate between the import of plate journey, the outlet of plate journey.
2, the import of described plate journey is positioned at the upper end of heat exchanger body, and the outlet of plate journey is positioned at the lower end of heat exchanger body, and the shell side outlet is positioned at shell upper plate journey import one side, and the shell side import is positioned at shell upper plate journey and exports a side.
3, corrugated plating adopts the disk and thin plate of straight ripple or herringbone ripple, and corrugated plating two sides ripple height is different.
Advantage of the present invention is:
1, bearing capacity is strong.Plate adopts all-welded mode to be connected, and without gasket seal, bearing capacity is stronger with the braze welding type plate type heat exchanger than removable.Can occur stress during common rectangular plate pressure-bearing concentrates.Stress distribution is even during the disk and thin plate pressure-bearing that adopts, is difficult for causing damaged the leakage because of stress raisers occurring, and is better than common rectangular plate bearing capacity.In addition, adopt the shell-and-plate design, the plate bundle is enclosed in the housing, further promoted sealing property and bearing capacity.
2, heat exchange efficiency is high.Passage is herringbone or double font wavy channel between the plate in the plate bundle, and the contact point that intersects is many.Fluid between plate in the passage solderless wrapped connection contact become eddy current to flow, flow-disturbing is strong, the effect of augmentation of heat transfer is played in the boundary layer in the time of effectively destroying resisting medium and flow.
3, the heat transfer area in the compact conformation, unit volume is big.Corrugated plating among the present invention is arranged closely, and heat exchanger overall structure compact, and under equal volume, the present invention has bigger heat transfer area than shell-and-tube heat exchanger.Compare with the lamella heat exchanger that adopts rectangular plate, structure is more compact.
4, selection range is wide.Corrugated plating among the present invention can adopt multiple different materials, and the for example stainless steel of various models, copper alloy, titanium alloy etc. are to be applicable to different types of heat transferring medium.
5, applied widely.Circular wave plate both sides ripple height is different, when media of both sides flow, physical parameter differ big, has stronger applicability.And heat exchanger can be designed to multiple path combination with media of both sides according to actual needs.
6, process simply, be easy to install.Asymmetric channel circular wave plate of the present invention is easy to process quick, and with short production cycle, cost is low, is particularly suitable for industrialized mass production.
In sum; The present invention is that a kind of shell-and-tube heat exchanger voltage endurance capability that has both is high and the plate type heat exchanger compactness is strong, the new type of plate shell heat exchanger of the big characteristics of heat transfer coefficient; And have the advantages that the scope of application is wide, reliability is high, be easy to make, have good development and application prospect.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A cutaway view;
Fig. 3 is the sketch map of media of both sides flow distribution in the present invention;
Fig. 4 is the structural representation of plate to welding;
Fig. 5 is a plate bundle welded structure sketch map.
The specific embodiment
For example the present invention is done description in more detail below in conjunction with accompanying drawing:
In conjunction with Fig. 1~5, the present invention by plate journey import 1, plate journey outlet 7, shell side import 9, shell side outlet 3, shell side inlet plenum 14, shell side outlet chamber 12, corrugated plating plate bundle 5, gripper shoe 6,10, baffle 11 and 13, two side cover plates 2 and 8 and parts such as housing 4 form.Corrugated plating plate bundle 5 and gripper shoe 6,10 are welded through the hole, angle mutually, and place in the housing 4 through gripper shoe 6,10.Plate bundle 5 two ends are fixed by cover plate 2,8.Cover plate 2,8 and housing 4 welding form complete shell, and corrugated plating plate bundle 5 and gripper shoe 6,10 are enclosed in its inside.The annular region of shell and plate interfascicular is separated into shell side inlet plenum 14 and shell side outlet chamber 12 by baffle 11,13.Have shell side import 9 and shell side outlet 3 on the housing 4.Shell side import and shell side outlet are communicated with shell side inlet plenum and shell side outlet chamber respectively.Have plate journey import 1 and plate journey outlet 7 on two side cover plates 2,8 respectively.Import of plate journey and the outlet of plate journey are connected with two angular hole paths of plate bundle respectively.
Corrugated plating plate bundle 5 is formed by circular wave plate 15 assembly weldings.Fig. 4, Fig. 5 are the cutaway views of circular wave plate assembly welding process.In conjunction with Fig. 2, Fig. 4, Fig. 5, the both sides ripple height of circular wave plate 15,17 is different, and two corrugated platings are pressed on together and the wing side weld of periphery connects 16,19 along the hole, angle, form plate to 20. Circular wave plate 15,17 be welded into plate to after, it is inner to form passage 18 between the plate of shell side.The circular wave plate be welded in twos as stated plate to after, a plurality of plates between be welded into corrugated plating plate bundle again.Plate is pressed on together 20,22, and connects 23 through the wing side weld of corrugated plating periphery.The two pairs of plates between passage form passage 21 between the plate of plate journey.
Fluid can be from passage 18 between the plate of the entering of the slit between the periphery of two corrugated platings of the internal portion of plate shell side.Fluid in the hole, angle then can be through passage 21 between the plate of the entering of the slit between hole, adjacent two pairs of plate diagonal angles plate journey.As shown in Figure 4, because the corrugated plating both sides ripple height that adopts is different, the width of flow path of the adjacency channel 18,21 of plate bundle is different., media of both sides flow or hot rerum natura have stronger applicability when differing big.
Fig. 3 is the sketch map of media of both sides flow distribution in the present invention.Be convenient fluid the flowing in the passage between plate of observing, represent the profile of corrugated plating among the figure with straight line.In conjunction with Fig. 3 and Fig. 1,2, plate journey fluid slave plate journey import 1 flows into the angular hole path of plate bundle.In conjunction with Fig. 4, plate journey fluid is through the angular hole path dispense flow rate, and through each plate between slit, hole, angle get into passage 21 between the plate of plate journey, after heat exchange, get into the opposite side angular hole path.Soleplate journey fluid exports 7 outflow heat exchangers from flowing out the plate journey.Shell-side fluid flows into shell side inlet plenum 14 from shell side import 9.Shell-side fluid is distributed in the shell side inlet plenum, and passes through each plate to passage 18 between the plate of the circumferential slit entering shell side of inside, after heat exchange, gets into shell side outlet chamber 12.Final shell-side fluid exports 3 outflow heat exchangers from shell side.Two media reverse flow in the passage between adjacent plate respectively, and through the corrugated plating heat exchange.
Described plate bundle 5 is formed 20 assembly weldings by plate.Each plate is all connect through two angle eyelet weldings by two asymmetrical circular wave plates 20 and forms.Plate welds through the circular circumference of plate between 20 again, organizes plate more and is welded together to form the cylindrical plate bundle to 20.Forming plate is the shell side passage to the inner passage between 20 two corrugated platings, and adjacent plate is a plate journey passage to 20 passage.Shell side passage and plate journey passage can be designed to different widths according to actual needs.
Described asymmetric circular wave plate, straight ripple or the herringbone ripple of heat exchange zone in center for tilting, corrugated plating two sides ripple height is different.The corrugated plating periphery is the wing limit of welding usefulness; Wing limit flushes to a lateral process of plate and with ripple on this side.The corrugated plating two ends have two round angle holes relatively, and hole, angle periphery is provided with the wing limit of welding usefulness; Wing limit, hole, angle flushes to the opposite side projection of plate and the ripple on the another side.
Described gripper shoe 10 is certain thickness circular corrosion resistant plate.Gripper shoe 6,10 is arranged in the two ends of plate bundle, and its diameter matches with the housing internal diameter.Have a circular port on the gripper shoe 6,10.The diameter of circular hole is identical with the angle bore dia of corrugated plating, its position also with corrugated plating on the position in hole, angle corresponding.Gripper shoe and plate bundle weld through the hole, angle.Gripper shoe does up the support positioning action to plate.
Described cover plate 2,8 is thicker circular steel plate.Have circular port on it, the position in hole is corresponding on circular hole position and the gripper shoe 6,10.Have the outlet of import of plate journey and plate journey on the cover plate.Cover plate is tightened tight forcing together to the plate in the housing, plays the role of pressure.
Claims (5)
1. high voltage bearing circular wave plate lamella heat exchanger; It is characterized in that: comprise housing, cover plate, corrugated plating plate bundle, baffle, gripper shoe, corrugated plating plate bundle comprises corrugated plating, and corrugated plating plate bundle is fixed in the housing through gripper shoe; Cover plate for sealing is passed through at the housing two ends; Shell side outlet, shell side import are set on the housing, the import of plate journey, the outlet of plate journey are set on the cover plate, the annular region of shell and corrugated plating plate interfascicular is separated into shell side inlet plenum and shell side outlet chamber by baffle; The shell side import is communicated with the shell side inlet plenum; The shell side outlet is communicated with shell side outlet chamber, has the hole, angle on the corrugated plating plate bundle, and import of plate journey and the outlet of plate journey are connected through the hole, angle of corrugated plating plate bundle.
2. a kind of high voltage bearing circular wave plate lamella heat exchanger according to claim 1; It is characterized in that: two corrugated platings force together, and to form plate right; Plate forms passage between the plate between shell side outlet, the shell side import to inside; Plate is to being joined together to form corrugated plating plate bundle, plate between form passage between the plate between the import of plate journey, the outlet of plate journey.
3. a kind of high voltage bearing circular wave plate lamella heat exchanger according to claim 1 and 2; It is characterized in that: the import of described plate journey is positioned at the upper end of heat exchanger body; The outlet of plate journey is positioned at the lower end of heat exchanger body; The shell side outlet is positioned at shell upper plate journey import one side, and the shell side import is positioned at shell upper plate journey and exports a side.
4. a kind of high voltage bearing circular wave plate lamella heat exchanger according to claim 1 and 2, it is characterized in that: corrugated plating adopts the disk and thin plate of straight ripple or herringbone ripple, and corrugated plating two sides ripple height is different.
5. a kind of high voltage bearing circular wave plate lamella heat exchanger according to claim 3, it is characterized in that: corrugated plating adopts the disk and thin plate of straight ripple or herringbone ripple, and corrugated plating two sides ripple height is different.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103292625A (en) * | 2013-05-28 | 2013-09-11 | 永胜机械工业(昆山)有限公司 | Round plate-type heat exchanger |
CN104089503A (en) * | 2014-07-31 | 2014-10-08 | 哈尔滨工程大学 | Plate-shell heat exchanger with oval corrugated plates |
CN104154784A (en) * | 2014-08-01 | 2014-11-19 | 浙江银轮机械股份有限公司 | Aluminum-seal utilized evaporator for road diesel engine waste heat utilization ORC (organic Rankine cycle) system |
CN104296585A (en) * | 2013-07-15 | 2015-01-21 | 四平维克斯换热设备有限公司 | Single-channel internally-arranged type heat exchanger sheet bar |
CN105865235A (en) * | 2016-04-27 | 2016-08-17 | 华南理工大学 | High-pressure-resistant oval corrugated plate plate-shell-type heat exchanger |
CN107664444A (en) * | 2016-07-28 | 2018-02-06 | 恒丰工程(香港)有限公司 | Effluent journey shell-and-plate heat exchanger plates and multipaths Dismantable plate shell type radiator |
CN109974487A (en) * | 2019-04-19 | 2019-07-05 | 上海加冷松芝汽车空调股份有限公司 | A kind of heat-exchangers of the plate type |
CN114136128A (en) * | 2021-12-13 | 2022-03-04 | 德州亚太集团有限公司 | Shell-and-plate heat exchanger for central air-conditioning host |
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CN202719904U (en) * | 2012-06-04 | 2013-02-06 | 哈尔滨工程大学 | High-pressure-resistant circular corrugated plate shell-and-plate heat exchanger |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103292625A (en) * | 2013-05-28 | 2013-09-11 | 永胜机械工业(昆山)有限公司 | Round plate-type heat exchanger |
CN104296585A (en) * | 2013-07-15 | 2015-01-21 | 四平维克斯换热设备有限公司 | Single-channel internally-arranged type heat exchanger sheet bar |
CN104089503A (en) * | 2014-07-31 | 2014-10-08 | 哈尔滨工程大学 | Plate-shell heat exchanger with oval corrugated plates |
CN104154784A (en) * | 2014-08-01 | 2014-11-19 | 浙江银轮机械股份有限公司 | Aluminum-seal utilized evaporator for road diesel engine waste heat utilization ORC (organic Rankine cycle) system |
CN104154784B (en) * | 2014-08-01 | 2015-11-25 | 浙江银轮机械股份有限公司 | A kind of aluminium strip of paper used for sealing evaporimeter for road diesel engine Waste Heat Reuse ORC system |
CN105865235A (en) * | 2016-04-27 | 2016-08-17 | 华南理工大学 | High-pressure-resistant oval corrugated plate plate-shell-type heat exchanger |
CN107664444A (en) * | 2016-07-28 | 2018-02-06 | 恒丰工程(香港)有限公司 | Effluent journey shell-and-plate heat exchanger plates and multipaths Dismantable plate shell type radiator |
CN107664444B (en) * | 2016-07-28 | 2021-04-02 | 恒丰工程(香港)有限公司 | Side flow plate-shell type heat exchange plate and multi-flow detachable plate-shell type heat exchanger |
CN109974487A (en) * | 2019-04-19 | 2019-07-05 | 上海加冷松芝汽车空调股份有限公司 | A kind of heat-exchangers of the plate type |
CN114136128A (en) * | 2021-12-13 | 2022-03-04 | 德州亚太集团有限公司 | Shell-and-plate heat exchanger for central air-conditioning host |
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Application publication date: 20121003 |