CN102704136B - There is the heddle (heald) of the heddle (heald) body that part is constructed by composite wafer - Google Patents
There is the heddle (heald) of the heddle (heald) body that part is constructed by composite wafer Download PDFInfo
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- CN102704136B CN102704136B CN201210083590.XA CN201210083590A CN102704136B CN 102704136 B CN102704136 B CN 102704136B CN 201210083590 A CN201210083590 A CN 201210083590A CN 102704136 B CN102704136 B CN 102704136B
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- heald
- heddle
- thin slice
- lamella
- district
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C9/00—Healds; Heald frames
- D03C9/02—Healds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
- B21F45/08—Wire-working in the manufacture of other particular articles of loom heddles
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C9/00—Healds; Heald frames
- D03C9/02—Healds
- D03C9/026—Material used
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Looms (AREA)
- Moulding By Coating Moulds (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention relates to a kind of heddle (heald) (10), its heddle (heald) body (11) is at least partly by multi-ply construction.The reinforcement district (15) that heddle (heald) body (11) has at least one to be made up of composite wafer (16).Preferably at least lamella (16a) stretches along whole heddle (heald) body (11) in longitudinal direction (L) in one deck.In this minimum one deck lamella (16a) special the region around guide eye (12) and/or the region around terminal eye (13) of heddle (heald) body (11) in by least one deck preferably two-layer outer lamella (16b) strengthen thus form reinforcement district (15).Preferably constructed by least 3 floor lamella (16a, 16b) and strengthen district (15), like resembling sandwich.Have the strip of foil of multilayer by being provided to small part and passing through from the stamping heddle (heald) body (11) of this multi-layer thin slip, result is easy to manufacture heddle (heald).
Description
Technical field
The present invention relates to the heddle (heald) of Weaving-machine Zong Fine-floss-silk.Weaving-machine Zong Fine-floss-silk arranges a large amount of heddle (heald)s, and each heddle (heald) is used for clamping warp thread.Open shed open by moving up and down of Zong Fine-floss-silk, weft yarn can be inserted via shed open.Weaving-machine is equipped with multiple Zong Fine-floss-silk.Therefore one group of warp thread is through the guide eye of each heddle (heald) of a Ge Zong Fine-floss-silk, and other warp thread, through the gap two adjacent heddle (heald)s when they are controlled by the heddle (heald) of another Zong Fine-floss-silk.
Background technology
In modern Weaving-machine, , Zong Fine-floss-silk is with the motion of high speed between two change point, and this requires that Zong Fine-floss-silk has very high acceleration.This adds very large stress to heddle (heald).On the one hand, service life likely the longest while that they being sufficiently firm, the no matter motion of relative warp thread.On the other hand, heddle (heald) that desirably may be the lightest, thus make the gross weight must accelerating Zong Fine-floss-silk with many heddle (heald)s can keep low as much as possible.
Being equipped with from the known a kind of heddle (heald) of No. 43 36 362 C1, patent DE can by metal or the stamping heddle (heald) body of plastics.Rotated by heald eye area or reverse the plane leaving heddle (heald) body place, in addition longitudinal thin slice of contiguous guide eye intersects.
From the known another kind of heddle (heald) manufactured by plastics of patent EP 2 224 046 A1.The feature of this plastics heddle (heald) is the special shape of guide surface in heald eye area.
Patent DE 10 2,005 030 632 A1 also discloses a kind of plastics heddle (heald), the thin slice that the side of its guide eye is departed from mutually in conjunction with two.The contiguous upper and lower region that the inclined plane shape of thickening is set of guide eye.Their object is that adjacent heddle (heald) is maintained a certain distance, and allows warp thread between two adjacent heddle (heald)s by sliding smoothly to go up outside.
From United States Patent (USP) 5,348,055 also knows that heddle (heald) is equipped with the heddle (heald) body be made up of flat bonding jumper.Patent CH 601 532 also advises metallic member plastic endings eye being connected to heddle (heald) body.
Summary of the invention
For this background, can think that task of the present invention is to provide a kind of heddle (heald) that can be easy to manufacture and have very long service live.Also disclose a kind of method manufacturing this heddle (heald).
Require the heddle (heald) of 1 feature and the manufacture method of requirement 12 feature of having the right by patented profit, complete this task.
This heddle (heald) has longitudinally extending and is equiped with the heddle (heald) body of guide eye of warp thread.Advantageously heddle (heald) body itself also has terminal eye, and the heddle (heald) that heddle (heald) can be arranged in Zong Fine-floss-silk with it is supported on track.In reinforcement district, heddle (heald) body is equipped with at least two-layer thin slice, or is made up of multiple lamella, and each layer is mutually facing to keeping flat and linking together.Particularly, by adhesives, as cementing, each lamella is linked together.Reinforced region also may comprise the lamella of one or more inside, is surrounded resemble a sandwich by two outer thin lamellas.Heddle (heald) can comprise one or more reinforcement district along its length.Can arrange and strengthen district and have mutually certain distance, or can arrange and be close to mutually.Whole heddle (heald) can also be constructed by many longitudinal continuous print lamellas.
Therefore, can with very thin, the lamellar material at least strengthened by the lamella added in reinforced region is to manufacture heddle (heald).Such as, the whole length along heddle (heald) body can arrange an inner lamella, provides the TENSILE STRENGTH needed for heddle (heald) body.Such as, by adding that in the region of guide eye one or more additional lamella strengthens the thin slice of this inside, thus heddle (heald) body is cut out notch resistance by warp thread can be improved.Different lamellose material is selected according to required characteristic.
In an advantageous embodiment, each lamella is made of plastics.Here plastics can be used as plastics parent, add that auxiliary composition is as fiber, globule or other objects, thus create the composite based on plastics.Auxiliary composition can be made up of glass, pottery or metal.
Plastics or composite can be conduction or can add conduction composition in case prevent plastics heddle (heald) accumulate electrostatic charge.When the duty of heddle (heald) at it, its conductive compositions and the heddle (heald) that at least one conducts electricity are supported track to produce to be electrically connected to allow electric charge support track by the heddle (heald) of Zong Fine-floss-silk thus prevent heddle (heald) body static electrification lotus.Can be that the whole body of plastics heddle (heald) is made up of the plastics conducted electricity or composite, or multilayer heddle (heald) only have indivedual layer to be conduction.Such as, Ke Yishi, conductive layer or whole heddle (heald) body are made up of composite, composite by nonconducting plastics parent and with conduction supplementary element such as metal and/or graphite combine.Such as supplementary element can comprise long fiber and/or so-called mono-crystlling fibre and/or nanotube or similar material.
In one embodiment, heddle (heald) body can on the outer surface in its a two flat face at least n section and/or in the region of guide eye with metal level.Which reduce the wearing and tearing of heddle (heald) body, particularly in the region of contact warp thread.It is that the heddle (heald) that can conduct electricity with at least one when its duty is supported that track produces and is electrically connected that metal level can be electrically connected mutually and work as heddle (heald).
Heddle (heald) body strengthens can there be larger thickness in district at least one, and neighbour this reinforcement district nearly can be called that other districts of bonding pad are thicker.Such as in reinforcement district, lamellose number can be greater than the number in bonding pad.May be enough by comprising the bonding pad only having the individual layer of one deck thin slice to make in one embodiment, in one or more reinforcement district, using at least one additional lamella to strengthen this lamella simultaneously.As a result, the weight of this heddle (heald) is very light, and the use of material is limited in the region that this heddle (heald) body is necessarily strengthened.This refers specifically to the region surrounding the guide eye guiding warp thread and/or the termination environment surrounding terminal eye.In reinforcement district, put mutually superincumbent each lamellose thickness can be different.Such as, the central sheet layer for setting up TENSILE STRENGTH can not had larger thickness by the lamella that warp thread cuts out groove than the heddle (heald) of the protection above body being placed on it.Here lamellose thickness is perpendicular to the plane survey at its place.
By providing the heddle (heald) described by least one 1st strip of foil and the manufacture of the 2nd strip of foil.In order to form a minimum reinforcement district, two thin slices is superimposed mutually and link together, such as, by glued joint or bonding by some other materials.Another kind is, strip of foil directly can be bonded together in their manufacture processes, such as, by the co-extrusion pressure of multilayer bar.In order to increase the intensity of multilayer bar, can its length direction and/or its width transversely stretching it.Make molecular structure align in this way, be increased in the intensity of draw direction.Then they are combined into multilayer bar by one or more lamella that also can stretch.
Produce the bar at least having multilayer in reinforced region in this way.Then from the bar of this at least part of multilayer, heddle (heald) body is isolated, such as, by stamping.Heddle (heald) body makes as the part be separated or stamp out like this.Here punching terminal eye and guide eye can be formed.Simultaneously or then can stamp out the profile of heddle (heald) body.Many heddle (heald) bodies can be stamped out in this way on a root multi-layer bar.
As the alternative method of punching press, also can cut out heddle (heald) body from multilayer bar, such as, by laser or ultrasonic wave cutting.
In a preferred embodiment, to have cut or the heddle (heald) body that stamps out need not be processed further, the heddle (heald) inherently completed.Substituting as this method, such as, depend on that the hardness of heddle (heald) body may need to rotate or reverse the plane that the central longitudinal region surrounding guide eye leaves punching press heddle (heald) body, this is because warp thread runs support that the direction of track is approximated to right angle with heddle (heald).In the heddle (heald) body of very thin almost extremely low torsional stiffness, guide eye rotates the operating position entering it and is realized by warp thread itself.However to very soft yarn in order to reduce because the torque of heddle (heald) body is to the power added by warp thread, the region plastic deformation at guide eye may be needed.In such heddle (heald), after isolating heddle (heald) body, such as, make its plastic deformation by the longitudinal region added in Heat torsion guide eye district, thus make it remain on this position.
The method that heddle (heald) and manufacture thereof are described will be explained below by specific embodiment.From claims of description and annex, also have and advantageously will realize the present invention further with reference to accompanying drawing.
Accompanying drawing explanation
Fig. 1 height schematically represents the side view facing to terminal eye and guide heddle (heald) soon,
Fig. 2 is the perspective illustration of multilayer bar, can the heddle (heald) body of punching press Fig. 1 from this,
Fig. 3 is that the another kind of heddle (heald) is implemented, and represents the side view of the height signal of terminal eye, and has reversed the longitudinal region in heald eye area,
Fig. 4 is the cut-away section diagram of the guide eye of longitudinal direction along line of cut IV-IV sectional view 3 heddle (heald),
Fig. 5 is that the another kind of heddle (heald) is implemented, and represents the schematic diagram in the flat face in lamella plane, and
Fig. 6 implements in the one having heddle (heald) in multiple inner thin lamella and two lamellose heald eye areas in outside to strengthen district.
Detailed description of the invention
Accompanying drawing indicates the enforcement of the heddle (heald) 10 of the heddle (heald) body 11 stretched at longitudinal L.Heddle (heald) body 11 have be arranged on heddle (heald) body 11 roughly in the middle of for guiding the guide eye 12 of warp thread.Often hold installing terminal eye 13 at longitudinal two ends of heddle (heald) body 11, use this eye to be supported on track by the heddle (heald) of heddle (heald) mounting arrangements Zong Fine-floss-silk.In embodiment described here, the terminal eye of expression is closed, ring O type terminal eye.Sub as this shape also can make terminal eye have an opening in of a side position to form the terminal eye of C type or J type.
The different embodiments of the heddle (heald) 10 illustrated in the accompanying drawings are shown with the schedule of proportion that the mode of highly signal is not reality.Accompanying drawing is only intended for use the principle that the heddle (heald) 10 manufactured according to the present invention and it is described.
Strengthen district 15 along at least one stretching, extension at longitudinal L and construct heddle (heald) body by composite wafer.At least in reinforcement district 15, heddle (heald) body 11 is made up of 2 floor or composite wafer 16, and thin slice is relative to each other to be kept flat and bonds together.Particularly, the surface of lamella 16 is connected as gluing by jointing material.Jointing material is preferably along contact surface coating all surfaces whole between each lamella 16 adjacent to each other.Another kind is, makes it link together can to manufacture different lamellas in one step by co-extrusion pressure, thus the connection operation can omitting next step is as gluing.
Can change at the number strengthening lamella 16 in district 15.Preferably to there be at least one deck center or inner thin lamella 16a, be clipped between two-layer outer lamella 16b.In this embodiment, minimum one deck inner thin lamella 16a is used to make heddle (heald) body 11 have required TENSILE STRENGTH.For this object selects the minimum thickness of one deck inner thin lamella 16a, the number, material etc. of inner thin lamella 16a suitably.Preferably whole heddle (heald) body 11 is made up of plastics.Different lamellas and particularly interior lamella 16a and outer lamella 16b can be made up of different plastics.Also can adopt the composite based on plastics, such as, the adding ingredient comprising glass and/or pottery and/or metal can be combined in plastics parent.Staple fibre (being called mono-crystlling fibre) and/or spheroid and/or other little objects can form such adding ingredient.But consistent material is used to each lamella.
In reinforcement district 15, use two-layer outer lamella 16b to improve the resistance that the wearing and tearing that track produces supported by heddle (heald) body 11 pairs of warp thread 19 or heddle (heald).Install at least 3 for this reason in a preferred embodiment and strengthen district 15.2 terminal eyes 13 and guide eye 12 are arranged on these 3 to strengthen in district 15.Notch must be carved in reinforcement district, center 15 by special protection heddle (heald) body 11 from warp thread 19.Heddle (heald) 10 accelerates as quick as thought and accelerates together so that by this cotton yarn tape in desired position with the warp thread through guide eye 12 in working order.Very high acceleration also produces relatively very large power between warp thread 19 and heddle (heald) body 11.The two-layer outer lamella 16b surrounding guide eye 12 is for this reason made up of plastics wear-resisting especially or composite thus ensures that heddle (heald) 10 has long service life.Polyethylene, polypropylene, Merlon such as can be used as the inner thin lamella 16a of minimum one deck.Such as, polyamide can be used as outer lamella 16b.Also mentioned plastics can be adopted as the plastics parent in composite.Such as shown in FIG. 2, in order to manufacture heddle (heald) body 11, multiple strip of foil be provided and flat in the face of bonding mutually, then forming multilayer bar 17.In this embodiment, whole heddle (heald) body 11 is made up along its whole length L of multilayer.Number along heddle (heald) body lamella 16 is in longitudinal directionl constant.All lamellas 16 extend in whole length of heddle (heald) body.
Then heddle (heald) body 11 is separated with such multi-layer thin slip 17.Preferably stamping heddle (heald) body 11.Punching course can complete in a step or multistep.Guide eye 12 and terminal eye 13 can be first stamped out in strip of foil 17 in the 1st stamping procedure.Then profile 18 can be stamped out.Simultaneously another kind can perform each stamping procedure.After punching press, obtain the heddle (heald) body 11 as schematically illustrated in FIG as the parts stamped out.
According to the torsional stiffness of heddle (heald) body 11, the plane at plane torsion guide eye 12 place at relative termination eye 13 place may be needed, as shown in figures 3 and 4.In order to this object, the longitudinal section plastic deformation in the centre of heddle (heald) body 11 can be made, the plane of guide eye to be fixed on the torsion position of relative termination eye 13 plane.This makes the warp thread 19 through guide eye 12 can not bear moment added by heddle (heald) 10.
The lamella 16 of heddle (heald) body 11 can be shorter than heddle (heald) body 11 in longitudinal directionl, is only arranged on one and strengthens in district 15.Perpendicular on the horizontal Q of longitudinal L, and in the plane at lamella 16 place, all lamellas 16 all extend across the whole width of heddle (heald) body 11.
As the modification of embodiment each shown in Fig. 1-4, in the exemplary enforcement of the heddle (heald) 10 according to Fig. 5, formed with non-constant thickness at longitudinal L heddle (heald) body 11.It has many reinforcement districts 15, is 3 in instances, disconnected from each other in longitudinal directionl.These districts are positioned at two termination environments at terminal eye 13 place and have the center of guide eye 12.By bonding pad 21, each reinforcement district 15 at two terminals is connected to reinforcement district, center 15.The number of the lamella 16 in bonding pad 21 is less than is strengthening the number in district 15.Bonding pad only comprises the lamella 16a of a center or inside in the exemplary embodiment.This inner thin lamella 16a extends through whole heddle (heald) body 11 continuously at longitudinal L.In reinforcement district, inner thin lamella 16a is strengthened by least one deck additional sheets floor, and the two layers of outer lamella 16b be set up in this example on the opposite side strengthens, resembles an individual sandwich.In order to manufacture this kind of heddle (heald) 10, multilayer bar 17 only be separated after corresponding region, the reinforcement district 15 of heddle (heald) body 11 have multiple lamella.From the leading edge of this kind of strip of foil 17, by the expression of corresponding diagram 5.
According to their function and/or according to material used, each layer of thin slice 16 can have different thickness.Draw the sketch of the lamella 16 of different-thickness simply as an example in figure 6.In this one exemplary embodiment, install multiple foil liner 16a, every layer has thickness d a.All interior lamella 16a stretch along whole heddle (heald) body 11 in longitudinal directionl.Thus the number being multiplied by interior lamella 16a by the thickness d a of each interior lamella 16a obtains gross thickness di.In this example, lamella 16a in installing 5 layers here, thus can select their number as required.Such as depend on special application, the TENSILE STRENGTH of heddle (heald) 10 can be increased by the number increasing interior lamella 16a.This allows to manufacture heddle (heald) 10 very flexibly and economically, thus makes manufacture can adapt to various load easily.
On the contrary, the thickness d b of two-layer outer lamella 16b is the gross thickness di being less than lamella 16a all, such as, be greater than the thickness d a of lamella 16a in individual layer.As its modification, also outer for multilayer lamella 16b can be installed in the both sides of heddle (heald) body 11.
The present invention relates to a kind of heddle (heald) 10, its heddle (heald) body 11 is made up of multilayer at least partly.The reinforcement district 15 that heddle (heald) body 11 is made up of composite wafer 16 at least one.Preferably at least lamella 16a stretches along whole heddle (heald) body 11 at longitudinal L in one deck.In this minimum one deck lamella 16a especially the region around guide eye 12 of heddle (heald) body 11 and/or in the region of terminal eye 13 by least one deck preferably two-layer outer lamella 16b strengthen thus formed strengthening district 15.Preferably can be constructed by least 3 floor lamella 16a, 16b and strengthen district 15, like resembling sandwich., have the strip of foil of multilayer by being provided to small part and passing through cutting or stamping from this multi-layer thin slip production heddle (heald) body 11, result is easy to manufacture heddle (heald).
List of reference numbers
10 heddle (heald)s
11 heddle (heald) bodies
12 guide eyes
13 terminal eyes
15 strengthen district
16 lamellas
Lamella in 16a
The outer lamella of 16b
17 strip of foil
18 profiles
19 warp thread
21 bonding pads
Lamella thickness in da
The outer lamella thickness of db
The all interior lamellose gross thickness of di
L longitudinally
Q laterally
Claims (14)
1. the heddle (heald) (10) of Zong Fine-floss-silk,
Have heddle (heald) body (11), it above stretches in longitudinal direction (L) and has the guide eye (12) for receiving warp thread (19),
Thus heddle (heald) body (11) at least strengthens district (15) at one at least two-layer thin slice (16), and described at least two-layer thin slice keeps flat against each other and links together,
It is characterized in that, described heddle (heald) body (11) is made by separating from multilayer bar (17), and
The contiguous reinforcement district (15) with the heddle (heald) body (11) of at least two-layer thin slice (16a, 16b), bonding pad (21) of described heddle (heald) body (11), thus bonding pad (21) comprise the thin slice (16a) of neighbour near reinforcement district (15) fewer layers.
2., according to heddle (heald) according to claim 1, it is characterized in that at least installing 3 floor thin slice (16) in reinforcement district (15).
3., according to heddle (heald) according to claim 1, it is characterized in that heddle (heald) body (11) comprises multiple reinforcement district (15), each reinforcement district has 2 floor thin slice (16) at least.
4., according to heddle (heald) according to claim 1, it is characterized in that heddle (heald) body (11) only has one deck thin slice (16a) in bonding pad (21).
5. heddle (heald) as claimed in claim 1, is characterized in that whole heddle (heald) body (11) is made up of at least two-layer thin slice (16).
6. heddle (heald) as claimed in claim 1, is characterized in that at least one central core thin slice (16a) in longitudinal direction (L) along the whole length extending of heddle (heald) body (11).
7. heddle (heald) as claimed in claim 6, is characterized in that central core thin slice (16a) to be arranged on and strengthens between the interior two outer thin slices (16b) in district (15).
8. heddle (heald) as claimed in claim 1, it is characterized in that one deck thin slice (16a) is made up of with at least one other layer of thin slice (16b) the 1st material is be made up of the 2nd material.
9. heddle (heald) as claimed in claim 1, is characterized in that heddle (heald) body (11) is made of plastics.
10. heddle (heald) as claimed in claim 1, is characterized in that the thickness (da, db) of two-layer thin slice (16a, 16b) in reinforcement district (15) is different.
11. manufacture methods having a heddle (heald) (10) of heddle (heald) body (11), this heddle (heald) body (11) stretches and comprises the guide eye (12) for receiving warp thread (19) longitudinal direction (L) is upper, it is characterized in that following steps:
-multilayer bar (17) is provided, the layer of described multilayer bar is interconnected,
-isolate heddle (heald) body (11) from multilayer bar (17).
12. in accordance with the method for claim 11, it is characterized in that, when being separated heddle (heald) body (11), from this at least part of multilayer bar (17), stamp out terminal eye (13) and guide eye (12) and while or then stamp out the profile (18) of heddle (heald) body (11).
13. methods as claimed in claim 11, is characterized in that the region plastic deformation making guide eye (12) after heddle (heald) body (11) has isolated this at least part of multilayer bar (17).
14. methods as claimed in claim 11, is characterized in that multilayer bar (17) uses coextruding method manufacture, or multilayer bar (17) is manufactured by some layers of thin slice (16) by other Joining Technology step.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP11160055.7 | 2011-03-28 | ||
EP11160055.7A EP2505702B2 (en) | 2011-03-28 | 2011-03-28 | Heald which comprises sections with multiple film layers |
Publications (2)
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CN102704136A CN102704136A (en) | 2012-10-03 |
CN102704136B true CN102704136B (en) | 2015-09-30 |
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CN201210083590.XA Active CN102704136B (en) | 2011-03-28 | 2012-03-27 | There is the heddle (heald) of the heddle (heald) body that part is constructed by composite wafer |
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EP (2) | EP2505702B2 (en) |
JP (2) | JP6014294B2 (en) |
KR (1) | KR101988892B1 (en) |
CN (1) | CN102704136B (en) |
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JP6350210B2 (en) * | 2014-10-27 | 2018-07-04 | 株式会社豊田自動織機 | Resin heald and method for manufacturing resin heald |
CN109943943A (en) * | 2019-03-21 | 2019-06-28 | 常州百佳年代薄膜科技股份有限公司 | The preparation method of polyester film harness wire |
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2011
- 2011-03-28 EP EP11160055.7A patent/EP2505702B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
JP6316894B2 (en) | 2018-04-25 |
CN102704136A (en) | 2012-10-03 |
JP2017036536A (en) | 2017-02-16 |
EP2505702B1 (en) | 2016-12-14 |
EP3067448B1 (en) | 2019-08-07 |
KR20120110016A (en) | 2012-10-09 |
EP3067448A1 (en) | 2016-09-14 |
EP2505702A1 (en) | 2012-10-03 |
JP6014294B2 (en) | 2016-10-25 |
EP2505702B2 (en) | 2023-05-17 |
JP2012207355A (en) | 2012-10-25 |
KR101988892B1 (en) | 2019-06-14 |
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