CN102700278B - Method, device and equipment for spraying decoration on fabrics - Google Patents

Method, device and equipment for spraying decoration on fabrics Download PDF

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Publication number
CN102700278B
CN102700278B CN201210233637.6A CN201210233637A CN102700278B CN 102700278 B CN102700278 B CN 102700278B CN 201210233637 A CN201210233637 A CN 201210233637A CN 102700278 B CN102700278 B CN 102700278B
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China
Prior art keywords
spraying decoration
fabric
decoration
spraying
style
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CN201210233637.6A
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CN102700278A (en
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陈益飞
周锋
蔡卫军
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Yangcheng Institute of Technology
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Yangcheng Institute of Technology
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Abstract

The invention discloses a method for spraying decoration on fabrics, and the method comprises the following steps of: S1, obtaining at least one pattern model, and calibrating a pattern on a board; S2, measuring whether the area, which is to be sprayed with decoration, of a moving fabric reaches a decoration spraying coordinate; S3, stopping the fabric, spraying decorations on the area, which is to be sprayed with decoration, of the fabric by use of a spray gun so as to obtain a pattern section, moving the fabric and spraying decorations on the area, which is to be sprayed with decoration, of the fabric so as to obtain the pattern; S4, judging whether the decoration is sprayed completely or not on the area, which is to be sprayed with decoration, of the fabric; and S5, performing drying and shaping treatment on the pattern by virtue of a heating and drying chamber. The invention also discloses a device and equipment for spraying decoration on fabrics. By using the method, device and equipment for spraying decoration on the fabrics disclosed by the invention, decorations can be sprayed on fabrics automatically, the operation is simple, the patterns are various, and the production efficiency is high.

Description

The method of spraying decoration on a kind of fabric, device and equipment
Technical field
The present invention relates to the field of spraying decoration on fabric, the method for particularly spraying decoration on a kind of fabric, device and equipment.
Background technology
On fabric, flower pattern refers to designs and the typesetting of this textile uniqueness that various textile finished product or half-finished picture on surface, color, processing effect show.If carry out perception classification to it, classic type, contemporary can be divided into; Also flower-type, cartoon type, linear, grid type etc. can be divided into according to relief features above.Numerous flower pattern, gives consumer more personalized selection.
A good flower pattern not only brings beautiful visual experience equally also to have excellent printing technology as guarantee to people, and gives prominence to fabric characteristics according to different fabrics and combine with it and complement each other.The flower pattern cover of plain cloth is used on line cloth, flannelette, with a flower pattern, has had different collocation of colour, last phase tidying up, has also had different effects and present.
At present, the product of domestic similar spraying machine has nearly ten kinds, but market use its structure of similar model, function, principle is substantially all imitated import and flower pattern is single, dull, flower pattern can not change, and can not meet the demand of market and numerous clients.
Summary of the invention
The present invention proposes the method for spraying decoration on a kind of fabric, device and equipment, and when solving spraying decoration on fabric, flower pattern is single, dull, the problem that flower pattern can not change.
Technical scheme of the present invention is achieved in that
The invention discloses the method for spraying decoration on a kind of fabric, comprising:
S1. obtain at least one style model, carry out style and to re-pack demarcation;
S2. the fabric measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points; If so, enter step S3, if not, continue to transport described fabric;
S3. stop the motion of fabric, spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower
Type cross section, fabric is again after feed motion, then spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower pattern;
S4. judge that whether spraying decoration completes on the region that described fabric needs spraying decoration, if so, enters step S5, if not, returns step S3;
S5. described flower pattern is carried out drying, reforming process by heating, drying room.
In the method for spraying decoration on fabric of the present invention, described style re-packs demarcation, comprises the characteristic of the style model 3-D view described in extraction, sets up the relation of demarcating between array image location of pixels and style position.
In the method for spraying decoration on fabric of the present invention, described spray gun can move by horizontal, upper and lower two-dimensional directional, and Zou Bu mechanism can lengthwise movement.
In the method for spraying decoration on fabric of the present invention, described high speed thermal medium comprises high steam/high temperature air.
The invention discloses the device of spraying decoration on a kind of fabric, for realizing above-mentioned method, comprising:
Style re-packs demarcation unit, for obtaining at least one style model, carrying out style and to re-pack demarcation;
Spraying decoration coordinate points judging unit, re-pack with described style and demarcate unit and be connected, the fabric for measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points;
Spraying decoration unit, is connected with described spraying decoration coordinate points judging unit, stops the motion of fabric, by spray gun
Spraying decoration on the region needing spraying decoration at described fabric, to obtain flower pattern cross section, fabric is again after feed motion, then spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower pattern;
Spraying decoration completes judging unit, is connected with described spraying decoration unit, for judging whether spraying decoration completes on the region that described fabric needs spraying decoration;
Flower pattern drying, reforming processing unit, completes judging unit with described spraying decoration and is connected, for described flower pattern is carried out drying, reforming process by heating, drying room.
In the device of spraying decoration on fabric of the present invention, described style re-packs demarcation, comprises the characteristic of the style model 3-D view described in extraction, sets up the relation of demarcating between array image location of pixels and style position.
The invention discloses the equipment of spraying decoration on a kind of fabric, comprise the framework portion of bearing fabric, also comprise the system of spraying decoration on fabric, on described fabric, the system of spraying decoration comprises the flower pattern input unit of input flower pattern model, the spraying decoration mechanism telecontrol equipment be connected with described flower pattern input unit, the thermal medium device of shaping for patterns of fabric be connected with described spraying decoration mechanism telecontrol equipment, wherein, described spraying decoration mechanism telecontrol equipment comprises control unit, and described control unit has the device of spraying decoration on above-mentioned fabric.
In the equipment of spraying decoration on fabric of the present invention, described spraying decoration mechanism telecontrol equipment has spraying decoration seat, and described spraying decoration seat installs spray gun.
In the equipment of spraying decoration on fabric of the present invention, described spray gun can horizontal, two-dimensional directional motion and fabric length feed move and synthesize three-dimensional and move up and down.
In the equipment of spraying decoration on fabric of the present invention, what spray gun sprayed is high speed thermal medium contact fabric matte.Described thermal medium device is used for providing high speed thermal medium, and described high speed thermal medium comprises high steam/high temperature air.
Implement the method for spraying decoration on a kind of fabric of the present invention, device and equipment, there is following useful technique effect:
Automatically spraying decoration on fabric, easy and simple to handle, flower pattern is various, and production efficiency is high.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 a is the method flow diagram of spraying decoration on a kind of fabric of the present invention.
Fig. 1 b is X-Y scheme boundary segmentation process figure of the present invention.
Fig. 1 c is the intensity contrast enhancing figure of both sides of edges of the present invention.
Fig. 2 is the device structure block diagram of spraying decoration on a kind of fabric of the present invention.
Fig. 3 is the equipment structure block diagram of spraying decoration on a kind of fabric of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 a, preferred embodiment of the present invention, the method for spraying decoration on a kind of fabric, comprising:
S1. obtain at least one style model, carry out style and to re-pack demarcation;
S2. the fabric measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points; If so, enter step S3, if not, continue to transport described fabric;
S3. stop the motion of fabric, spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower
Type;
S4. judge that whether spraying decoration completes on the region that described fabric needs spraying decoration, if so, enters step S5, if not, returns step S3;
S5. in described flower pattern, drying, reforming process is carried out by heating, drying room.
Style refers to the pattern will sprayed on fabric, and for user, style is visible pattern, but is then the data file of control machine motion for spraying machine, is presented as that spraying decoration style re-packs data.
The spraying decoration style data that re-pack extract the feature of 3-D view, the accurate extraction of calibrating template characteristic point image coordinate, it is the numerical value source solving spraying machine Mathematical Modeling inside and outside parameter, in computer vision or industrial detection, no matter be all relate to a basic problem to object localization, quantitative analysis or the topography measurement to object, what the corresponding relation namely between object and image slices vegetarian refreshments is.Understand this problem not only to want
Understand imaging Mathematical Modeling, but also need the exact value knowing various parameter in this Mathematical Modeling, determine that the process of these parameter values is called style and re-packs demarcation.That is, style demarcates the relation just referring to and set up and demarcate between array image location of pixels and style position.Its approach is according to style model, by the image coordinate of known calibration template characteristic point, determines two-dimensional position and the direction of style model relative coordinate system.
Extract calibrating template image characteristic point mainly theoretical based on Image Edge-Detection, according to geometrical property and the algebraic property of image outline, adopt the characteristics of image point coordinates of method to calibrating template of Iamge Segmentation to solve.The coordinate of characteristic point is asked for by demarcating the geometry symmetry characteristic of array, calculus characteristic or mathematical morphology etch.For ensureing that the deviation between the template characteristic dot image coordinate of extraction and ideal value reaches minimum, rational image partition method is selected to seem particularly important according to the profile characteristic of calibrating template.According to lattice array calibrating template image border characteristic, adopt coordinate system transformation and Mind on statistics, propose Feature Points Extraction, realize the accurate extraction of lattice array calibrating template characteristics of image point coordinates.First, in image coordinate system, complete the description of image border by the mode that geometry is resolved, realize the edge mathematical expression of image; Again, the conversion of image coordinate system is completed by introducing parameter coordinate system, equally use analytic geometry mode in parameter coordinate system, set up the mathematical description of image border with the former, and use Mind on statistics to complete location to lattice array calibrating template image characteristic point.Experiment proves, the method can the characteristic point of identification point array calibrating template image effectively, and reliably can extract the coordinate information of lattice array calibrating template image characteristic point, as shown in Figure 1 b.
According to the demand of client to patterning design, client works out flower pattern voluntarily, and input computer, changes flower pattern, What You See Is What You Get fast; Flower pattern can be stored in computer, calls at any time, decreases design iterations cost, accelerates the speed of drawing a design, and obtains satisfied spraying decoration style and to re-pack data.
About the determination of the MARG of style, the Fast Fuzzy edge enhancement algorithm that we adopt, to find a kind of sharpness of border, the edge detection method taken into account both in noiseproof feature and maintenance information integrity is to meet different needs.
According to fuzzy set theory, the L level gray level image X of a N number of pixel of M ', can be expressed as the fuzzy matrix of M ' N
(1)
Element in formula (1) represent the gray scale of pixel (m, n) in image relative to certain brightness level of maximum gray scale (L-1).This is a problem asking Fuzzy Distribution.
(2)
L-1 is the maximum gray scale of image.Obtain after to carry out enhanced fuzzy process to image, adopt following transfer pair change.
(3) wherein
(4)
In formula , when time, result increases value; When time, result reduces value.By changing value, just can adapt to the gray scale feature of different images.
So right carry out inverse transformation, thus obtain the image after enhanced fuzzy , in the gray level of pixel (m, n)
(5)
After above enhanced fuzzy, the intensity contrast of both sides of edges strengthens.As illustrated in figure 1 c.Meanwhile, by adjustment iterations r, enhanced fuzzy degree can be adjusted.But along with the increase of r, detail edges can fade away.Experiment shows that r is better when getting 2 or 3.
Referring to Fig. 2, the device 1 of spraying decoration on a kind of fabric, for realizing above-mentioned method, comprising: style re-packs and demarcates unit 10, spraying decoration coordinate points judging unit 20, spraying decoration unit 30, spraying decoration complete judging unit 40, flower pattern drying, reforming processing unit 50.
Style re-packs and demarcates single 10, for obtaining at least one style model, carrying out style and to re-pack demarcation;
Spraying decoration coordinate points judging unit 20, re-pack with style and demarcate unit 10 and be connected, the fabric for measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points;
Spraying decoration unit 30, is connected with spraying decoration coordinate points judging unit 20, for stopping the motion of fabric, by
Spray gun needs spraying decoration on the region of spraying decoration at described fabric, to obtain flower pattern;
Spraying decoration completes judging unit 40, is connected with spraying decoration unit 30, for judging whether spraying decoration completes on the region that described fabric needs spraying decoration;
Flower pattern drying, reforming processing unit 50, completes judging unit 40 with spraying decoration and is connected, for carrying out drying, reforming process in described flower pattern by heating, drying room.
Wherein, style re-packs demarcation, comprises the characteristic of the style model 3-D view described in extraction, sets up the relation of demarcating between array image location of pixels and style position.
Refer to Fig. 3, the equipment of spraying decoration on a kind of fabric, comprise the framework portion 100 of bearing fabric, also comprise the system of spraying decoration on fabric, on fabric, the system of spraying decoration comprises the flower pattern input unit 200 of input flower pattern model, the spraying decoration mechanism telecontrol equipment 300 be connected with flower pattern input unit, the thermal medium device 400 of shaping for patterns of fabric be connected with spraying decoration mechanism telecontrol equipment 300, wherein, spraying decoration mechanism telecontrol equipment 300 comprises control unit, and control unit has the device 1 of spraying decoration on above-mentioned fabric.
Spraying decoration mechanism telecontrol equipment 300 has spraying decoration seat, and spraying decoration seat installs spray gun.
Laterally, up and down two dimensional motion and fabric length feed go out to move and synthesize three-dimensional and move spray gun.
Thermal medium device is used for providing high speed thermal medium, and high speed thermal medium comprises high steam/high temperature air.
The equipment of spraying decoration on the fabric in the present invention, has another name called for computer spraying machine, is that artificial fur, the surface wind such as decoration chenille article etc. developed on the basis of plane bidimensional multi-motion synthesis is formatted equipment for after-treatment.
In flower pattern input unit 200, flower pattern input can be completed by special computer software package, and flower pattern can manually intuitively input on computer screen, finishes the work by the theory of What You See Is What You Get; Also can by scanner scanning typing.Basic figure is edited by technological requirement by designer, comprises size, fancy circulation, cycle etc. by the time.System meeting automatic storage front ten flower pattern schemes are in computer, and more flower pattern can be stored in computer hardware, calls to facilitate following work; Outside data can import with USB flash disk.Inside and outside data conversion needs particular file format, needs manager of programming's password to import.
Spraying decoration mechanism telecontrol equipment 300 can longitudinal and transverse, upper and lower three-dimensional action, and longitudinal and transverse direction is by the accurately movement of conputer controlled servomotor, and above-below direction is controlled by cylinder; Walk distribution system when spray gun works and keep static.
Thermal medium device 400, has another name called for heat source system, can be equipped with according to client condition, and thermal medium can with high steam or high temperature air.Thermal medium keeps normal duty, and by solenoid control through and off, magnetic valve is by programme-control.
Spraying decoration mechanism telecontrol equipment 300 comprises synchronously walks distribution system, is made up of mechanical driving part and computer program control section, walks distribution system static when spraying decoration system works, after number spray of unit flower pattern is good, walk distribution system work.
Spraying machine dominant mechanism on chemical fibre suede class fabric, carries out thermal finalization process with specific high speed thermal medium, completed the control of flower pattern track by computer flower pattern control system.
The novel high-tech superconduction heat source way of suede class web surface that artificial fur, little fur, acrylic fibers flannelette, PV suede, Korea S's suede, coral fleece, flannel, rabbit nap, super soft undercoat suede, velvet etc. are nearly all, the decorative pattern shape of various rule or ad hoc rules is formed after spraying decoration setting, elegant in appearance and not yielding.
Whether progressively control unit determines whether to arrive border, lift-off spray gun by view data contrast movement locus, meets gradient and the gray scale requirement of flower pattern.
According to current spraying machine functional characteristics, apply up-to-date Human Machine Interface achievement, the function of spraying machine, state are all presented on screen, for user provides good working interface, and there is online help function.Spraying machine embedded system, except the features such as volume is little, resource-constrained, goes back the requirements such as demand fulfillment starts fast, graphical interfaces, control, special installation driving in real time.
Consider that user operation is convenient, so the method that native system selects touch and button to combine realizes.The designing quality of screen interface affects the vision of people, and the design level of keyboard affects the quality of information input, the mistake that rationally can reduce input of design.Such as: the motion of spray gun step-length, spraying decoration seat, walk the data increases such as cloth speed, temperature and select ↑ key, reduce and select ↓ key; To selection F1 to the F6 key of the function of spraying machine.
Spraying decoration seat does horizontal intermittent movement, can form the linear pattern vortex shape decorative pattern periodically replaced at fabric face.Spraying decoration seat does laterally motion continuously, is formed periodically be similar to sinusoidal decorative pattern shape under the acting in conjunction walking cloth motion at fabric face.When walking cloth motion for intermittent movement, if spraying decoration seat is relatively motionless, common stubborn colored effect can be obtained on spraying machine, if the horizontal intermittent movement of spraying decoration seat, can form at fabric face the linear pattern vortex shape decorative pattern periodically replaced; When walk cloth motion and the transverse movement of spraying decoration seat be move continuously time, the vortex shape flower shape of sinusoidal can be obtained on spraying machine, there is some the flower shape effect on decatize forming machine.
Adopt conventional PID control spraying decoration effect valid data in BORDER PROCESSING process to can not get good excavation, occur burr and out-of-flatness phenomenon, utilize Fast Fuzzy edge enhancement algorithm to carry out degree of depth excavation to data boundary, capture sufficient data.Realize spraying decoration by RBF neural controller, obtain better flower pattern cross section.Border transition is level and smooth, does not have obvious burr and out-of-flatness, has good visual effect.
Adopt ANN Control automatic spraying machine processing fabric, spray gun speed, temperature, fabric speed etc. obtain more accurate control, obtain higher control accuracy, patterns of fabric lasting.
Implement the method for spraying decoration on a kind of fabric of the present invention, device and equipment, there is following useful technique effect:
Automatically spraying decoration on fabric, easy and simple to handle, flower pattern is various, and production efficiency is high.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. a method for spraying decoration on fabric, is characterized in that, comprising:
S1. obtain at least one style model, carry out style and to re-pack demarcation;
S2. the fabric measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points; If so, enter step S3, if not, continue to transport described fabric;
S3. stop the motion of fabric, spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower pattern cross section, fabric is again after feed motion, then spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower pattern;
S4. judge that whether spraying decoration completes on the region that described fabric needs spraying decoration, if so, enters step S5, if not, returns step S3;
S5. described flower pattern is carried out drying, reforming process by heating, drying room,
Wherein, described style re-packs demarcation, comprise the characteristic of the style model 3-D view described in extraction, set up the relation of demarcating between array image location of pixels and style position, be specially: first, in image coordinate system, complete the description of image border by the mode that geometry is resolved, realize the edge mathematical expression of image; Again, the conversion of image coordinate system is completed by introducing parameter coordinate system, equally use analytic geometry mode in parameter coordinate system, set up the mathematical description of image border with the former, and use Mind on statistics to complete location to lattice array calibrating template image characteristic point, Fast Fuzzy edge enhancement algorithm is utilized to carry out degree of depth excavation to data boundary, capture sufficient data, realize spraying decoration by RBF neural controller.
2. the method for spraying decoration on fabric according to claim 1, is characterized in that, described spray gun can move by horizontal, upper and lower two-dimensional directional, and Zou Bu mechanism can lengthwise movement.
3. a device for spraying decoration on fabric, for realizing method according to claim 1, is characterized in that, comprising:
Style re-packs demarcation unit, for obtaining at least one style model, carrying out style and to re-pack demarcation;
Spraying decoration coordinate points judging unit, re-pack with described style and demarcate unit and be connected, the fabric for measuring motion needs the region of spraying decoration whether to arrive default spraying decoration coordinate points;
Spraying decoration unit, is connected with described spraying decoration coordinate points judging unit, stops the motion of fabric, by spray gun
Spraying decoration on the region needing spraying decoration at described fabric, to obtain flower pattern cross section, fabric is again after feed motion, then spraying decoration on the region being needed spraying decoration by spray gun at described fabric, to obtain flower pattern;
Spraying decoration completes judging unit, is connected with described spraying decoration unit, for judging whether spraying decoration completes on the region that described fabric needs spraying decoration;
Flower pattern drying, reforming processing unit, completes judging unit with described spraying decoration and is connected, for described flower pattern is carried out drying, reforming process by heating, drying room;
Wherein, described style re-packs demarcation, comprise the characteristic of the style model 3-D view described in extraction, set up the relation of demarcating between array image location of pixels and style position, be specially: first, in image coordinate system, complete the description of image border by the mode that geometry is resolved, realize the edge mathematical expression of image; Again, the conversion of image coordinate system is completed by introducing parameter coordinate system, equally use analytic geometry mode in parameter coordinate system, set up the mathematical description of image border with the former, and use Mind on statistics to complete location to lattice array calibrating template image characteristic point, Fast Fuzzy edge enhancement algorithm is utilized to carry out degree of depth excavation to data boundary, capture sufficient data, realize spraying decoration by RBF neural controller.
4. the equipment of spraying decoration on a fabric, comprise the framework portion of bearing fabric, it is characterized in that, also comprise the system of spraying decoration on fabric, on described fabric, the system of spraying decoration comprises the flower pattern input unit of input flower pattern model, the spraying decoration mechanism telecontrol equipment be connected with described flower pattern input unit, the thermal medium device of shaping for patterns of fabric be connected with described spraying decoration mechanism telecontrol equipment, wherein, described spraying decoration mechanism telecontrol equipment comprises control unit, and described control unit has the device of spraying decoration on fabric according to claim 3.
5. the equipment of spraying decoration on fabric according to claim 4, is characterized in that, described spraying decoration mechanism telecontrol equipment has spraying decoration seat, and described spraying decoration seat installs spray gun.
6. the equipment of spraying decoration on fabric according to claim 5, is characterized in that, described spray gun can horizontal, two-dimensional directional motion and fabric length feed move and synthesize three-dimensional and move up and down.
CN201210233637.6A 2012-07-08 2012-07-08 Method, device and equipment for spraying decoration on fabrics Expired - Fee Related CN102700278B (en)

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CN108038256B (en) * 2017-11-02 2020-12-15 浙江理工大学 Real-time temperature estimation method in wet cloth heat setting process
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