CN102700042B - Line production device for compression molding of large plastic sheet - Google Patents
Line production device for compression molding of large plastic sheet Download PDFInfo
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- CN102700042B CN102700042B CN201210193849.6A CN201210193849A CN102700042B CN 102700042 B CN102700042 B CN 102700042B CN 201210193849 A CN201210193849 A CN 201210193849A CN 102700042 B CN102700042 B CN 102700042B
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Abstract
The invention relates to a line production device for compression molding of a large plastic sheet, which aims to overcome the defects of low degree of automation, manual feeding, transferring, conveying or throwing, high labor intensity and low operation efficiency. The technical scheme has the key points as follows: the line production device is characterized by comprising a feeding mechanism, a heating box, a compressor molding machine and a conveying mechanism, wherein the conveying mechanism is arranged among the feeding mechanism, the heating box and the compression molding machine and composed of a rack, a sliding rail, a sliding frame, a metal net, a pinion and rack mechanism, chain transmission mechanisms, an electric sliding frame drive and an electric chain transmission drive; the sliding rail traverses an operation region of the feeding mechanism and the heating box; the sliding frame is in sliding fit on the sliding rail; two sides of the sliding frame are provided with the chain transmission mechanisms crossing the front part and the rear part of the sliding frame; the metal net is connected between chains of the two chain transmission mechanisms; the electric sliding frame drive is fixed on the rack and is in driving fit with the sliding frame; and the electric chain transmission drive is fixed on the sliding frame and is in driving fit with the chain transmission mechanisms.
Description
Technical field
The present invention relates to plastic sheet machine-shaping device, the continuous productive process device of particularly a kind of large plastic sheet compression molding.Be applicable to the mold pressing machine-shaping of car room surface decoration material.
Background technology
Current existing large plastic sheet compression molding, the particularly mold pressing machine-shaping of plastics (comprising other thermoplastics of dermatine etc. the) sheet material of car room incrustation, generally will through three process such as material loading, thermoplastic, mold pressings, because plastic sheet area is large and quality is soft, so the current atomization degree of this operation process is not high, often need artificial loading, artificial transfer conveying or artificial material casting, cause that labour intensity is large, operating efficiency is low.
Full-automatic plastic molding apparatus and technique disclosed in No. 200510136040.Xth, Chinese patent, its technical characterstic is that injection moulding and compression molding are divided into two operations, injecting mechanism is coordinated by the front and back walking movement of injection moulding car (being called as mold pressing car), fused mass is successively injected the quiet mould of moulding press.But it is different that the ready-made large plastic sheet of this material feeding, mold process and employing carries out compression molding process, is not also suitable for the compression molding of a large plastic sheet.
A kind of assistant feeding device of ceramic tile production and forming device disclosed in No. 200610037102.6th, Chinese patent application, its technical characterstic by belt conveyor, powder is delivered to precompressed mechanism to be pressed into just base in advance, then first base is sent by belt conveyor, again by the trimming on belt conveyor of auxiliary feeding car, finally by the walking movement of auxiliary feeding car, first blank strip is pressed into ceramic tile base to brick pressing mechanism.But this ceramic tile base manufacturing process, to adopt a ready-made large plastic sheet to carry out compression molding process different, is not suitable for the molded of a large plastic sheet mould yet.
Summary of the invention
In order to the automaticity overcoming existing large plastic sheet compression molding processing is not high, need artificial loading, artificial transfer conveying or artificial material casting, the problem that labour intensity is large, operating efficiency is low, the object of this invention is to provide a kind of continuous productive process device of a large plastic sheet compression molding of improvement, the defect of prior art can be overcome.
The technical solution adopted for the present invention to solve the technical problems is: a kind of continuous productive process device of large plastic sheet compression molding, is characterized in that: comprise feed mechanism, heating cabinet, compression molding forming machine and conveying mechanism, feed mechanism, heating cabinet and compression molding forming machine are arranged in order installation, and conveying mechanism is arranged on feed mechanism, between heating cabinet and compression molding forming machine, conveying mechanism is by frame, slide rail, travelling carriage, wire netting, pinion and rack, chain-drive mechanism, travelling carriage electric drive and Chain conveyer electric drive are formed, and wherein slide rail is transverse in the operating area of feed mechanism and heating cabinet, and travelling carriage is slidably fitted on slide rail, and with the material loading region of the forming area of compression molding forming machine and feed mechanism for before sliding, rear position-arresting is put, and travelling carriage both sides place is respectively provided with one group of chain-drive mechanism across travelling carriage front and rear part, and wire netting is connected between the chain of two groups of chain-drive mechanisms, and described chain-drive mechanism of often organizing is by the sprocket shaft on travelling carriage that is rotatably assorted, be arranged on the sprocket wheel on sprocket shaft and be engaged in the chain formation on sprocket wheel, often organize chain-drive mechanism and all adopt double strand chain structure, travelling carriage electric drive is fixed in frame, and do to drive by pinion and rack and travelling carriage and coordinate, Chain conveyer electric drive is fixed on travelling carriage, and do to drive with chain-drive mechanism by the sprocket shaft of chain-drive mechanism and coordinate.
When the front position-arresting that the described travelling carriage of technique scheme is in slip is put, travelling carriage front portion puts in the forming area of compression molding forming machine, and when the rear position-arresting that travelling carriage is in slip is put, the forming area of compression molding forming machine is exited in travelling carriage front portion.
When the rear position-arresting that the described travelling carriage of technique scheme is in slip is put, travelling carriage rear portion is in the material loading region of feed mechanism, and when the front position-arresting that travelling carriage is in slip is put, the material loading region of feed mechanism is exited at travelling carriage rear portion.
The length of the wire netting of technique scheme, can get the size suitable with opening greatly plastic sheet length.Wire netting can adopt in a zigzag tortuous extend net row and ripple extend net row alternately and in a zigzag the tortuous net row hook that extends be hinged on the structure that ripple net arranges, so that wire netting can bend in travelling carriage front end and move to travelling carriage bottom side, better realization will open greatly plastic sheet whole action left on mould.
The described chain-drive mechanism of often organizing of technique scheme all adopts double strand chain structure, can improve the support strength to wire netting.
The described Chain conveyer electric drive of technique scheme, can be made up of the gearbox be fixed on travelling carriage and the motor being arranged on transmission input, gear box output end is done to drive with the sprocket shaft of chain-drive mechanism and is connected.
The described pinion and rack of technique scheme, and can be arranged on travelling carriage electric drive output and to form with tooth bar meshed gears by the tooth bar be fixed on the downside of travelling carriage.
The described travelling carriage electric drive of technique scheme, can be made up of the gearbox be fixed in frame and the motor being arranged on transmission input, the gear of pinion and rack is arranged on gear box output end.
The described feed mechanism of technique scheme, can by rack-mounted support, rack-mount cylinder, be slidably fitted in the suction cup carrier on support by guide post, the sucker be arranged in suction cup carrier forms, wherein the piston rod outer end of cylinder is connected with suction cup carrier, and cylinder is connected with negative pressure source by gas circuit with sucker.
The described conveying mechanism of technique scheme can be from the import and export of heating cabinet through, heating cabinet inner chamber is equipped with electric heater at the upper and lower of conveying mechanism, to play the effect of heating up and down the large plastic sheet on wire netting simultaneously.
The described compression molding forming machine of technique scheme, can be made up of frame, the counterdie be fixed in frame, the guide post be slidably fitted in frame, the patrix that is fixed on hydraulic cylinder in frame and connects guide post and hydraulic cylinder piston rod.
The what is called of technique scheme opens plastic sheet greatly, refers to extraordinary large of area, as the plastic sheet whole plastic sheet formed body of car room incrustation.
The invention has the beneficial effects as follows: arranged by particular organization, make to open greatly the material loading of plastic sheet compression molding process, thermoplastic, mold pressing three process can the continuous productive process of automation, do not need artificial loading, artificial transfer conveying and artificial material casting, greatly reduce labour intensity and improve operating efficiency.Owing to adopting relative to the travelling carriage of machine frame movement and the metal mesh structure relative to travelling carriage movement, not only achieve opening greatly plastic sheet that whole is sent to thermoplastic one by one from material loading operating area, molding operation region processes, and realize the forming area of the turnover compression molding forming machine that travelling carriage replaces and the material loading region of feed mechanism, ensure that the operation process that moves up and down of compression molding forming machine and feed mechanism can not be stopped.Owing to adopting wire netting as the supporting body of a large plastic sheet, so be more suitable for entering the heating of heating cabinet inner chamber together with a large plastic sheet, also be easier to realize can bending in travelling carriage front end and moving to travelling carriage bottom side, better realization will open greatly plastic sheet whole action left on mould.The present invention also has that structure is simple, the feature of dependable performance, convenient operation.
Below in conjunction with drawings and Examples, the invention will be further described.
Accompanying drawing explanation
The master of one embodiment of the present invention that Fig. 1 is looks cross-sectional schematic.
Fig. 2 is the schematic top plan view of the conveying mechanism of Fig. 1.
Fig. 3 is the A place enlarged diagram of Fig. 1.
Fig. 4 is the B place enlarged diagram of Fig. 1.
Fig. 5 is the C place enlarged diagram of Fig. 2.
In figure: 1, feed mechanism; 2, heating cabinet; 3, compression molding forming machine; 4, conveying mechanism; 5, frame; 6, slide rail; 7, travelling carriage; 8, wire netting; 9, pinion and rack; 10, chain-drive mechanism; 11, travelling carriage electric drive; 12, Chain conveyer electric drive; 13, chain-drive mechanism; 14 and 15, chain; 16, sprocket shaft; 17, the front portion of travelling carriage; 18, forming area; 19, the rear portion of travelling carriage; 20, material loading region; 21, the length of wire netting; 22, net row is extended in a zigzag; 23, ripple extends net row; 24, sprocket wheel; 25, chain; 26, gearbox; 27, motor; 28, tooth bar; 29, gear; 30, gearbox; 31, motor; 32, support; 33, cylinder; 34, guide post; 35, suction cup carrier; 36, sucker; 37 and 38, electric heater; 39, frame; 40, counterdie; 41, guide post; 42, hydraulic cylinder; 43, patrix.
Detailed description of the invention
With reference to Fig. 1 ~ 5, the continuous productive process device of this large plastic sheet compression molding, is characterized in that: comprise feed mechanism 1, heating cabinet 2, compression molding forming machine 3 and conveying mechanism 4, feed mechanism 1, heating cabinet 2 and compression molding forming machine 3 are arranged in order installation, and conveying mechanism 4 is arranged on feed mechanism 1, between heating cabinet 2 and compression molding forming machine 3, conveying mechanism 4 is by frame 5, slide rail 6, travelling carriage 7, wire netting 8, pinion and rack 9, chain-drive mechanism 10, travelling carriage electric drive 11 and Chain conveyer electric drive 12, wherein slide rail 6 is transverse in the operating area of feed mechanism 1 and heating cabinet 2, and travelling carriage 7 is slidably fitted on slide rail 6, and with the operating area of the forming area of compression molding forming machine 3 and feed mechanism 1 for before sliding, rear position-arresting is put, and travelling carriage 7 both sides place is respectively provided with one group of chain-drive mechanism 10 across travelling carriage 7 front and rear part, 13, wire netting 8 is connected to two groups of chain-drive mechanisms 10, the chain 14 of 13, between 15, travelling carriage electric drive 11 is fixed in frame 5, and do to drive with travelling carriage 7 coordinate by pinion and rack 9, Chain conveyer electric drive 12 is fixed on travelling carriage 7, and by chain-drive mechanism 10, the sprocket shaft 16 of 13 and chain-drive mechanism 10, 13 do to drive cooperation.
In addition, travelling carriage 7 is in the front position-arresting of slip when putting (i.e. Fig. 1, Fig. 2 state), the front portion 17 of travelling carriage 7 puts in the forming area 18 of compression molding forming machine 3, when the rear position-arresting that travelling carriage 7 is in slip is put, the forming area 18 of compression molding forming machine 3 is exited in the front portion 17 of travelling carriage 7.Corresponding, when the rear position-arresting that travelling carriage 7 is in slip is put, the rear portion 19 of travelling carriage 7 is in the material loading region 20 of feed mechanism 1, travelling carriage 7 is in the front position-arresting of slip when putting (i.e. Fig. 1, Fig. 2 state), and the material loading region 20 of feed mechanism 1 is exited at the rear portion 19 of travelling carriage 7.
The length 21 of wire netting 8 gets the size suitable with opening greatly plastic sheet length.As shown in Figure 5, wire netting 8 adopts and extends in a zigzag net row 22 grade and ripple and extend net row 23 etc. alternately and extend the hooks such as net row 22 in a zigzag and be hinged on ripple and extend structure on net row 23.
Chain-drive mechanism 10 is made up of sprocket shaft 16 grade be rotatably assorted on travelling carriage 7, the sprocket wheel 24 be arranged on sprocket shaft 16 etc. and the chain 14 etc. be engaged on sprocket wheel 24 etc.As shown in Figure 5, often organize chain-drive mechanism 10 and all adopt double strand chain 14,25 structure.Chain conveyer electric drive 12 is made up of the gearbox 26 be fixed on travelling carriage 7 and the motor 27 that is arranged on gearbox 26 input, and gearbox 26 output is done to drive with the sprocket shaft 16 of chain-drive mechanism 10,13 by belt transmission and is connected.
Pinion and rack 9 is by the tooth bar 28 be fixed on the downside of travelling carriage 7 and to be arranged on travelling carriage electric drive 11 output and to form with tooth bar 28 meshed gears 29.Travelling carriage electric drive 11 is made up of with the motor 31 being arranged on gearbox 30 input the gearbox 30 be fixed in frame 5, and the gear 29 of pinion and rack 9 is arranged on the output of gearbox 30.
Feed mechanism 1 by the support 32 be arranged in frame 5, the cylinder 33 be arranged on support 32, be slidably fitted in the suction cup carrier 35 on support 5 by guide post 34 etc., the sucker 36 etc. be arranged in suction cup carrier 35 forms, wherein the piston rod outer end of cylinder 33 is connected with suction cup carrier 35, and cylinder 33 is connected with negative pressure source by gas circuit with sucker 36 grade.
Conveying mechanism 4 is through heating cabinet 2 inner chamber, and heating cabinet 2 inner chamber is equipped with electric heater 37,38 at the upper and lower of conveying mechanism 4, to play the effect of heating up and down the large plastic sheet on wire netting 8 simultaneously.
Compression molding forming machine 3 by frame 39, the counterdie 40 be fixed in frame 39, the guide post 41 be slidably fitted in frame 39 etc., be fixed on hydraulic cylinder 42 in frame 39 and connect guide post 41 etc. and form with the patrix 43 of hydraulic cylinder 42 piston rod.
Use, when the continuous productive process device of this large plastic sheet compression molding is in Fig. 1 state, between the feeding area that large plastic sheet can be transported to below feed mechanism 1 by other devices 20, then to control suction cup carrier 35 descending for the cylinder 33 of feed mechanism 1, pick up a large plastic sheet by the suction function of sucker 36 grade, cylinder 33 controls suction cup carrier 35 and drives a large plastic sheet up; Then travelling carriage electric drive 11 controls travelling carriage 7 by pinion and rack 9 and moves right, and the rear portion 19 of travelling carriage 7 enters material loading region 20, and Chain conveyer electric drive 12 controls wire netting 8 by chain-drive mechanism 10 and moves right and enter material loading region 20 simultaneously; The negative pressure such as then to control suction cup carrier 35 descending for cylinder 33, sucker 36 disappear, and will open greatly plastic sheet let-down on wire netting 8; Then Chain conveyer electric drive 12 controls wire netting 8 by chain-drive mechanism 10 and is moved to the left and enters heating cabinet 2 inner chamber, allows electric heater 37,38 carry out thermoplastic from above-below direction to the large plastic sheet wire netting 8 respectively; Then travelling carriage electric drive 11 controls travelling carriage 7 by pinion and rack 9 and is moved to the left, the front portion 17 of travelling carriage 7 enters the forming area 18 of compression molding forming machine 3, then Chain conveyer electric drive 12 is by chain-drive mechanism 10, control wire netting 8 with front portion 17 bottom side of chain movement to travelling carriage 7, a large plastic sheet on wire netting 8 is left on the counterdie 40 of compression molding forming machine 3, meanwhile, feed mechanism 1 has picked up again another and has magnified a plastic sheet; Then travelling carriage electric drive 11 controls travelling carriage 7 by pinion and rack 9 and moves right, and forming area 18 is exited in the front portion 17 of travelling carriage 7, its rear portion 19 enters material loading region 20; Then to control patrix 43 descending for the hydraulic cylinder 42 of compression molding forming machine 3, and carry out compression molding to the large plastic sheet on counterdie 40, Chain conveyer electric drive 12 controls wire netting 8 by chain-drive mechanism 10 and enters material loading region 20 simultaneously; Then to control patrix 43 up for the hydraulic cylinder 42 of compression molding forming machine 3, and the large plastic sheet formed body on counterdie 40 is removed, and the negative pressure such as it is descending that cylinder 32 controls suction cup carrier 35, sucker 35 disappear, and another are magnified a plastic sheet let-down on wire netting 8.Circulate with this and carry out automation continuous productive process.
Claims (9)
1. a continuous productive process device for a large plastic sheet compression molding, is characterized in that: comprise feed mechanism, heating cabinet, compression molding forming machine and conveying mechanism, feed mechanism, heating cabinet and compression molding forming machine are arranged in order installation, and conveying mechanism is arranged on feed mechanism, between heating cabinet and compression molding forming machine, conveying mechanism is by frame, slide rail, travelling carriage, wire netting, pinion and rack, chain-drive mechanism, travelling carriage electric drive and Chain conveyer electric drive are formed, and wherein slide rail is transverse in the operating area of feed mechanism and heating cabinet, and travelling carriage is slidably fitted on slide rail, and with the material loading region of the forming area of compression molding forming machine and feed mechanism for before sliding, rear position-arresting is put, and travelling carriage both sides place is respectively provided with one group of chain-drive mechanism across travelling carriage front and rear part, and wire netting is connected between the chain of two groups of chain-drive mechanisms, and described chain-drive mechanism of often organizing is by the sprocket shaft on travelling carriage that is rotatably assorted, be arranged on the sprocket wheel on sprocket shaft and be engaged in the chain formation on sprocket wheel, often organize chain-drive mechanism and all adopt double strand chain structure, travelling carriage electric drive is fixed in frame, and do to drive by pinion and rack and travelling carriage and coordinate, Chain conveyer electric drive is fixed on travelling carriage, and do to drive with chain-drive mechanism by the sprocket shaft of chain-drive mechanism and coordinate.
2. by the continuous productive process device of large plastic sheet compression molding according to claim 1, it is characterized in that described travelling carriage is in the forming area that front position-arresting is put, then travelling carriage front portion puts in compression molding forming machine of slip, the rear position-arresting that travelling carriage is in slip is put, then the forming area of compression molding forming machine is exited in travelling carriage front portion.
3. by the continuous productive process device of large plastic sheet compression molding according to claim 1, it is characterized in that described travelling carriage is in the material loading region that rear position-arresting is put, then travelling carriage rear portion is in feed mechanism of slip, the front position-arresting that travelling carriage is in slip is put, then the material loading region of feed mechanism is exited at travelling carriage rear portion.
4. by the continuous productive process device of the large plastic sheet compression molding described in claim 1,2 or 3, it is characterized in that described metal mesh structure in a zigzag tortuous extend net row and ripple extend net row alternately and in a zigzag the tortuous net row hook that extends be hinged on ripple net and arrange.
5. by the continuous productive process device of the large plastic sheet compression molding described in claim 1,2 or 3, it is characterized in that described Chain conveyer electric drive is made up of the gearbox be fixed on travelling carriage and the motor being arranged on transmission input, gear box output end is done to drive with the sprocket shaft of chain-drive mechanism and is connected.
6., by the continuous productive process device of the large plastic sheet compression molding described in claim 1,2 or 3, it is characterized in that described pinion and rack is by the tooth bar be fixed on the downside of travelling carriage with to be arranged on travelling carriage electric drive output and to form with tooth bar meshed gears.
7. by the continuous productive process device of large plastic sheet compression molding according to claim 6, it is characterized in that described travelling carriage electric drive is made up of the gearbox be fixed in frame and the motor being arranged on transmission input, the gear of pinion and rack is arranged on gear box output end.
8. by the continuous productive process device of the large plastic sheet compression molding described in claim 1,2 or 3, it is characterized in that described feed mechanism by rack-mounted support, rack-mount cylinder, be slidably fitted in the suction cup carrier on support by guide post, the sucker be arranged in suction cup carrier forms, wherein the piston rod outer end of cylinder is connected with suction cup carrier, and cylinder is connected with negative pressure source by gas circuit with sucker.
9. by the continuous productive process device of the large plastic sheet compression molding described in claim 1,2 or 3, it is characterized in that described conveying mechanism be from the import and export of heating cabinet through, heating cabinet inner chamber is equipped with electric heater at the upper and lower of conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210193849.6A CN102700042B (en) | 2012-06-13 | 2012-06-13 | Line production device for compression molding of large plastic sheet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210193849.6A CN102700042B (en) | 2012-06-13 | 2012-06-13 | Line production device for compression molding of large plastic sheet |
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| CN102700042A CN102700042A (en) | 2012-10-03 |
| CN102700042B true CN102700042B (en) | 2014-12-17 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102700422B (en) * | 2012-06-26 | 2014-06-25 | 唐山轨道客车有限责任公司 | Power supply device and power supply system of hybrid railway vehicle, and railway vehicle |
| CN103302791B (en) * | 2013-06-21 | 2016-11-02 | 泰安东升服装有限公司 | The processing technique of a kind of protecting ware for sports and the equipment of production thereof and control system |
| CN103407148B (en) * | 2013-06-21 | 2016-09-07 | 青岛大学 | The production technology of a kind of protector and the equipment of production thereof and electric-control system |
| CN104526947A (en) * | 2014-12-05 | 2015-04-22 | 李兵 | Production method of special-shaped plastic building template |
| CN109968581B (en) * | 2019-04-11 | 2022-04-12 | 安徽信盟装备股份有限公司 | A heating forming mechanism for sheet material |
| CN110509529A (en) * | 2019-09-29 | 2019-11-29 | 南谷(厦门)科技有限公司 | Heat pressing forming machines |
| CN110524849B (en) * | 2019-10-12 | 2022-04-05 | 安徽信盟装备股份有限公司 | Composite stacked forming machine and plate forming method |
| CN111347659B (en) * | 2020-03-13 | 2022-03-08 | 吉林省初为科技有限公司 | Hot briquetting device of electronic product processing usefulness |
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| JPH0620717A (en) * | 1992-07-06 | 1994-01-28 | Matsushita Electric Ind Co Ltd | Manufacture of sealed nickel-cadmium storage battery |
| JP3019745B2 (en) * | 1995-05-08 | 2000-03-13 | 河西工業株式会社 | Molding method and molding apparatus for laminated molded articles |
| CN201376067Y (en) * | 2009-03-26 | 2010-01-06 | 辽阳金兴汽车内饰件有限公司 | Automatic hot-press forming machine for door panels |
| CN102218814B (en) * | 2011-05-20 | 2013-07-03 | 长春博超汽车零部件股份有限公司 | Automatic thermal forming device for automobile interior parts |
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Effective date of registration: 20160314 Address after: 515065 Guangdong province Shantou city two Street No. 7 million Kyrgyzstan Patentee after: Shantou Fuli Machine Manufacturing Co., Ltd. Address before: 515065, No. 7 South two street, Wan Ji industrial zone, Longhu District, Guangdong, Shantou Patentee before: Lin Qipeng |