CN102691651A - Energy-saving tester for air-compressor system - Google Patents
Energy-saving tester for air-compressor system Download PDFInfo
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- CN102691651A CN102691651A CN2012101611910A CN201210161191A CN102691651A CN 102691651 A CN102691651 A CN 102691651A CN 2012101611910 A CN2012101611910 A CN 2012101611910A CN 201210161191 A CN201210161191 A CN 201210161191A CN 102691651 A CN102691651 A CN 102691651A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention relates to an energy-saving tester for an air-compressor system. The energy-saving tester for the air-compressor system is resistant to interference, convenient to carry and intelligent and is characterized by convenience to carry, capability of displaying data and state diagrams of various air compressors in real time and energy-saving effect. At present, detection data of the air compressors are singular, informatization and intelligentization of real-time running states and various indexes of the air compressors cannot be realized, and meanwhile, interference resistance of existing testers is failed in different environments. In order to overcome the defects, the energy-saving tester for the air-compressor system in the technical scheme is a portable box and comprises a power supply, an integrated data acquiring module, a main processing unit, a touch screen and a temperature controller which are connected to one another. The integrated data acquiring module acquires external data simulated signals to be converted into the digital signals by the main processing unit, and the digital signals are displayed on the touch screen. Visual information and the state diagrams are provided, and the energy-saving tester for the air-compressor system is applicable to energy-saving testing of industrial or civilly-used air compressor systems.
Description
Technical field
The present invention relates to the power test of air compressor, relate to a kind of air compressor system saving energy test appearance in particular.
Background technique
Air compressor ownership standard equipment class is widely used in iron and steel, electric power, metallurgy, weaving; Electronics, chemical industry, oil, mine, light industry; Machine-building, papermaking printing, means of transportation, food medicine, casting spraying; Sea terminal, military project science and technology, automotive industry, Aero-Space, fields such as Infrastructure; Through detecting the working voltage of air compressor in real time, electric current is wooden, and the power consumption situation of air compressor is calculated in accumulation, and rule of thumb situation utilizes formula to calculate the electric energy loss difference of zero load of pneumatics frequency conversion front and back and operation, judges its stability and working state.The detection data of air compressor are single relatively at present, can not realize the information-based intelligent of air compressor real-time running state and each item index, simultaneously because the difference of each environment does not possess antijamming capability yet.
Therefore the design invention is a kind of anti-interference, is convenient for carrying, and intelligentized air compressor system saving energy test appearance necessitates.
Summary of the invention
The objective of the invention is to overcome the deficiency of existing technology, provide a kind of programmed sequence of operations simple, low cost; A kind of air compressor system saving energy test appearance of intelligent power saving, its maximum characteristics are exactly that the survey data precision is high, reduce energy waste; Intellectualized operation; Anti-interference and be convenient for carrying, make it reach intelligent, the demand of energy-conservationization test air compressor.
The objective of the invention is to be achieved through following technical proposals:
A kind of air compressor system saving energy test appearance is portable casing, comprises power supply, integrated data acquisition module, Main Processor Unit, touch screen and temp controller, and described power supply is an ABAP Adapter; The analog data signal that described integrated data acquisition module is gathered changes into digital data transmission via the Main Processor Unit analysing and processing and changes and condition diagram for touch screen and video data; Described temp controller is connected with Main Processor Unit, it is characterized in that, described Main Processor Unit is integrated PLC intelligent numerical control device, and integrated microprocessor CPU, A/D converter, D/A converter, PT power transformer, internal memory and input/output port; Described Main Processor Unit is provided with terminal row; And connection power supply indicator, run indicator, alarm indicator lamp, SR and buzzer; Described temp controller is to handle the electrical signal that is changed by PT100 temperature transducer collecting temperature, is translated into the device of the digital signal that Main Processor Unit can discern.
Technique scheme is done further to improve; It is characterized in that described integrated data acquisition module is made up of pressure transmitter, current transducer, voltage transmitter and PT100 temperature transmitter, and be provided with the outside source input port; When being energy saving, the benefit of this programme focuses on the original parts that disperse in the module; Solved the problem of external signal source phase mutual interference and the problem that the excessive inconvenience of detection facility volume is carried, be convenient to outside source and import synchronously.
Technique scheme is done further to improve, it is characterized in that described primary processor is integrated PLC digital control implement; And integrated A/D converter; D/A converter, buzzer, PT power transformer; Internal memory, the benefit of this programme are and can analogue signal and digital signal be changed after Intelligent treatment changes into the information that can show with signal is presented on the touch screen and inner storage each other.
Technique scheme is done further to improve, it is characterized in that input/output port is a USB interface, RS232 interface, COM COM1, COM2, COM3, the benefit of this programme be conveniently to plug into external equipment and data conversion storage and printing.
Description of drawings
Fig. 1 is an air compressor system saving energy test appearance structural representation.
Among Fig. 1: power supply 1, power supply indicator 2, integrated PLC intelligent numerical control device 3, R232 3-1, A/D digital to analog converter 3-2, D/A analog-digital converter 3-3; PT power transformer 3-4, COM 3-5, touch screen 4, USB 4-1, integrated data acquisition module 5, voltage transmitter 5-1; Current transducer 5-2, pressure transmitter 5-3, temperature transducer 5-4, voltage input end mouth 5-5,24v voltage output end mouth 5-6; 0V common wire 5-7,4--20MA signal input port 5-8, voltage output end mouth 5-9, signal input port 5-10, temp controller 6; Terminal row 7, SR 7-1, buzzer 7-2, run indicator 7-3, alarm indicator lamp 7-4.
Embodiment
The objective of the invention is to overcome the deficiency of existing technology, provide a kind of programmed sequence of operations simple, low cost; A kind of air compressor system saving energy test appearance of intelligent power saving, its maximum characteristics are exactly that the survey data precision is high, reduce energy waste; Intellectualized operation; Anti-interference and be convenient for carrying, make it reach intelligent, the demand of energy-conservationization test air compressor.
For more clearly understanding application of the present invention, invention is done further to set forth below in conjunction with accompanying drawing.
Specific embodiment 1:
As shown in Figure 1, a kind of air compressor system saving energy test appearance is portable casing, comprises power supply 1, integrated data acquisition module 5, Main Processor Unit 3, touch screen 4 and temp controller 6, and described power supply 1 is an ABAP Adapter; The analog data signal that described integrated data acquisition module 5 is gathered changes into digital signal via Main Processor Unit 3 analysing and processing and connects touch screen 4 and video data variation and condition diagram; Described temp controller 6 is connected with Main Processor Unit; It is characterized in that; Described Main Processor Unit is integrated PLC intelligent numerical control device 3; And integrated microprocessor CPU, A/D digital to analog converter 3-2, D/A analog-digital converter 3-3, PT power transformer 3-4, internal memory; Described integrated data acquisition module 5 is formed 5-4 by pressure transmitter 5-3, current transducer 5-2, voltage transmitter 5-1 and PT100 temperature transducer, and is provided with outside source input port 5-5,5-6,5-7,5-8,5-9 and 5-10.
Converting outside 220V power supply 1 to the 24V low voltage by integrated PLC intelligent numerical control device 3 inner integrated PT power transformer 3-4 supplies power as the main body power supply; Voltage transmitter 5-1, current transducer 5-2 and pressure transmitter 5-3 gather the air compressor data analog signal by port (voltage input end mouth 5-5,24V voltage output end mouth 5-6,0V common wire 5-7,4--20MA signal input port 5-8) separately; Described temperature transducer 5-4 accepts the air compressor temperature data; Data are passed to temp controller 6 change into integrated PLC intelligent numerical control device 3 discernible analogue signals; Become digital signal to be transferred to touch screen 4 after treatment the analog signal conversion of all collections by D/A analog-digital converter 3-3 in the integrated PLC intelligent numerical control device 3 then, and demonstrate real time data and condition diagram unloaded and operation.Described terminal row 7 connects power supply indicators 2, run indicator 7-3, alarm indicator lamp 7-4, SR 7-1 and buzzer 7-2, and when data exception, buzzer 7-2 can sound the alarm and remind, close SR after, stop buzzing.The each item that obtains detects data can pass through USB port 4-1,, R232 port 3-1, COM 3-5 connection external equipment and output data and printing.
Claims (5)
1. an air compressor system saving energy test appearance is portable casing, comprises power supply, integrated data acquisition module, Main Processor Unit, touch screen and temp controller, and described power supply is an ABAP Adapter; The analog data signal that described integrated data acquisition module is gathered changes into digital data transmission via the Main Processor Unit analysing and processing and shows to touch screen; Described temp controller is connected with Main Processor Unit, it is characterized in that, described Main Processor Unit is integrated PLC intelligent numerical control device, and integrated microprocessor CPU, A/D converter, D/A converter, PT power transformer and internal memory.
2. a kind of air compressor system saving energy test appearance according to claim 1; It is characterized in that; Described integrated data acquisition module is made up of pressure transmitter, current transducer, voltage transmitter and PT100 temperature transducer, and is provided with the outside source input port.
3. a kind of air compressor system saving energy test appearance according to claim 1 is characterized in that described input/output port is a USB port, RS232 port, COM COM1, COM2, COM3.
4. a kind of air compressor system saving energy test appearance according to claim 1 is characterized in that described Main Processor Unit is provided with terminal row, and connects power supply indicator, run indicator, alarm indicator lamp, SR and buzzer.
5. a kind of air compressor system saving energy test appearance according to claim 1 is characterized in that, described temp controller is to handle the electrical signal that is changed by PT100 temperature transducer collecting temperature, is translated into the device of the digital signal that Main Processor Unit can discern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210161191.0A CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210161191.0A CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
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| Publication Number | Publication Date |
|---|---|
| CN102691651A true CN102691651A (en) | 2012-09-26 |
| CN102691651B CN102691651B (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210161191.0A Expired - Fee Related CN102691651B (en) | 2012-05-23 | 2012-05-23 | Air compressor system saving energy test instrument |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104131972A (en) * | 2014-08-14 | 2014-11-05 | 镇江市中协电气有限公司 | Water supply pump tester used for refrigerator |
| CN109268248A (en) * | 2018-09-04 | 2019-01-25 | 钛柯电子科技（上海）有限公司 | Portable air compressor test device and method |
Citations (7)
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| US20050080493A1 (en) * | 2003-10-14 | 2005-04-14 | Arntson Douglas W. | Two-wire field mounted process device |
| CN201087745Y (en) * | 2006-11-03 | 2008-07-16 | 哈尔滨通达工业环保自动化有限公司 | Portable on-line testing apparatus for efficiency and energy consumption of water pump units |
| JP2008185036A (en) * | 2008-03-24 | 2008-08-14 | Kobe Steel Ltd | Method of diagnosing degree of energy saving for compressor system |
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-
2012
- 2012-05-23 CN CN201210161191.0A patent/CN102691651B/en not_active Expired - Fee Related
Patent Citations (7)
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| US20050080493A1 (en) * | 2003-10-14 | 2005-04-14 | Arntson Douglas W. | Two-wire field mounted process device |
| CN201087745Y (en) * | 2006-11-03 | 2008-07-16 | 哈尔滨通达工业环保自动化有限公司 | Portable on-line testing apparatus for efficiency and energy consumption of water pump units |
| JP2008185036A (en) * | 2008-03-24 | 2008-08-14 | Kobe Steel Ltd | Method of diagnosing degree of energy saving for compressor system |
| CN201319228Y (en) * | 2008-10-31 | 2009-09-30 | 广东工业大学 | Comprehensive experiment device of testing system |
| CN101776068A (en) * | 2009-08-21 | 2010-07-14 | 重庆埃泰克能源科技有限公司 | Energy-saving intelligent control system and method for air compressor set |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104131972A (en) * | 2014-08-14 | 2014-11-05 | 镇江市中协电气有限公司 | Water supply pump tester used for refrigerator |
| CN104131972B (en) * | 2014-08-14 | 2016-06-22 | 江苏凯德电控科技有限公司 | A kind of refrigerator feed pump tester |
| CN109268248A (en) * | 2018-09-04 | 2019-01-25 | 钛柯电子科技（上海）有限公司 | Portable air compressor test device and method |
| CN110425126A (en) * | 2018-09-04 | 2019-11-08 | 钛柯电子科技（上海）有限公司 | Portable air compressor test device and its test method and application |
| CN110425126B (en) * | 2018-09-04 | 2021-04-06 | 钛柯电子科技（上海）有限公司 | Portable air compressor testing device and testing method and application thereof |
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| CN102691651B (en) | 2015-10-28 |
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