CN102672778A - Panel coating production line - Google Patents
Panel coating production line Download PDFInfo
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- CN102672778A CN102672778A CN2012101880724A CN201210188072A CN102672778A CN 102672778 A CN102672778 A CN 102672778A CN 2012101880724 A CN2012101880724 A CN 2012101880724A CN 201210188072 A CN201210188072 A CN 201210188072A CN 102672778 A CN102672778 A CN 102672778A
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Abstract
The invention relates to a roll coating production system, and in particular relates to a panel coating production line. The panel coating production line comprises a control cabinet with a PLC (Programmable Logic Controller) control sheet, a conveying device controlled by the control cabinet, a plane sander, a side surface sand mill, a deduster, a roll coating machine, a side surface roll coating machine and a drying lamp, wherein the conveying device provides a conveying and operating rail for a panel; the panel is operated on the roller of the conveying device; and the rollers on the panel feeding ends of the side surface sand mill and the side surface roll coating machine are aslant installed on the rail of the conveying device, so that the side surface, which needs to be processed, of the panel automatically approaches to the side surface sand mill or the side surface roll coating machine. Because of the structure, the roll coating production system has the advantages that the production efficiency is improved, the occupied land of enterprise workshops is reduced, the enterprise manpower cost and the enterprise production cost are lowered, and meanwhile, the flexible production of the non-standard piece panel is realized.
Description
Technical field
The present invention relates to the roller coating production system to the sheet material roller coating, specifically is a kind of sheet material paint line of enhancing productivity, dwindling the working shop of enterprise floor space and reducing the enterprise production cost.
Technical background
The door of selling on the existing market, door pocket, door pocket line and wall corner line; They all are to form openpore sheet material after solid wood board moulding or the composite board moulding, openpore sheet material more successively through sand milling, dedusting, go up that putty, sand milling, japanning are decorated, air-dry and back, packing back access door industry or sheet material market in the slow curing room.The sheet material that also has need be handled by paster before japanning.In the existing processes production process, necessary exposure-processed also is necessary, all adopts baking box or barn that light fixture is installed to realize usually.These explained hereafter, we are referred to as sheet material roller coating production technology, and wherein employed equipment is sheet material roller coating production equipment.
Existing roller coating production equipment comprises plane sander, dust removal machine, is used to spray the flush coater of putty or lacquer, and the sheet material edge adopts the mode of hand spray to realize comprehensive decoration of sheet material.In actual production process, generally all be that same step operation equipment needed thereby is a workshop, enter the different production workshop through equipment about the manual work and transhipment and produce, this just needs the factory building input of a large amount of manual works and a large amount of areas.Above-mentioned various machine generally all comprises motor, casing, driving-belt and apparatus for work, and driving-belt and apparatus for work are by their operations of driven by motor.
When adopting the said equipment and explained hereafter sheet material, not only need the factory building input of the artificial and a large amount of areas of a large amount of inputs, and in process of production, a large amount of sand milling dust gets into workshop, pollutes the whole production workshop, has reduced the quality of workshop air.The workman is in the spraying process to paint, and the time of contact of workman and paint is longer, makes the workman suffer from pneumoconiosis easily, workman's work under bad environment, and the workers'health degree is affected, and production efficiency is low, and the use cost of enterprise is higher.
In sum, sheet material roller coating production equipments such as the door of prior art, door pocket, door pocket line and wall corner line in use, workshop building input and human input are bigger, production efficiency is low, the use cost of enterprise is high.
Summary of the invention
To the problems referred to above, the purpose of this invention is to provide a kind of sheet material paint line of enhancing productivity, dwindling the working shop of enterprise floor space and reducing the enterprise production cost.
For realizing that the technical scheme that the object of the invention adopts is: a kind of sheet material paint line; Wherein: comprise switch board with PLC control strip; Transport, plane sander, side sand mill, dust removal machine, coating roller, side coating roller and drying lamp by switch board control; Said transport provides the conveying orbit to sheet material, and sheet material moves on the cylinder of transport; The cylinder at the sheet material feed end place of side sand mill and side coating roller tilts to be installed on the track of transport, makes side that sheet material need process automatically near side sand mill or side coating roller.
Wherein the track running direction along transport is provided with
Plane sander a, this plane sander a is used for a plane sand milling of sheet material smooth;
Side sand mill a, said side sand mill a is installed in the orbit left side of transport, and this side sand mill a is used for the left surface sand milling of sheet material smooth;
Side sand mill b, said side sand mill b are installed in orbit the right of transport, and this side sand mill b is used for the right flank sand milling of sheet material smooth;
Said side sand mill a and side sand mill b arranged in dislocation are at track the right and left of transport.
Dust removal machine a, this dust removal machine a are used to sweep clean sheet material and are sanded the dust on the face;
Side coating roller a, said side coating roller a is installed in the orbit left side of transport, and this side coating roller a is used for the left surface roller coating putty to sheet material;
Side coating roller b, said side coating roller b are installed in orbit the right of transport, and this side coating roller b is used for the right flank roller coating putty to sheet material;
Said side coating roller a and side coating roller b arranged in dislocation are at track the right and left of transport.
Coating roller a, this coating roller a are used for the plane roller coating putty to sheet material.Drying lamp a, this drying lamp a is used for the putty on the sheet material is cured.
Side coating roller c, said side coating roller c is installed in the orbit left side of transport c, and this side coating roller c is used for the left surface roller coating paint to sheet material;
Side coating roller d, said side coating roller d are installed in orbit the right of transport, and this side coating roller d is used for the right flank roller coating paint to sheet material;
Said side coating roller c and side coating roller d arranged in dislocation are at track the right and left of transport;
Coating roller b, this coating roller b are used for the plane roller coating paint to sheet material.
Drying lamp b, this drying lamp b is used for the paint on the sheet material is cured.
When needs carry out roller coating production to sheet material; The operation of switch board control transport; The sheet material openpore is placed on the cylinder of transport; The sheet material openpore moves on the orbit of transport; Plane sander a, side sand mill a, side sand mill b that the sheet material openpore moves to by switch board control operation successively carry out first plane and two sides frosted; The dust removal machine a that the sheet material openpore moves to by switch board control operation then carries out dedusting; Side coating roller a, side coating roller b, coating roller a that the sheet material openpore moves to by switch board control operation more successively carry out first plane and two sides putty roller coating and spraying, and after this sheet material openpore moves to drying lamp a by switch board control operation and carries out putty and solidify, and the side coating roller c, side coating roller d, the coating roller b that move to successively by switch board control operation of sheet material openpore paints roller coating and spraying then again; The drying lamp b that last sheet material openpore moves to switch board control operation carries out paint curing, realizes three roller coating productions of sheet material openpore.
When needs are produced the roller coating of sheet material openpore another side; The operation of switch board control transport; Sheet material openpore after the above-mentioned three faces roller coating production is placed on the cylinder of transport; This sheet material openpore moves on the orbit of transport, and the plane sander a that the sheet material openpore at first moves to by switch board control operation carries out the second plane frosted, and this moment, switch board control side sand mill a and side sand mill b were out of service; The dust removal machine a that moves to by switch board control operation of sheet material openpore carries out dedusting then; The sheet material openpore reruns to the coating roller a by switch board control operation and carries out the second plane putty spraying, and after this sheet material openpore moves to drying lamp a by switch board control operation and carries out putty and solidify, and the coating roller b that moves to by switch board control operation of sheet material openpore carries out the second plane paint spraying then again; The drying lamp b that last sheet material openpore moves to switch board control operation carries out paint curing, realizes that the second plane roller coating of sheet material openpore is produced.
Because said structure; The present invention has realized the roller coating production of sheet materials such as opposite house, door pocket, door pocket line and wall corner line, because various device is connected into production line, dwindles the working shop of enterprise floor space significantly; Simultaneously since stroke production line; Do not need a large amount of human inputs, and reduced the labour intensity of workman, not carrying between each operation the sheet material carrying; Also just shortened the production time, in fact improved and given birth to the raising and the dwindling of area of mill site of producing efficient, production efficiency and also just reduced the enterprise production cost.。
Description of drawings
Device of the present invention can further specify through the non-limiting embodiment that accompanying drawing provides.
Accompanying drawing 1 is a structure flow chart of the present invention.
Accompanying drawing 2 is the structure flow chart of further embodiment of this invention.
Accompanying drawing 3 is the structure flow chart of further embodiment of this invention.
Accompanying drawing 4 is the structure flow chart of further embodiment of this invention.
Accompanying drawing 5 is the main TV structure sketch map of side of the present invention coating roller roller coating place.
Accompanying drawing 6 is the plan structure sketch map of side of the present invention coating roller roller coating place.
Among the figure: 1, switch board; 2, transport; 3, plane sander a; 4, side sand mill a; 5, side sand mill b; 6, dust removal machine a; 7, side coating roller a; 8, side coating roller b; 9, coating roller a; 10, drying lamp a; 11, side coating roller c; 12, side coating roller d; 13, coating roller b; 14, drying lamp b; 15, side coating roller e; 16, side coating roller f; 17, coating roller c; 18 paster workbench a; 19, drying lamp c; 20, automatic turnover machine a; 21, plane sander b; 22, dust removal machine b; 23 coating roller d; 24, drying lamp d; 25, automatic turnover machine b; 26, coating roller e; 27, paster workbench b; 28, drying lamp e; 29, automatic turnover machine c; 30, coating roller f; 31, drying lamp f; 32, slow curing room; 33, housing; 34, feed belt; 35 sheet material pinch rollers; 36, roller bearing mounting blocks; 37, roller bearing; 38, motor; 39, roller coating material cavity; 40, opening; 41, rotating shaft; 42, bearing; 43, contiguous block; 44, limited block; 45, connecting rod; 46, back-moving spring; 47, roller coating material collection groove; 48, roller coating material collection chamber; 49, through hole; 50, handle; 51, hold-down screw; 52, holder; 53, semiaxis; 54, sheet material.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further:
Referring to accompanying drawing 1; It is the first embodiment of the present invention; Sheet material paint line in the accompanying drawing, wherein: comprise switch board 1, by transport 2, plane sander, side sand mill, dust removal machine, coating roller, side coating roller and the drying lamp of switch board 1 control with PLC control strip; Said transport 2 provides the conveying orbit to sheet material, and sheet material moves on the cylinder of transport 2; The cylinder at the sheet material feed end place of side sand mill and side coating roller tilts to be installed on the track of transport 2, makes side that sheet material need process automatically near side sand mill or side coating roller.
Wherein the track running direction along transport 2 is provided with plane sander a3, and this plane sander a3 is used for a plane sand milling of sheet material smooth;
Side sand mill a4, said side sand mill a4 is installed in the orbit left side of transport 2, and this side sand mill a4 is used for the left surface sand milling of sheet material smooth;
Side sand mill b5, said side sand mill b5 are installed in orbit the right of transport 2, and this side sand mill b5 is used for the right flank sand milling of sheet material smooth;
Said side sand mill a4 and side sand mill b5 arranged in dislocation are at track the right and left of transport 2.
Dust removal machine a6, this dust removal machine a6 are used to sweep clean sheet material and are sanded the dust on the face;
Side coating roller a7, said side coating roller a7 is installed in the orbit left side of transport 2, and this side coating roller a7 is used for the left surface roller coating putty to sheet material;
Side coating roller b8, said side coating roller b8 are installed in orbit the right of transport 2, and this side coating roller b8 is used for the right flank roller coating putty to sheet material;
Said side coating roller a7 and side coating roller b8 arranged in dislocation are at track the right and left of transport 2.
Coating roller a9, this coating roller a9 are used for the plane roller coating putty to sheet material.
Drying lamp a10, this drying lamp a10 is used for the putty on the sheet material is cured.
Side coating roller c11, said side coating roller c11 is installed in the orbit left side of transport c11, and this side coating roller c11 is used for the left surface roller coating paint to sheet material;
Side coating roller d12, said side coating roller d12 are installed in orbit the right of transport 2, and this side coating roller d12 is used for the right flank roller coating paint to sheet material;
Said side coating roller c11 and side coating roller d12 arranged in dislocation are at track the right and left of transport 2;
Coating roller b13, this coating roller b13 are used for the plane roller coating paint to sheet material.
Drying lamp b14, this drying lamp b14 is used for the paint on the sheet material is cured.
When needs carry out roller coating production to sheet material; 2 operations of switch board 1 control transport; The sheet material openpore is placed on the cylinder of transport 2; The sheet material openpore moves on the orbit of transport 2; Plane sander a3, side sand mill a4, side sand mill b5 that the sheet material openpore moves to by switch board 1 control operation successively carry out first plane and two sides frosted; The dust removal machine a6 that the sheet material openpore moves to by switch board 1 control operation then carries out dedusting; Side coating roller a7, side coating roller b8, coating roller a9 that the sheet material openpore moves to by switch board 1 control operation more successively carry out first plane and two sides putty roller coating and spraying, and after this sheet material openpore moves to drying lamp a10 by switch board 1 control operation and carries out putty and solidify, and the side coating roller c11, side coating roller d12, the coating roller b13 that move to successively by switch board 1 control operation of sheet material openpore paints roller coating and spraying then again; The drying lamp b14 that last sheet material openpore moves to switch board 1 control operation carries out paint curing, realizes three roller coating productions of sheet material openpore.
When needs are produced the roller coating of sheet material openpore another side; 2 operations of switch board 1 control transport; Sheet material openpore after the above-mentioned three faces roller coating production is placed on the cylinder of transport 2; This sheet material openpore moves on the orbit of transport 2; The plane sander a3 that the sheet material openpore at first moves to by switch board 1 control operation carries out the second plane frosted; This moment, switch board 1 control side sand mill a4 and side sand mill b5 were out of service, and the dust removal machine a6 that moves to by switch board 1 control operation of sheet material openpore carries out dedusting then, and the sheet material openpore reruns and carries out the second plane putty to the coating roller a9 by switch board 1 control operation and spray; After this sheet material openpore moves to drying lamp a10 by switch board 1 control operation and carries out putty and solidify; The coating roller b13 that moves to by switch board 1 control operation of sheet material openpore carries out the second plane paint spraying then again, and the drying lamp b14 that last sheet material openpore moves to switch board 1 control operation carries out paint curing, realizes that the second plane roller coating of sheet material openpore is produced.
Through the production line of this embodiment, can sheet materials such as door, door pocket, door pocket line and wall corner line be produced in very short time, improved production efficiency, dwindled area of mill site simultaneously, reduced the use cost of enterprise significantly.
Referring to accompanying drawing 2, i.e. the second embodiment of the present invention, second embodiment is on the first embodiment basis, the track running direction along transport 2 between drying lamp a10 and the side coating roller c11 is provided with
Automatic turnover machine a20, this automatic turnover machine 20 is used for sheet material is carried out turn-over.
Plane sander b 21, this plane sander b 21 is used for another plane sand milling of sheet material smooth.
Dust removal machine b22, this dust removal machine b22 are used to sweep clean sheet material and are sanded the dust on the face.
Coating roller d23, this coating roller d23 are used for another plane spraying putty of sheet material;
Drying lamp d24, this drying lamp d24 are used for putty on another plane of sheet material is cured.
Or/and the discharge end of drying lamp b14 is provided with automatic turnover machine c29 along the track running direction of transport 2, this automatic turnover machine c29 is used for sheet material is carried out turn-over.
Coating roller f30, this coating roller f30 is used for the sheet material another side is carried out spray paint.
Drying lamp f31, this drying lamp f31 is used for the paint on the sheet material another side is cured.
Through the production line of this embodiment, can need not change under the situation of 1 pair of each machine control sequence of switch board, the sheet material at needs spraying and roller coating four sides has been realized producing fully automatically, for example the fully-automatic production of door has further improved operating efficiency.Certainly, in this embodiment, can make one's options to the roller coating between putty or the paint as required, through the corresponding adjustment of production built-in unit and the control of 1 pair of equipment of switch board are realized the demand that specifically sprays.
Referring to accompanying drawing 3, i.e. the third embodiment of the present invention, the 3rd embodiment is on the first embodiment basis, the track running direction along transport 2 between drying lamp a10 and the side coating roller c11 is provided with
Side coating roller e15, said side coating roller e15 is installed in the orbit left side of transport 2, and this side coating roller e15 is used for the left surface roller coating glue to sheet material;
Side coating roller f16, said side coating roller f16 are installed in orbit the right of transport 2, and this side coating roller f16 is used for the right flank roller coating glue to sheet material;
Said side coating roller e15 and side coating roller f16 arranged in dislocation are at track the right and left of transport 2;
Coating roller c17, this coating roller c17 are used for the plane roller coating glue to sheet material.
Paster workbench a18, this paster workbench a18 is used for two sides and the plane paster to sheet material.
Drying lamp c19, this drying lamp c19 are used for carrying out absorbent drying behind the paster on the sheet material.
When needs carry out paster to sheet material; Sheet material is behind spraying and roller coating putty; Getting into drying lamp a10 again carries out after putty solidifies; Side coating roller e15, side coating roller f16, coating roller c17 that sheet material moves to by switch board 1 control operation successively carry out side roller coating glue and first plane spraying glue, and the paster workbench a18 that moves to then by switch board 1 control operation carries out paster, and the drying lamp c19 that the sheet material after paster finishes moves to by switch board 1 control operation carries out absorbent drying; Accomplish three pasters, after this side coating roller c11 that moves to by switch board 1 control operation of sheet material carries out left surface roller coating paint.
When needs during to sheet material openpore another side paster; Sheet material carries out after putty solidifies going into drying lamp a10; The coating roller c17 that sheet material moves to by switch board 1 control operation carries out second plane spraying glue; This moment, switch board 1 control side coating roller e15 and side coating roller f16 were out of service, and the paster workbench a18 that moves to then by switch board 1 control operation carries out paster, and the drying lamp c19 that the sheet material after paster finishes moves to by switch board 1 control operation carries out absorbent drying; Accomplish the second plane paster, after this side coating roller c11 that moves to by switch board 1 control operation of sheet material carries out left surface roller coating paint.
Through the production line of this embodiment, needing to have realized the rotation production of the sheet material of paster process requirements.
Referring to accompanying drawing 4, i.e. the fourth embodiment of the present invention, the 4th embodiment is on the 3rd embodiment basis, the track running direction along transport 2 between drying lamp a10 and the side coating roller e15 is provided with
Automatic turnover machine a20, this automatic turnover machine 20 is used for sheet material is carried out turn-over.
Dust removal machine b22, this dust removal machine b22 are used to sweep clean sheet material and are sanded the dust on the face.
Coating roller d23, this coating roller d23 are used for another plane spraying putty of sheet material.
Drying lamp d24, this drying lamp d24 are used for putty on another plane of sheet material is cured.
Or/and the track running direction along transport 2 is provided with between drying lamp c19 and the side coating roller c11
Automatic turnover machine b25, this automatic turnover machine b25 is used for sheet material is carried out turn-over;
Coating roller e26, this coating roller e26 is used for the sheet material another side is sprayed glue; Paster workbench b27, this paster workbench b27 is used for the another side paster to sheet material;
Drying lamp e28, this drying lamp e28 are used for carrying out absorbent drying behind the paster on the sheet material another side.
Or/and the discharge end of drying lamp b14 is provided with along the track running direction of transport 2
Automatic turnover machine c29, this automatic turnover machine c29 is used for sheet material is carried out turn-over; Coating roller f30, this coating roller f30 is used for the sheet material another side is carried out spray paint;
Drying lamp f31, this drying lamp f31 is used for the paint on the sheet material another side is cured.
Through the production line of this embodiment, needing to have realized the sheet material at spraying and roller coating four sides to realize the fully-automatic production of producing fully automatically and needing paster process requirements sheet material, for example the fully-automatic production of door has improved operating efficiency.
For reaching the paint stability requirement of commercially available plate product surface, among above-mentioned all embodiment: the tail end at production line is provided with the slow curing room 32 that links to each other with the track ends of transport.
Among above-mentioned all embodiment, said transport 2 employing commercially available prod, it comprises motor, and track is provided with cylinder in orbit, and cylinder is connected with motor output shaft through sprocket wheel.Said plane sander a3 peace facing sand ray machine b21 is the commercially available prod of same model, and its model is MM5123B.Said side sand mill a4 and side sand mill b5 are the commercially available prod of same model, and its model is SBJ-1S1W1X.Said dust removal machine a and dust removal machine b are the commercially available prod of same model, and its model is YTF9213.Said coating roller a9, coating roller b13, coating roller c17, coating roller d23, coating roller e26 and coating roller f30 adopt the commercially available prod; Its model is divided into YT9213-B and YT9213B; Wherein YT9213-B is used for putty and glue roller coating; YT9213B is used to paint roller coating, and paint also can adopt flow coating machine, and the flow coating machine model of employing is MH7313.Said drying lamp a10, drying lamp b14, drying lamp c19, drying lamp d24, drying lamp e28 and drying lamp f31 are the commercially available prod; Being used for putty curing employing model is the ultraviolet lamp of YT9613-6; It is the infrared lamp of YTH92B that paster adopts model with paint; Certainly, drying lamp also can change commercially available drying box into.Said automatic turnover machine 20a and automatic turnover machine 25b are the commercially available prod of same model, and its model is YHB3312.Said paster workbench a18 and paster workbench b27 can directly be served as by the orbit on the production line, perhaps adopt the commercially available prod of same model.Said side coating roller a7, said side coating roller b8, said side coating roller c11, said side coating roller d12, said side coating roller e15 and said side coating roller f16 are same structure, are employed in and repack the side coating roller of structure on the sand mill basis, commercially available side into.
For reaching the flexible production of same production line to all non-tenders; The said side of above-mentioned all embodiment coating roller comprises housing 33; Feed belt 34 by the driven by motor operation; Feed belt 34 is installed in the housing 33, is arranged on the sheet material pinch roller 35 of feed belt 34 tops, and sheet material pinch roller 35 is fixed on housing 33 inwalls; Wherein
Be fixed with roller bearing mounting blocks 36 with feed belt 34 1 side adjacent;
In roller bearing mounting blocks 36 adjacent feed belt 34 1 sides, promptly the installed in front of roller bearing mounting blocks 36 has pair sheet material side to carry out the roller bearing 37 of roller coating;
On the housing 33 on roller bearing mounting blocks 36 right sides, be fixed with rotating shaft 41; Rotating shaft 41 is connected with contiguous block 43 through bearing 42; The inner ring of bearing 42 is enclosed within outside the bearing 42, and the outer ring of bearing 42 and contiguous block 43 are fixing, and contiguous block 43 is fixed on the right side wall of roller bearing mounting blocks 36;
On the housing 33 in roller bearing mounting blocks 36 left sides, be fixed with limited block 44, be fixed with connecting rod 45 on the limited block 44, connecting rod 45 and contiguous block 43 are connected 46 through back-moving spring; The roller coating material when flowing into roller bearing 37 places, roller bearing 37 rotations, drive the roller coating material along the centrifugal roller coating of roller bearing 37 tangential directions in the sheet material side.
In this roller coating process, because the front side of sheet material extruding roller bearing mounting blocks 36, roller bearing mounting blocks 36 just rotates along rotating shaft 41 and realizes flexible production, after the sheet material completion of processing, under limited block 44, connecting rod 45 and back-moving spring 46 effects, resets.
For reaching the purpose that cuts down the consumption of energy; The bottom that is positioned at roller bearing mounting blocks 36 between said roller bearing 37 of above-mentioned side coating roller and the feed belt 34 has roller coating material collection groove 47; Below roller coating material cavity 39, be provided with roller coating material collection chamber 48; Roller coating material collection groove 47 is higher than roller coating material collection chamber 48, is communicated with through through hole 49 between roller coating material collection groove 47 and the roller coating material collection chamber 48.When materials such as putty or paint along the centrifugal roller coating of roller bearing 37 tangential directions behind sheet material 54 sides; Materials such as unnecessary putty or paint flow in the roller coating material collection groove 47; Materials such as putty in the inflow roller coating material collection groove 47 or paint via through holes 49 again flow in the roller coating material collection chambeies 48, for future use.
For reaching the thickness of effective control spraying material; Above-mentioned side coating roller is provided with the semiaxis 53 that is used to control the roller coating mass flow in the roller bearing mounting blocks 36 of opening 40 positions; Semiaxis 53 is connected in the roller bearing mounting blocks 36 through bearing, and the top of semiaxis 53 is equipped with the handle 50 of control semiaxis 53 rotations.Drive semiaxis 53 rotations through pulling handle 50, make to exchange between arcwall face and the planar end surface of semiaxis 53 and realize the unlatching of opening 40 or close, and the size of regulating opening 40.
Above-mentioned side coating roller is to reach the stability that is in operation to Material control: said handle 50 both sides are provided with the hold-down screw 51 of fixed handle 50, and hold-down screw 51 is arranged on the holder 52 that is fixed on the roller bearing mounting blocks 36.Fix through 51 pairs of handles 50 of hold-down screw, guarantee stability, make sheet material 54 sides institute's roller coating putty or the paint thickness is even Material control.
In sum, this architecture has improved production efficiency, has dwindled the working shop of enterprise floor space, reduced the business manpower cost and has reduced the enterprise production cost; Realized flexible production simultaneously, further reduced the production cost of enterprise non-tender sheet material.
Claims (9)
1. sheet material paint line; It is characterized in that: comprise switch board (1) with PLC control strip; Transport (2), plane sander, side sand mill, dust removal machine, coating roller, side coating roller and drying lamp by switch board (1) control; Said transport (2) provides the conveying orbit to sheet material, and sheet material moves on the cylinder of transport (2); The cylinder at the sheet material feed end place of side sand mill and side coating roller tilts to be installed on the track of transport (2), makes side that sheet material need process automatically near side sand mill or side coating roller;
Wherein the track running direction along transport (2) is provided with
Plane sander a (3), this plane sander a (3) are used for a plane sand milling of sheet material smooth;
Side sand mill a (4), said side sand mill a (4) is installed in the orbit left side of transport (2), and this side sand mill a (4) is used for the left surface sand milling of sheet material smooth;
Side sand mill b (5), said side sand mill b (5) are installed in orbit the right of transport (2), and this side sand mill b (5) is used for the right flank sand milling of sheet material smooth;
Said side sand mill a (4) and side sand mill b (5) arranged in dislocation track the right and left at transport (2);
Dust removal machine a (6), this dust removal machine a (6) are used to sweep clean sheet material and are sanded the dust on the face;
Side coating roller a (7), said side coating roller a (7) is installed in the orbit left side of transport (2), and this side coating roller a (7) is used for the left surface roller coating putty to sheet material;
Side coating roller b (8), said side coating roller b (8) are installed in orbit the right of transport (2), and this side coating roller b (8) is used for the right flank roller coating putty to sheet material;
Said side coating roller a (7) and side coating roller b (8) arranged in dislocation track the right and left at transport (2);
Coating roller a (9), this coating roller a (9) are used for the plane roller coating putty to sheet material;
Drying lamp a (10), this drying lamp a (10) is used for the putty on the sheet material is cured;
Side coating roller c (11), said side coating roller c (11) is installed in the orbit left side of transport c (11), and this side coating roller c (11) is used for the left surface roller coating paint to sheet material;
Side coating roller d (12), said side coating roller d (12) are installed in orbit the right of transport (2), and this side coating roller d (12) is used for the right flank roller coating paint to sheet material;
Said side coating roller c (11) and side coating roller d (12) arranged in dislocation track the right and left at transport (2);
Coating roller b (13), this coating roller b (13) are used for the plane roller coating paint to sheet material;
Drying lamp b (14), this drying lamp b (14) is used for the paint on the sheet material is cured;
When needs carry out roller coating production to sheet material; Switch board (1) control transport (2) operation; The sheet material openpore is placed on the cylinder of transport (2); The sheet material openpore moves on the orbit of transport (2); Plane sander a (3), side sand mill a (4), side sand mill b (5) that the sheet material openpore moves to by switch board (1) control operation successively carry out first plane and two sides frosted; The dust removal machine a (6) that the sheet material openpore moves to by switch board (1) control operation then carries out dedusting; Side coating roller a (7), side coating roller b (8), coating roller a (9) that the sheet material openpore moves to by switch board (1) control operation more successively carry out first plane and two sides putty roller coating and spraying; After this sheet material openpore moves to drying lamp a (10) by switch board (1) control operation and carries out putty and solidify; The sheet material openpore moves to the side coating roller c (11), side coating roller d (12), the coating roller b (13) that are moved by switch board (1) control successively and paints roller coating and spraying then again, and the drying lamp b (14) that last sheet material openpore moves to switch board (1) control operation carries out paint curing, realizes three roller coating productions of sheet material openpore;
When needs are produced the roller coating of sheet material openpore another side; Switch board (1) control transport (2) operation; Sheet material openpore after the above-mentioned three faces roller coating production is placed on the cylinder of transport (2); This sheet material openpore moves on the orbit of transport (2); The plane sander a (3) that the sheet material openpore at first moves to by switch board (1) control operation carries out the second plane frosted; Side sand mill a (4) and side sand mill b (5) are out of service in switch board this moment (1) control, and the dust removal machine a (6) that moves to by switch board (1) control operation of sheet material openpore carries out dedusting then, and the sheet material openpore reruns and carries out the second plane putty to the coating roller a (9) by switch board (1) control operation and spray; After this sheet material openpore moves to drying lamp a (10) by switch board (1) control operation and carries out putty and solidify; The coating roller b (13) that moves to by switch board (1) control operation of sheet material openpore carries out the second plane paint spraying then again, and the drying lamp b (14) that last sheet material openpore moves to switch board (1) control operation carries out paint curing, realizes that the second plane roller coating of sheet material openpore is produced.
2. sheet material paint line according to claim 1 is characterized in that: the track running direction along transport (2) between said drying lamp a (10) and the side coating roller c (11) is provided with
Side coating roller e (15), said side coating roller e (15) is installed in the orbit left side of transport (2), and this side coating roller e (15) is used for the left surface roller coating glue to sheet material;
Side coating roller f (16), said side coating roller f (16) are installed in orbit the right of transport (2), and this side coating roller f (16) is used for the right flank roller coating glue to sheet material;
Said side coating roller e (15) and side coating roller f (16) arranged in dislocation track the right and left at transport (2);
Coating roller c (17), this coating roller c (17) are used for the plane roller coating glue to sheet material;
Paster workbench a (18), this paster workbench a (18) are used for the two sides of sheet material and plane paster;
Drying lamp c (19), this drying lamp c (19) are used for carrying out absorbent drying behind the paster on the sheet material;
When needs carry out paster to sheet material; Sheet material is behind spraying and roller coating putty; Getting into drying lamp a (10) again carries out after putty solidifies; Side coating roller e (15), side coating roller f (16), coating roller c (17) that sheet material moves to by switch board (1) control operation successively carry out side roller coating glue and first plane spraying glue; The paster workbench a (18) that moves to then by switch board (1) control operation carries out paster; The drying lamp c (19) that sheet material after paster finishes moves to by switch board (1) control operation carries out absorbent drying, accomplishes three pasters, and after this sheet material moves to side coating roller c (11) by switch board (1) control operation and carries out the left surface roller coating and paint;
When needs during to sheet material openpore another side paster; Sheet material carries out after putty solidifies going into drying lamp a (10); The coating roller c (17) that sheet material moves to by switch board (1) control operation carries out second plane spraying glue; Switch board this moment (1) control side coating roller e (15) and side coating roller f (16) are out of service; The paster workbench a (18) that moves to then by switch board (1) control operation carries out paster; The drying lamp c (19) that sheet material after paster finishes moves to by switch board (1) control operation carries out absorbent drying, accomplishes the second plane paster, and after this side coating roller c (11) that moves to by switch board (1) control operation of sheet material carries out left surface roller coating paint.
3. sheet material paint line according to claim 2 is characterized in that: the track running direction along transport (2) between said drying lamp a (10) and the side coating roller e (15) is provided with
Automatic turnover machine a (20), this automatic turnover machine (20) is used for sheet material is carried out turn-over;
Plane sander b (21), this plane sander b (21) are used for another plane sand milling of sheet material smooth;
Dust removal machine b (22), this dust removal machine b (22) are used to sweep clean sheet material and are sanded the dust on the face;
Coating roller d (23), this coating roller d (23) are used for another plane spraying putty of sheet material;
Drying lamp d (24), this drying lamp d (24) are used for putty on another plane of sheet material is cured;
Or/and the track running direction along transport (2) is provided with between drying lamp c (19) and the side coating roller c (11)
Automatic turnover machine b (25), this automatic turnover machine b (25) is used for sheet material is carried out turn-over;
Coating roller e (26), this coating roller e (26) is used for the sheet material another side is sprayed glue;
Paster workbench b (27), this paster workbench b (27) is used for the another side paster to sheet material;
Drying lamp e (28), this drying lamp e (28) are used for carrying out absorbent drying behind the paster on the sheet material another side;
Or/and the discharge end of drying lamp b (14) is provided with along the track running direction of transport (2)
Automatic turnover machine c (29), this automatic turnover machine c (29) is used for sheet material is carried out turn-over;
Coating roller f (30), this coating roller f (30) is used for the sheet material another side is carried out spray paint;
Drying lamp f (31), this drying lamp f (31) is used for the paint on the sheet material another side is cured.
4. sheet material paint line according to claim 1 is characterized in that: the track running direction along transport (2) between said drying lamp a (10) and the side coating roller c (11) is provided with
Automatic turnover machine a (20), this automatic turnover machine (20) is used for sheet material is carried out turn-over;
Plane sander b (21), this plane sander b (21) are used for another plane sand milling of sheet material smooth;
Dust removal machine b (22), this dust removal machine b (22) are used to sweep clean sheet material and are sanded the dust on the face;
Coating roller d (23), this coating roller d (23) are used for another plane spraying putty of sheet material;
Drying lamp d (24), this drying lamp d (24) are used for putty on another plane of sheet material is cured;
Or/and the discharge end of drying lamp b (14) is provided with along the track running direction of transport (2)
Automatic turnover machine c (29), this automatic turnover machine c (29) is used for sheet material is carried out turn-over;
Coating roller f (30), this coating roller f (30) is used for the sheet material another side is carried out spray paint;
Drying lamp f (31), this drying lamp f (31) is used for the paint on the sheet material another side is cured.
5. according to the described sheet material paint line of claim 1～4, it is characterized in that: the tail end at production line is provided with the slow curing room (32) that links to each other with the track ends of transport.
6. sheet material paint line according to claim 1; It is characterized in that: said side coating roller comprises housing (33); Feed belt (34) by the driven by motor operation; Feed belt (34) is installed in the housing (33), is arranged on the sheet material pinch roller (35) of feed belt (34) top, and sheet material pinch roller (35) is fixed on housing (33) inwall; Wherein
Be fixed with roller bearing mounting blocks (36) with feed belt (34) one side adjacent;
In adjacent feed belt (34) one sides of roller bearing mounting blocks (36), promptly the installed in front of roller bearing mounting blocks (36) has pair sheet material side to carry out the roller bearing (37) of roller coating;
Roller bearing (37) is through being fixed on another motor (38) rotation in the housing (33); Rear side at roller bearing mounting blocks (36) is equipped with roller coating material cavity (39), and the roller coating material in the roller coating material cavity (39) flows to roller bearing (37) through the opening (40) that is opened in the roller bearing mounting blocks (36);
On the housing (33) on roller bearing mounting blocks (36) right side, be fixed with rotating shaft (41); Rotating shaft (41) is connected with contiguous block (43) through bearing (42); The inner ring of bearing (42) is enclosed within outside the bearing (42); The outer ring of bearing (42) and contiguous block (43) are fixing, and contiguous block (43) is fixed on the right side wall of roller bearing mounting blocks (36);
On the housing (33) in roller bearing mounting blocks (36) left side, be fixed with limited block (44), be fixed with connecting rod (45) on the limited block (44), connecting rod (45) is connected (46) with contiguous block (43) through back-moving spring;
The roller coating material is flowing into roller bearing (37) when locating, roller bearing (37) rotation, drive the roller coating material along the centrifugal roller coating of roller bearing (37) tangential direction in the sheet material side;
In this roller coating process; Because the front side of sheet material extruding roller bearing mounting blocks (36); Roller bearing mounting blocks (36) just rotates along rotating shaft (41) and realizes flexible production, after the sheet material completion of processing, under limited block (44), connecting rod (45) and back-moving spring (46) effect, resets.
7. sheet material paint line according to claim 6; It is characterized in that: the bottom that is positioned at roller bearing mounting blocks (36) between said roller bearing (37) and the feed belt (34) has roller coating material collection groove (47); Be provided with roller coating material collection chamber (48) in the below of roller coating material cavity (39); Roller coating material collection groove (47) is higher than roller coating material collection chamber (48), is communicated with through through hole (49) between roller coating material collection groove (47) and the roller coating material collection chamber (48).
8. according to claim 6 or 7 described sheet material paint line; It is characterized in that: in the roller bearing mounting blocks (36) of opening (40) position, be provided with the semiaxis (53) that is used to control the roller coating mass flow; Semiaxis (53) is connected in the roller bearing mounting blocks (36) through bearing, and the top of semiaxis (53) is equipped with the handle (50) of control semiaxis (53) rotation.
9. sheet material paint line according to claim 8; It is characterized in that: said handle (50) both sides are provided with the hold-down screw (51) of fixed handle (50), and hold-down screw (51) is arranged on the holder (52) that is fixed on the roller bearing mounting blocks (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210188072.4A CN102672778B (en) | 2012-06-08 | 2012-06-08 | Panel coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210188072.4A CN102672778B (en) | 2012-06-08 | 2012-06-08 | Panel coating production line |
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| Publication Number | Publication Date |
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| CN102672778A true CN102672778A (en) | 2012-09-19 |
| CN102672778B CN102672778B (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210188072.4A Active CN102672778B (en) | 2012-06-08 | 2012-06-08 | Panel coating production line |
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| CN (1) | CN102672778B (en) |
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| CN103639095A (en) * | 2013-12-24 | 2014-03-19 | 志圣科技（广州）有限公司 | Automatic coating machine for shoe industry and automatic coating production line |
| CN105944919A (en) * | 2016-07-07 | 2016-09-21 | 佛山市顺德区普瑞特机械制造有限公司 | Coating production line device for highlight curtain painting technology for cabinet decorative plate |
| CN105946064A (en) * | 2016-07-07 | 2016-09-21 | 福建和其昌竹业股份有限公司 | Full-automatic sawing, milling and edge sealing production line of all-bamboo board or bamboo-wood composite board |
| CN106079009A (en) * | 2016-08-04 | 2016-11-09 | 陆德华 | A kind of sizing color spray case being applicable to ash straw mat and its implementation |
| CN106181715A (en) * | 2016-08-29 | 2016-12-07 | 美克国际家私（天津）制造有限公司 | A kind of plate facing sand light automatic assembly line and control method |
| CN107584286A (en) * | 2017-11-01 | 2018-01-16 | 苏州普莱特环保新材料有限公司 | Combined production line |
| CN107649341A (en) * | 2017-11-01 | 2018-02-02 | 苏州普莱特环保新材料有限公司 | Combined production line |
| CN107717482A (en) * | 2017-11-01 | 2018-02-23 | 苏州普莱特环保新材料有限公司 | Combined production line |
| CN107774521A (en) * | 2016-08-24 | 2018-03-09 | 江苏辛巴地板有限公司 | A kind of paint production system |
| CN108031627A (en) * | 2017-12-29 | 2018-05-15 | 广州珠江恺撒堡钢琴有限公司 | A kind of casing of piano UV roll surfaces-roller side integral method |
| CN109203129A (en) * | 2018-09-17 | 2019-01-15 | 桃江县福森木业有限公司 | A kind of auxiliary device of solid wood board veneer |
| CN109821691A (en) * | 2018-12-25 | 2019-05-31 | 山东艾弗森特智能设备制造有限公司 | Steel construction intelligence spray-painting production line |
| CN111673601A (en) * | 2020-04-26 | 2020-09-18 | 苏州锦正机械有限公司 | Full-automatic wire drawing production line |
| WO2022016737A1 (en) * | 2020-07-23 | 2022-01-27 | 上海裕洪环保科技有限公司 | Section grinding and post-grinding treatment device for plate or sheet |
| CN115155934A (en) * | 2022-08-09 | 2022-10-11 | 瓦城柚木(广东)家居科技有限公司 | Automatic wood wax oil coating equipment for furniture board |
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| CN109821691A (en) * | 2018-12-25 | 2019-05-31 | 山东艾弗森特智能设备制造有限公司 | Steel construction intelligence spray-painting production line |
| CN111673601A (en) * | 2020-04-26 | 2020-09-18 | 苏州锦正机械有限公司 | Full-automatic wire drawing production line |
| WO2022016737A1 (en) * | 2020-07-23 | 2022-01-27 | 上海裕洪环保科技有限公司 | Section grinding and post-grinding treatment device for plate or sheet |
| CN115155934A (en) * | 2022-08-09 | 2022-10-11 | 瓦城柚木(广东)家居科技有限公司 | Automatic wood wax oil coating equipment for furniture board |
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