CN102658958A - Method and equipment for automatically feeding badminton feathers - Google Patents
Method and equipment for automatically feeding badminton feathers Download PDFInfo
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- CN102658958A CN102658958A CN2012101386645A CN201210138664A CN102658958A CN 102658958 A CN102658958 A CN 102658958A CN 2012101386645 A CN2012101386645 A CN 2012101386645A CN 201210138664 A CN201210138664 A CN 201210138664A CN 102658958 A CN102658958 A CN 102658958A
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 210000003746 feather Anatomy 0.000 title abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000009527 percussion Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000005571 horizontal transmission Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 230000004069 differentiation Effects 0.000 claims description 3
- 208000004141 microcephaly Diseases 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 2
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- 230000033228 biological regulation Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
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- 230000005465 channeling Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
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Abstract
The invention discloses a method and equipment for automatically feeding badminton feathers. The feathers are sorted, kept in the same direction and turned in the vibrating conveying process under the combined action of a vibrator, a guide channel, a large and small head distinguishing mechanism and a conveying channel, and the conveyed feathers meet the requirements of the same direction and consistent bending angles by combining the recheck control of a subsequent detection mechanism. The whole feather feeding process is automatically finished, conveying efficiency is high, conveying quality is stable and reliable, and the subsequent feather inserting process can be continuously performed for 24 hours; and the corresponding production equipment is small in size, low in maintenance and production cost, high in loading speed and completely suitable to be matched with the conventional badminton production equipment.
Description
Technical field
The present invention relates to the workprint automatic feeding method in a kind of shuttlecock manufacturing process, and with the matching used Fabricating machinery of the method.
Background technology
In athletics sports, badminton is one and popularizes wide, mass foundation good sports sports events.This project to place, environment and player require lower, applied widely, adaptive capacity is strong, is fit to most of crowds and tempers use, therefore, receives having deep love for and liking of broad masses.
Necessity as badminton---shuttlecock is the consumable store of this motion, and annual consumption is huge.Shuttlecock mainly is by bulb and 16 feather cooperation bindings and is bonded that the manufacture craft flow process roughly is divided into the choosing hair, makes bulb, plants several big links such as hair, injecting glue, binding, plastic roll, test.Wherein, the choosing hair has occupied more than 50% of whole shuttlecock production work amount.In process of production, because feather is to take from bird, be natural giving birth to; Every feather certainly exists different profiles, weight, so, though shuttlecock production has decades historical; But choosing hair and feeding process are main with craft still, with the mode of people's manual manipulation each root workprint are placed on the shuttlecock production facilities one by one, can't realize all that so far workprint selects materials and feeding automatically; The work efficiency and the tooling cost of shuttlecock have been influenced greatly; Time-consuming, effort, and cause industrial accident easily, it is healthy to influence laborer.And the unification that feather is selected materials and stable is the guarantee of shuttlecock crudy, and it not only directly influences the effect that impacts of shuttlecock, more can remote effect to this motion carry out and universal.So, develop a kind of pinaculum of badminton automatic feeding method and equipment, enhance productivity and the quality of production in the time of the liberation labour power, just become the task of top priority of shuttlecock processing enterprise.
Summary of the invention
In view of the foregoing, the present invention aims to provide a kind of method and apparatus of realizing the pinaculum of badminton automatic feeding, to improve workprint feeding process, guarantees the feeding quality, realize shuttlecock efficiently, fast, automated production cheaply.
The present invention realizes through following technical scheme:
A kind of pinaculum of badminton automatic feeding method, concrete steps comprise:
Step 1: workprint is poured in the vibrating disc of electromagnetic vibrator.
Step 2: utilize electromagentic resonance (EMR) and vibrating disc edge spiral lifting lead passage from inside to outside, make that workprint forms upwards, orderly motion forward in vibration processes.
Step 3: the oblong openings on the dividing plate that diagonally distributes through the guiding channel end is carried out large and small head screening to workprint; Dividing plate is along the direction of transfer of guiding channel; The V-arrangement of microcephaly after preceding workprint gets into opening smoothly transmits in the passage, and major part falls back to continuation vibration in the vibrating disc automatically at preceding workprint.
Step 4: the workprint that gets into V-arrangement transmission passage forwards in vibration, and V-arrangement transmits passage and distributes in the form of a ring, and bending direction and ring-type transmission passage curve the inconsistent workprint of direction upset automatically takes place in vibration.
Step 5: curve the consistent workprint of direction towards consistent, bending direction and ring-type V-arrangement transmission passage and be admitted to connecting gear and carry out horizontal transmission, utilize photoelectric sensor that the workprint position is responded to, and workprint is carried out corresponding collection take pictures.
Step 6: through graphical analysis; Identification workprint pros and cons, just touch the pillow, parameters such as overlapping, quantity, speed, utilize pressurized air that the nonconformity workprint is blown into vibration again in the blanking port, qualified workprint is then sent into down the road manufacturing procedure; So far, the workprint automatic feeding is accomplished.
A kind of pinaculum of badminton automatic feeder equipment comprises percussion mechanism, guide, connecting gear, testing agency and controller.Percussion mechanism comprises vibrating disc and electromagnetic shaker, and vibrating disc is installed in the electromagnetic shaker top; Guide is around shape and is distributed on the edge of vibrating disc; Guide comprises the guiding channel and transmission passage that is interconnected; And be distributed in guiding channel and transmit the pipe reducer differentiation mechanism between the passage; Guiding channel is connected the inboard at vibrating disc edge, and guiding channel is a spiral uprising shape, and guiding channel extends to the vibrating disc top by the vibrating disc bottom; Transmit passage in the form of a ring, transmit the passage horizontal circle and be connected the outside at vibrating disc edge, the shape of cross section that transmits passage is a V-arrangement; Pipe reducer is distinguished mechanism and is diagonally distributed at the terminal dividing plate of guiding channel for one or more, more than one dividing plate space, and dividing plate is along the direction of transfer of guiding channel, and dividing plate is provided with oblong openings; Connecting gear is banded horizontal transmission, connecting gear and transmission channel connection; Said testing agency comprises inductor, camera and the compressed-air atomizer that is linked in sequence on connecting gear, and the blanking bag that be positioned at connecting gear opposite side relative with compressed-air atomizer, compressed-air atomizer and extraneous compressed air communication; Controller respectively with inductor, camera, compressed-air atomizer, electromagnetic shaker and connecting gear signal communication.
The also corresponding baffle plate that is provided with of said one or more membrane backside, baffle plate and reservation certain spacing corresponding with the oblong openings on the dividing plate; Along the direction of workprint walking, leave the workprint outlet between baffle plate mouth and the oblong openings, the sealing of baffle plate input end is connected on the oblong openings.
Said inductor is a photoelectric sensor.
Said electromagnetic shaker is an electromagnetic vibrator.
Pinaculum of badminton automatic feeding method of the present invention and equipment; The synergy of adopting electromagnetic shaker and guiding channel, pipe reducer to distinguish mechanism, transmit passage; Make workprint in the vibration transport process, accomplish ordering, in the same way, switching process; Reinspection control in conjunction with late detection mechanism makes the workprint of seeing off reach the requirement that direction is identical, angle of bend is consistent.Whole process is accomplished automatically, has stopped industrial accident, has overcome manual screening, the drawback of inefficiency when putting workprint; Transmission efficiency is significantly improved; Delivery quality is stable, reliable, and follow-up production efficiency of planting mao operation improves more than 10 times, and has realized uninterrupted duty in 24 hours.And the corresponding production equipment volume is little, simple in structure, maintenance cost is low, and material loading speed is fast, and productive costs obviously reduces, and is fit to and the supporting use of existing shuttlecock production facilities fully.
Description of drawings
Fig. 1 is the structural representation of pinaculum of badminton automatic feeder equipment according to the invention;
Fig. 2 is the package assembly scheme drawing of percussion mechanism according to the invention and guide.
The specific embodiment
Central idea of the present invention is: through the vibration of electromagnetic vibrator; And the controlled transmission of guide; Accomplish automatic upset and the direction regulation and control of workprint in transport process; Make the workprint of finally seeing off form sequence consensus, the consistent orderly workprint of bending direction, for automatic processing, the production of follow-up shuttlecock are provided convenience.
Below in conjunction with accompanying drawing 1, Fig. 2 the present invention is done further description:
A kind of pinaculum of badminton automatic feeder equipment of the present invention comprises percussion mechanism, guide, connecting gear 10, testing agency and controller 13.Wherein, Guide is connected on the percussion mechanism; Percussion mechanism is responsible for workprint is produced electric and magnetic oscillation, and through guide to workprint vibrate in the transmission in the same way, regulation and control in order, connecting gear 10 is responsible for the workprints that guide regulation and control, arrangement are accomplished are carried out horizontal transmission; And after testing agency's check, finally realize the automatic transmission of workprint to next procedure.During this time, controller 13 is controlled and is managed the action of each mechanism as the control maincenter of entire equipment, each the system coordination work of assurance equipment.
Above-mentioned each mechanism's concrete structure is:
Percussion mechanism comprises vibrating disc 2 and electromagnetic vibrator 1, and vibrating disc 2 is installed in electromagnetic vibrator 1 top.Vibrating disc 2 be shaped as a tubular, its size is according to process velocity and quantity and decide, the vibrating disc 2 that has the degree of depth is beneficial to and holds more workprint, also is convenient to workprint free vibration in tube.Electromagnetic vibrator 1 adopts the electric and magnetic oscillation principle to drive vibrating disc 2 resonance, and its oscillation frequency can be set through the self structure of electromagnetic vibrator 1 and regulate.
Guide is the edge that is distributed in vibrating disc 2 around shape, guide with vibrating disc 2 in vibration to workprint channeling conduct and transmission, and accomplish workprint in the same way, arrange in order.Guide comprises the guiding channel 3 and transmission passage 4 that is interconnected, and is distributed in guiding channel 3 and transmits the pipe reducer differentiation mechanism between the passage 4.Guiding channel 3 is connected the inboard at vibrating disc edge, and guiding channel 3 extends to the vibrating disc top for spiral uprising shape and by the vibrating disc bottom, thereby in resonance, accomplishes workprint by the process that gets into guiding channel 3 in the vibrating disc 2.It is a plurality of diagonally distributing at the dividing plate 5 of guiding channel 3 ends that pipe reducer is distinguished mechanism; Also arrange along the direction of transfer of guiding channel 3 in order a plurality of dividing plates 5 spaces; Dividing plate 5 is positioned at vibrating disc 2 tops and inboard near the edge of vibrating disc 2; Dividing plate 5 is provided with oblong openings 6, and the outside correspondence of oblong openings 6 is provided with baffle plate 7, and baffle plate 7 is used to stop the workprint that passes oblong openings 6; Leave certain spacing between the oblong openings 6 on baffle plate 7 and the dividing plate 5, the width of spacing is being as the criterion through the workprint of horizontal positioned.Wherein, Along the direction of workprint walking, leave the workprint outlet between the mouth of baffle plate 7 and the oblong openings 6, opposite side; The input end of baffle plate 7 then seals and is connected on the oblong openings 6; Thereby the workprint that has guaranteed 5 outputs of a plurality of dividing plates can forward in order, simultaneously, can prevent that also the workprint of seeing off in other baffle plate of arrangement in parallel from entering between adjacent screen and the corresponding oblong openings once more.Transmitting passage 4 is connected in the workprint outlet between baffle plate 7 and the oblong openings 6; Transmission passage 4 is positioned at the outside of dividing plate 5 and oblong openings 6; For making workprint in transmission, form unidirectional upset; The shape of cross section that transmits passage 4 has been designed to V-arrangement, and V-arrangement transmits passage 4 horizontal circle and be connected the outside, edge of vibrating disc 2 in the form of a ring.Consequently: in vibration processes, workprint constantly is sent to the transmission passage 4 of vibrating disc 2 outers through guiding channel 3 in vibrating disc 2, in the process of accomplishing the direction regulation and control, has realized seeing off automatically of workprint.
Connecting gear 10 is communicated with transmission passage 4, and connecting gear 10 is banded horizontal transmission, and it mainly comprises motor, horizontal conveying belt, transmission support etc., and workprint is placed on the horizontal conveying belt, and connecting gear 10 is responsible for regulating and control the external horizontal transmissions of workprint of completion.
Testing agency comprises photoelectric sensor 8, camera 9 and the compressed-air atomizer 11 that is linked in sequence on connecting gear 10, and the blanking bag 12 that be positioned at connecting gear 10 opposite sides relative with compressed-air atomizer 11.Compressed-air atomizer 11 and extraneous compressed air communication, it is responsible for the nonconformity workprint is brushed, and blanking bag 12 is used for the nonconformity workprint that splendid attire is blown off, so that reclaim and utilization once more.
Controller 13 respectively with photoelectric sensor 8, camera 9, compressed-air atomizer 11, electromagnetic vibrator 1 and connecting gear 10 signal communication, controller 13 is control maincenters of entire equipment, it is responsible for controlling each mechanism and parts co-ordination.
To above-mentioned concrete structure, do further detailed description in the face of a kind of pinaculum of badminton automatic feeding method according to the invention down:
At first, open photoelectric sensor 8, camera 9, electromagnetic vibrator 1 and connecting gear 10, make equipment get into mode of operation, then, workprint is poured in the vibrating disc 2 of electromagnetic vibrator 1 through controller 13 controls.
Because electromagnetic vibrator 1 adopts the electromagentic resonance (EMR) principle to drive vibrating disc 2 vibrations, so in resonance process, workprint can be drawn close to the edge of tubular vibrating disc 2 gradually.
Then, utilize electromagentic resonance (EMR) and vibrating disc 2 edges spiral lifting lead passage 3 from inside to outside, make that workprint forms upwards, orderly motion forward in vibration processes, thereby workprint has been sent to the top of vibrating disc 2 in order by the bottom of vibrating disc 2.
Then; 6 pairs of vibrations of a plurality of oblong openings workprint forward on a plurality of dividing plates 5 that diagonally distribute through the guiding channel end carries out large and small head screening; Wherein, the microcephaly can pass oblong openings 6 smoothly at preceding workprint, and is seen off by the outlet of the workprint between baffle plate 7 and the oblong openings 6; Big workprint headfirst receives the influence of feather can't pass oblong openings 6, thereby drops to again in the vibrating disc 2.
Because baffle plate 7 and oblong openings 6 are a plurality of; So; Large quantities of workprints that come through guiding channel 3 risings can be by quick shunting; And the connection mode of baffle plate 7 can effectively prevent to pass the contingent situation about getting into once more between adjacent screen and the corresponding oblong openings of workprint after the oblong openings 6, has guaranteed carrying out in order of large and small head screening of workprint and shunting transport process.
Follow again, pass little workprint headfirst after the oblong openings 6 and enter into V-arrangement and transmit passage 4 and continue vibration and advance.
Because transmitting the shape of cross section of passage 4 is V-arrangement, it all is edge-on state that workprint transmits in the passage 4 at V-arrangement, less stable; Add and transmit passage 4, receive the influence of workprint self bending direction and weight, in the vibration processes for annular distribution; Bending direction and ring-type transmit passage 4 and curve the inconsistent workprint of direction and begin automatic upset, and form with transmitting passage 4 and curve the consistent state of direction, thereby the bending direction of having accomplished in the workprint transport process is adjusted; Simultaneously, owing to transmit the outside, edge that passage 4 is positioned at vibrating disc 2, so; The workprint that is positioned at vibrating disc 2 progressively is sent to outside the vibrating disc 2, has made things convenient for the installation and the linking of follow-up equipment.
Follow again; Be fed in the horizontal conveying belt of connecting gear 10 towards consistent, the consistent workprint of bending direction; 8 pairs of workprint positions of photoelectric sensor through fixing on the connecting gear 10 are responded to; Induction information is sent in the controller 13, and 9 pairs of workprint collections of controller 13 corresponding control cameras are taken pictures.
At last, controller 13 is through analyzing image, identifies the workprint pros and cons, just touches the pillow, parameters such as overlapping, quantity, speed, guarantees that qualified workprint sees off automatically, and the workprint automatic feeding is accomplished.The nonconformity workprint then utilizes 11 pairs of workprints of compressed-air atomizer to carry out moment to brush, make the nonconformity workprint fall into correspondingly blanking port 12, utilizes once more after reclaiming again.
Whole process is carried out under the control of controller 13 fully automatically, no longer needs manual the putting of workprint one by one of carrying out, and the workprint direction of seeing off is consistent, angle of bend is identical, has effectively guaranteed follow-up efficient use of planting mao process.
Claims (5)
1. pinaculum of badminton automatic feeding method is characterized in that concrete steps comprise:
Step 1: workprint is poured in the vibrating disc of electromagnetic vibrator;
Step 2: utilize electromagentic resonance (EMR) and vibrating disc edge spiral lifting lead passage from inside to outside, make that workprint forms upwards, orderly motion forward in vibration processes;
Step 3: the oblong openings on the dividing plate that diagonally distributes through the guiding channel end is carried out large and small head screening to workprint; Dividing plate is along the direction of transfer of guiding channel; The V-arrangement of microcephaly after preceding workprint gets into opening smoothly transmits in the passage, and major part falls back to continuation vibration in the vibrating disc automatically at preceding workprint;
Step 4: the workprint that gets into V-arrangement transmission passage forwards in vibration, and V-arrangement transmits passage and distributes in the form of a ring, and bending direction and ring-type transmission passage curve the inconsistent workprint of direction upset automatically takes place in vibration;
Step 5: curve the consistent workprint of direction towards consistent, bending direction and ring-type V-arrangement transmission passage and be admitted to connecting gear and carry out horizontal transmission, utilize photoelectric sensor that the workprint position is responded to, and workprint is carried out corresponding collection take pictures;
Step 6: through graphical analysis; Identification workprint pros and cons, just touch the pillow, parameters such as overlapping, quantity, speed, utilize pressurized air that the nonconformity workprint is blown into vibration again in the blanking port, qualified workprint is then sent into down the road manufacturing procedure; So far, the workprint automatic feeding is accomplished.
2. one kind and the matching used equipment of the said method of claim 1 is characterized in that comprise percussion mechanism, guide, connecting gear, testing agency and controller, said percussion mechanism comprises vibrating disc and electromagnetic shaker, and vibrating disc is installed in the electromagnetic shaker top; Said guide is around shape and is distributed on the edge of vibrating disc; Guide comprises the guiding channel and transmission passage that is interconnected; And be distributed in guiding channel and transmit the pipe reducer differentiation mechanism between the passage; Said guiding channel is connected the inboard at vibrating disc edge, and guiding channel is a spiral uprising shape, and guiding channel extends to the vibrating disc top by the vibrating disc bottom; Said transmission passage transmits the passage horizontal circle and is connected the outside at vibrating disc edge in the form of a ring, and the shape of cross section that transmits passage is a V-arrangement; Said pipe reducer is distinguished mechanism and is diagonally distributed at the terminal dividing plate of guiding channel for one or more, more than one dividing plate space, and said dividing plate is along the direction of transfer of guiding channel, and dividing plate is provided with oblong openings; Said connecting gear is banded horizontal transmission, connecting gear and transmission channel connection; Said testing agency comprises inductor, camera and the compressed-air atomizer that is linked in sequence on connecting gear, and the blanking bag that be positioned at connecting gear opposite side relative with compressed-air atomizer, said compressed-air atomizer and extraneous compressed air communication; Said controller respectively with inductor, camera, compressed-air atomizer, electromagnetic shaker and connecting gear signal communication.
3. pinaculum of badminton automatic feeder equipment according to claim 2 is characterized in that, the also corresponding baffle plate that is provided with of said one or more membrane backside, baffle plate and reservation certain spacing corresponding with the oblong openings on the dividing plate; Along the direction of workprint walking, leave the workprint outlet between baffle plate mouth and the oblong openings, the sealing of baffle plate input end is connected on the oblong openings.
4. pinaculum of badminton automatic feeder equipment according to claim 2 is characterized in that, said inductor is a photoelectric sensor.
5. pinaculum of badminton automatic feeder equipment according to claim 2 is characterized in that, said electromagnetic shaker is an electromagnetic vibrator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210138664.5A CN102658958B (en) | 2012-05-08 | 2012-05-08 | Method and equipment for automatically feeding badminton feathers |
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| CN201210138664.5A CN102658958B (en) | 2012-05-08 | 2012-05-08 | Method and equipment for automatically feeding badminton feathers |
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| CN102658958A true CN102658958A (en) | 2012-09-12 |
| CN102658958B CN102658958B (en) | 2014-06-18 |
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