CN102658714B - Full-automatic printing machine for storage battery - Google Patents
Full-automatic printing machine for storage battery Download PDFInfo
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- CN102658714B CN102658714B CN201210180054.1A CN201210180054A CN102658714B CN 102658714 B CN102658714 B CN 102658714B CN 201210180054 A CN201210180054 A CN 201210180054A CN 102658714 B CN102658714 B CN 102658714B
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Abstract
The invention belongs to a full-automatic printing machine for a storage battery. The full-automatic printing machine comprises a machine body, a longitudinal lifting frame body device, a feeding and discharging device and a screen plate positioning regulating mobile device. The full-automatic printing machine provided by the invention can be used for intelligently completing the printing process of battery cases in an unmanned operation manner, satisfies the requirement of printing quality of the battery cases and has the advantages of reasonable structural design, safety and health, fast printing speed and good quality.
Description
Technical field
The invention belongs to a kind of battery full-automatic printer.
Background technology
In tradition lead-acid accumulator finished product packing operation, print the operation of trademark, factory's name, specifications and models on battery case, adopt manual silk screen plate printing.Manual silk screen plate prints that employee's not only labour intensity is large and production efficiency is low, and after printing, battery outward appearance writing easily occurs fuzzy and crooked, affect the presentation quality of battery. can not meet client's expectation requirement, every trade causes because of label printing bad, and product quality is descended.Although current battery outward appearance printing technology is made every effort to change by many enterprises, the requirement that does not reach automated job far away, current domestic battery printing is main or take handwork as main.
Summary of the invention
The present invention seeks to design a kind of battery full-automatic printer, can intelligent complete the battery case printing process unattendedly, can meet the quality requirement to the battery case printing, there is reasonable in design, safety and sanitation, print speed printing speed is fast, the measured advantage of matter.
For this reason, the present invention is comprised of body, control flow, scraper and stepper motor, and this full-automatic printer comprises body, vertically mobile device is regulated in lifting frame body device, feeding drawing mechanism and web plate location;
Described body is square, and autospinning platform and body upper surface are coupling, and the body front end face is provided with control panel, establishes control knob and control flow on control panel, and the body upper surface of autospinning platform rear side is provided with two guide rail columns, is provided with control circuit board in body;
Described vertical lifting frame body device is comprised of vertical lifting frame body, lift cylinder, screw rod, lift adjustment dish, vertically lifting frame body is located on two guide rail columns by the slip pipe axle of its rear side, vertically on two guide rail columns of lifting frame body lower end, axle is provided with regulating base board, lower end, regulating base board middle part is provided with screw rod, be positioned on the screw rod on top, body upper surface and be bolted with the lift adjustment dish, the lift cylinder bottom is installed in middle part, regulating base board upper surface, and the piston masthead of lift cylinder is solid at vertical lifting frame body rear side;
Described feeding drawing mechanism is by autospinning platform, stepper motor, bearing, the jacking slotted eye, the battery fixing strip, portal, inductive probe, the discharging cylinder, the discharging pawl, material ejection cylinder, top board forms, autospinning platform and body upper surface are coupling by reel, the autospinning platform middle part is driven by the stepper motor that is positioned at body, four limits of autospinning platform are provided with and are corresponding four jacking slotted eyes that arrange, jacking slotted eye outer end and dual-side are provided with the battery fixing strip, portal is positioned on the body upper surface of autospinning platform one side, establish inductive probe on portal, the portal rear side is established output and is rolled the roller plate, the portal upper end sets out the material cylinder, discharging cylinder piston rod front end sets firmly the discharging pawl, establish material ejection cylinder in the body of portal lower end, fixing top board on the piston rod of material ejection cylinder,
Described web plate location is regulated mobile device and is positioned on vertical lifting frame body, the cross slide way chord position is in vertical lifting frame body bottom, the upper shaft of two half tone location adjustable plates is located at cross slide way frame both ends, half tone location adjustable plate is provided with and makes half tone location adjustable plate be fixed on the horizontal fixing button on the cross slide way frame, cross slide way frame front side is equipped with regulating block, regulating block rear side and regulating block lifting screw are spirally connected, the lifting screw upper end is driven by the adjusting knob that is positioned at adjustable plate upper end, half tone location, the regulating block front end is established traveller, be arranged with slide block on traveller, on slide block, spiral shell is provided with set bolt, slide block is inboard affixed with the silk screen fixed mount, the silk screen fixed mount is provided with the silk screen gim peg, be equipped with the transverse shifting platform on cross slide way frame between two half tone location adjustable plates, the lower end, rear portion of transverse shifting platform is provided with slide opening, the slide opening cunning fits on the traveller be positioned on vertical lifting frame body, the scraper adjustment seat is established in transverse shifting platform front side, on the scraper adjustment seat, longitudinal axis is provided with four slide rail posts, be positioned at two affixed doctor blade holder upper ends, slide rail post lower end of a vertical corresponding side of scraper adjustment seat lower end, the two slide rail post upper ends that are positioned at this side of scraper adjustment seat upper end are fixed on the lower end of transverse slat, the transverse slat middle part is spirally connected with the scraper adjusting screw(rod), be positioned on the scraper adjusting screw(rod) of transverse slat upper end spiral shell successively and be provided with dial and adjusting knob and wing nut, the micro-cylinder piston rod of Yu Qi lower end, scraper adjusting screw(rod) lower end that is positioned at the transverse slat lower end is affixed, micro-cylinder is fixed on the scraper adjustment seat, vertically lifting frame body is provided with the parallel rack for the gear toe joint of the driven by motor on the transverse shifting platform.
Described autospinning platform is disc.Described half tone location adjustable plate is L-shaped.Described silk screen fixed mount inner side edge is provided with the draw-in groove that supplies checkpost, silk screen two ends to enter.Described transverse shifting platform drives transverse shifting by the transverse shifting cylinder.
The said structure design has reached purpose of the present invention.
The present invention can intelligent complete the battery case printing process unattendedly, can meet the quality requirement to the battery case printing, has reasonable in design, safety and sanitation, and print speed printing speed is fast, the measured advantage of matter.The present invention makes production efficiency improve 5 times, saves production cost 80%, reduces by 95% labour, and great Fu Du Minus has lacked labour intensity.That the present invention also has is simple in structure, reasonable in design, placement can be installed easily, and use cost is low, long service life, result of use is good and the advantage that saves labor.
The accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present invention.
Fig. 2 is vertical lifting frame body apparatus structure schematic diagram of the present invention.
Fig. 3 is feeding drawing mechanism structural representation of the present invention.
Fig. 4 is that the mobile device structural representation is regulated in web plate of the present invention location.
Specific embodiments
As shown in Figures 1 to 4, a kind of battery full-automatic printer, be comprised of body 12, control flow 11, scraper and stepper motor, and this full-automatic printer comprises body, vertically mobile device is regulated in lifting frame body device, feeding drawing mechanism and web plate location.
As shown in Figure 1, described body is square, and autospinning platform 10 is coupling with the body upper surface, the body front end face is provided with control panel 13, establish control knob and control flow on control panel, the body upper surface of autospinning platform rear side is provided with two guide rail columns 1, is provided with control circuit board in body.Electric-control system of the present invention adopts PLC to concentrate programming Control, and each pneumatic and electric element has been controlled by computer programming.Described autospinning platform is disc.
As shown in Figure 2, described vertical lifting frame body device is comprised of vertical lifting frame body 18, lift cylinder 24, screw rod 21, lift adjustment dish 22.Vertically lifting frame body is located on two guide rail columns by the slip pipe axle of its rear side.Vertically on two guide rail columns of lifting frame body lower end, axle is provided with regulating base board 20, and lower end, regulating base board middle part is provided with screw rod 21, is positioned on the screw rod on top, body upper surface and is bolted with the lift adjustment dish.The lift cylinder bottom is installed in middle part, regulating base board upper surface, and piston rod 19 tops of lift cylinder are solid at vertical lifting frame body rear side.Vertically the body upper surface of lifting frame body one side is provided with wire guide plate 23, in wire guide plate, is provided with to gather conductor strip 25 for each electric elements energising on vertical lifting frame body device.Vertically the effect of lifting frame body device is to make the web plate location regulate mobile device to complete upper and lower vertically to movement.Obviously, lift cylinder completes the upper and lower vertically to movement of vertical lifting frame body by the piston rod of lift cylinder; If while needing to adjust the displacement of vertical lifting frame body, the rotation and lifting adjustment disk drives screw rod and rises or descend, and makes regulating base board and body upper surface and gets final product apart from enlarging or dwindling.
As shown in Figure 3, described feeding drawing mechanism is comprised of autospinning platform, stepper motor 26, bearing 29, jacking slotted eye 27, battery fixing strip 14, portal 8, inductive probe 32, discharging cylinder 6, discharging pawl 7, material ejection cylinder 34, top board 33.Autospinning platform and body upper surface are coupling by reel 28.The autospinning platform middle part is driven by the stepper motor that is positioned at body, and bearing is between step motor shaft 30 and its body passed.Four limits of autospinning platform are provided with four and are the corresponding jacking slotted eye arranged of cross.Jacking slotted eye outer end and dual-side are provided with the battery fixing strip.Portal is positioned on the body upper surface of autospinning platform one side, establishes inductive probe on portal, and the portal rear side is established output and rolled roller plate 9.The portal upper end sets out the material cylinder, discharging cylinder piston rod 31 front ends set firmly the discharging pawl, establish material ejection cylinder in the body of portal lower end, fixing top board on the piston rod of material ejection cylinder, this piston rod can drive top board through leaning out in the jacking slotted eye that moves to its upper end.
As shown in Figure 1 and Figure 4, described web plate location adjusting mobile device is positioned on vertical lifting frame body.Cross slide way frame 5 is positioned at vertical lifting frame body bottom.The upper shaft of two half tone location adjustable plates 16 is located at cross slide way frame both ends.Described half tone location adjustable plate is L-shaped.Half tone location adjustable plate is provided with and makes half tone location adjustable plate be fixed on the horizontal fixing button 41 on the cross slide way frame.Cross slide way frame front side is equipped with regulating block 42, regulating block rear side and regulating block lifting screw 52 are spirally connected, the lifting screw upper end is driven by the adjusting knob 54 that is positioned at adjustable plate upper end, half tone location, establish digital display dial 53 on the lifting screw of adjusting knob lower end, digital display dial is used to indicate and often revolves the adjustable height turned around.The regulating block front end is established traveller 45, is arranged with slide block 44 on traveller, and on slide block, spiral shell is provided with set bolt 43.Slide block is inboard affixed with silk screen fixed mount 50, and the silk screen fixed mount is provided with silk screen gim peg 49.Described silk screen fixed mount inner side edge is provided with the draw-in groove 46 that supplies checkpost, silk screen two ends to enter.
During use, silk screen 15 limits, two ends are tightened the silk screen gim peg and are fixed in draw-in groove after inserting in the draw-in groove of two silk screen fixed mount inboards.The size of silk screen and position can complete and make it be fixed on the optional position on the cross slide way frame by horizontal fixing button with moving respectively or jointly move two half tones location adjustable plates.Moving up and down adjustment by the adjusting knob drive lifting screw of adjustable plate upper end, rotation half tone location and then moving up and down the silk screen fixed mount by regulating block, traveller of silk screen completes.
Be equipped with transverse shifting platform 17 on cross slide way frame between two half tone location adjustable plates.The lower end, rear portion of transverse shifting platform is provided with slide opening, and the slide opening cunning fits on the traveller 40 be positioned on vertical lifting frame body.Transverse shifting platform front side sets firmly scraper adjustment seat 3.On the scraper adjustment seat, longitudinal axis is provided with four slide rail posts 56 (four slide rail axiss of a cylinder are located on scraper adjustment seat four bights), be positioned at two affixed doctor blade holder 47 upper ends, slide rail post lower end of a vertical corresponding side of scraper adjustment seat lower end, the scraper 4 that can laterally scrape the online end face of silk rolling is positioned at doctor blade holder lower end fixing by the scraper gim peg 48 be positioned on doctor blade holder, and the two slide rail post upper ends that are positioned at this side of scraper adjustment seat upper end are fixed on the lower end of transverse slat 57.Transverse slat middle part is spirally connected with scraper adjusting screw(rod) 37, is positioned on the scraper adjusting screw(rod) of transverse slat upper end spiral shell successively and is provided with dial 35 and adjusting knob 36 and wing nut 38.The micro-cylinder piston rod of Yu Qi lower end, scraper adjusting screw(rod) lower end that is positioned at the transverse slat lower end is affixed, and micro-cylinder 55 is fixed on the scraper adjustment seat.Establish respectively two groups of identical doctor blade holder structures on obvious four slide rail posts, to use mutually.Doctor blade holder is provided with scraper pressure sensor 51, and communicates with computer by wire.Transverse shifting platform one side is provided with hand lever 39, and hand lever can promote the transverse shifting platform to adjust each unit status position of printing.The moving up and down of two doctor blade holders regulated the adjusting knob that is located thereon end by rotation and completed, adjusting knob band motion plate is done upper and lower vertical movement on adjusting screw(rod) makes two slide rail posts also on the scraper adjustment seat, do upper and lower vertical movement, completes after adjustment by wing nut secured adjusted button position.And, in printing process, after the dynamics that can laterally scrape the scraper of the online end face of silk rolling is delivered to computer by the scraper pressure sensor by signal, then do upper and lower fine motion by the piston rod of computer control micro-cylinder and automatically complete.Guarantee printing quality.
Complete that the transverse shifting platform is upper left at the cross slide way frame, moving right is completed by the motor be positioned on the transverse shifting platform, vertically lifting frame body is provided with the parallel rack 2 for the gear toe joint of the driven by motor on the transverse shifting platform.Obviously, described transverse shifting platform drives transverse shifting by the transverse shifting cylinder.Therefore be not repeated.
During use, by automatic conveyor line, battery to be printed is transported to the jacking slotted eye upper end of the battery fixing strip inboard of autospinning platform, by the PLC control system, the operation of autospinning platform is controlled, when computer-controlled stepper motor is delivered to the printing position of silk screen lower end by battery to be printed, stop the rotation, start print routine, under the PLC control system, the piston rod of computer control lift cylinder is descending, silk screen is attached on battery face to be printed, then starter motor makes transverse shifting platform transverse shifting and then drives scraper to scrape the online end face of silk rolling, complete printing.Then the piston rod of computer control lift cylinder is up and make transverse shifting platform return, carries out next repetitive operation.In the time of before autospinning platform is delivered to portal by the battery printed, inductive probe is sensed this battery and has been arrived discharging opening.Top board on autospinning platform on the piston rod of the material ejection cylinder of jacking slotted eye bottom is by this battery jack-up, piston rod on the cylinder of discharging simultaneously shrinks, discharging pawl on it is released the portal outside by this battery of jack-up and is rolled the output of roller plate by output, complete a sequence, second action starts again, till the continuously operation that goes round and begins again down and needed to finish to printing.
Obviously, before printing, must comply with and debugged as mentioned above, by adjust each knob fixedly silk screen adjust to the right place, guarantee that printed patterns is not offset, by adjusting the height of doctor position, determine the weight of scraper, guarantee the definition of printing, after silk screen and scraper are adjusted, operating process, by the PLC control system, is programmed to the continuity of each action, started power switch, working procedure starts, therefore be not repeated.
In a word, the present invention can intelligent complete the battery case printing process unattendedly, can meet the quality requirement to the battery case printing, has reasonable in design, safety and sanitation, and print speed printing speed is fast, the measured advantage of matter.Can promote the use of.
Claims (5)
1. a battery full-automatic printer, be comprised of body, control flow, scraper and stepper motor, it is characterized in that: this full-automatic printer comprises body, vertically mobile device is regulated in lifting frame body device, feeding drawing mechanism and web plate location;
Described body is square, and autospinning platform and body upper surface are coupling, and the body front end face is provided with control panel, establishes control knob and control flow on control panel, and the body upper surface of autospinning platform rear side is provided with two guide rail columns, is provided with control circuit board in body;
Described vertical lifting frame body device is comprised of vertical lifting frame body, lift cylinder, screw rod, lift adjustment dish, vertically lifting frame body is located on two guide rail columns by the slip pipe axle of its rear side, vertically on two guide rail columns of lifting frame body lower end, axle is provided with regulating base board, lower end, regulating base board middle part is provided with screw rod, be positioned on the screw rod on top, body upper surface and be bolted with the lift adjustment dish, the lift cylinder bottom is installed in middle part, regulating base board upper surface, and the piston masthead of lift cylinder is solid at vertical lifting frame body rear side;
Described feeding drawing mechanism is by autospinning platform, stepper motor, bearing, the jacking slotted eye, the battery fixing strip, portal, inductive probe, the discharging cylinder, the discharging pawl, material ejection cylinder, top board forms, autospinning platform and body upper surface are coupling by reel, the autospinning platform middle part is driven by the stepper motor that is positioned at body, four limits of autospinning platform are provided with and are corresponding four jacking slotted eyes that arrange, jacking slotted eye outer end and dual-side are provided with the battery fixing strip, portal is positioned on the body upper surface of autospinning platform one side, establish inductive probe on portal, the portal rear side is established output and is rolled the roller plate, the portal upper end sets out the material cylinder, discharging cylinder piston rod front end sets firmly the discharging pawl, establish material ejection cylinder in the body of portal lower end, fixing top board on the piston rod of material ejection cylinder,
Described web plate location is regulated mobile device and is positioned on vertical lifting frame body, the cross slide way chord position is in vertical lifting frame body bottom, the upper shaft of two half tone location adjustable plates is located at cross slide way frame both ends, half tone location adjustable plate is provided with and makes half tone location adjustable plate be fixed on the horizontal fixing button on the cross slide way frame, cross slide way frame front side is equipped with regulating block, regulating block rear side and regulating block lifting screw are spirally connected, the lifting screw upper end is driven by the adjusting knob that is positioned at adjustable plate upper end, half tone location, the regulating block front end is established traveller, be arranged with slide block on traveller, on slide block, spiral shell is provided with set bolt, slide block is inboard affixed with the silk screen fixed mount, the silk screen fixed mount is provided with the silk screen gim peg, be equipped with the transverse shifting platform on cross slide way frame between two half tone location adjustable plates, the lower end, rear portion of transverse shifting platform is provided with slide opening, the slide opening cunning fits on the traveller be positioned on vertical lifting frame body, the scraper adjustment seat is established in transverse shifting platform front side, on the scraper adjustment seat, longitudinal axis is provided with four slide rail posts, be positioned at two affixed doctor blade holder upper ends, slide rail post lower end of a vertical corresponding side of scraper adjustment seat lower end, the two slide rail post upper ends that are positioned at this side of scraper adjustment seat upper end are fixed on the lower end of transverse slat, the transverse slat middle part is spirally connected with the scraper adjusting screw(rod), be positioned on the scraper adjusting screw(rod) of transverse slat upper end spiral shell successively and be provided with dial and adjusting knob and wing nut, the micro-cylinder piston rod of Yu Qi lower end, scraper adjusting screw(rod) lower end that is positioned at the transverse slat lower end is affixed, micro-cylinder is fixed on the scraper adjustment seat, vertically lifting frame body is provided with the parallel rack for the gear toe joint of the driven by motor on the transverse shifting platform.
2. by battery full-automatic printer claimed in claim 1, it is characterized in that: described autospinning platform is disc.
3. by battery full-automatic printer claimed in claim 1, it is characterized in that: described half tone location adjustable plate is L-shaped.
4. by battery full-automatic printer claimed in claim 1, it is characterized in that: described silk screen fixed mount inner side edge is provided with the draw-in groove that supplies checkpost, silk screen two ends to enter.
5. by battery full-automatic printer claimed in claim 1, it is characterized in that: described transverse shifting platform drives transverse shifting by the transverse shifting cylinder.
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CN201210180054.1A CN102658714B (en) | 2012-06-04 | 2012-06-04 | Full-automatic printing machine for storage battery |
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CN201210180054.1A CN102658714B (en) | 2012-06-04 | 2012-06-04 | Full-automatic printing machine for storage battery |
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CN102658714B true CN102658714B (en) | 2014-01-08 |
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CN102837490A (en) * | 2012-09-28 | 2012-12-26 | 苏州金科信汇光电科技有限公司 | Automated positioning device |
CN103522765A (en) * | 2013-09-18 | 2014-01-22 | 超威电源有限公司 | Online laser inkjet printing error correction verifying device for storage batteries |
CN103496251A (en) * | 2013-09-26 | 2014-01-08 | 中江县凯讯电子有限公司 | Automatic printing device for network transformer |
CN104309299A (en) * | 2014-10-22 | 2015-01-28 | 上海富之佳机电设备有限公司 | Screen printing machine |
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CN109648990A (en) * | 2018-10-29 | 2019-04-19 | 温州西通文具有限公司 | A kind of printing equipment for screen printer |
CN109624489A (en) * | 2019-01-08 | 2019-04-16 | 绍兴市宏大电器有限公司 | Full-automatic wiring board printing machine |
CN110171189A (en) * | 2019-06-18 | 2019-08-27 | 杨宜林 | A kind of manual imitation, which is walked on stage, operates screen process press |
CN110421965A (en) * | 2019-08-14 | 2019-11-08 | 协鑫集成科技股份有限公司 | Scraper device and solar battery sheet screen process press |
CN110696480A (en) * | 2019-10-26 | 2020-01-17 | 临海市劳尔机械有限公司 | Spectacle part printing machine |
CN111976269A (en) * | 2020-07-21 | 2020-11-24 | 天能电池集团股份有限公司 | Automatic positioning printing character device |
CN112590363B (en) * | 2020-12-04 | 2023-07-25 | 杭州天锋电子有限公司 | Double-sided circuit board printing equipment and printing method |
CN112659725B (en) * | 2020-12-21 | 2023-05-23 | Tcl王牌电器(惠州)有限公司 | Brand printing apparatus and control method thereof |
CN113752676B (en) * | 2021-09-06 | 2023-05-23 | 无锡奇锐特机械科技有限公司 | Screen printing device and printing method thereof |
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