A kind of automotive engine test bench device
Technical field
The present invention relates to a kind of proving installation, specifically a kind of automotive engine test bench device.
Background technology
Under normal circumstances, a engine is from design typification, advanced development out, must in testboard bay (Engine Block Test chamber), carry out polytype performance test, whether the indices (as oil consumption etc.) of verifying this engine reaches designing requirement, engine after qualified by testing authentication just can be examined volume production, puts on market.In order to make orderly the carrying out of Engine Block Test work, before test, must implement stand building to tested engine, the content that stand is built is: first tested engine is fixed on to the assigned address in laboratory, by shaft coupling, tested engine and testing apparatus (dynamometer machine) is coupled together; Then on tested engine, arrange some temperature, pressure and torque sensor; Finally connect tested engine fuel, liquid coolant pipeline and thermostat thereof.Traditional stand building method is that adjustable prop (leg) is fixed on testing laboratory's iron bottom plate, then engine to be tested is fixed on and on adjustable prop (leg), carries out scene and build, adopt dial gauge centering.The shortcoming of this building method is that test covered court is relatively narrow and small, and several people that are unable to hold work simultaneously, and centering work is complicated, and efficiency is low, poor accuracy.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of flexible and efficient testboard bay preassembling device is provided.
Object of the present invention is achieved by the following technical programs:
A kind of automotive engine test bench device, comprises iron bottom plate 9, two stand limited blocks 11, four rubber angle sheaves 10, front pods 4, rear cushion block 8, trolley tray body 2 and dolly hold-down mechanisms 3.
Iron bottom plate 9 is rectangle steel plate, and its steel plate surface is longitudinally provided with equally spaced four above T-shaped grooves 91 of iron bottom plate.Two stand limited blocks 11 lay respectively at iron bottom plate 9 front rows, and are fixedly connected on iron bottom plate 9.T-shaped groove 91 end faces of the left right lateral iron bottom plate of iron bottom plate 9 are respectively equipped with two rubber angle sheaves 10, and are bolted on iron bottom plate 9 by T-shaped.
Trolley tray body 2 is arranged on iron bottom plate 9 with dolly hold-down mechanism 3.
Trolley tray body 2 is rectangle frame posture tray body, gathering sill 16 and rear gathering sill 17 before being respectively equipped with in the middle part of the front whippletree bottom surface of rectangle frame posture tray body and in the middle part of rear whippletree bottom surface, and front gathering sill 16 and rear gathering sill 17 are respectively perpendicular to front whippletree and rear whippletree; Front whippletree front portion at rectangle frame posture tray body is laid with two limited blocks 15.The interior correspondence of trolley tray body 2 being laid with between 19, two supporting traverses 19 of two supporting traverses before and after in rectangle frame posture tray body is provided with waste collection dish 6, and the middle part of waste collection dish 6 offers sewage draining exit 61.Front whippletree end face middle part at rectangle frame posture tray body is being fixedly connected with centering body web joint 20, and centering vertical rod 7 is fixed on centering body web joint 20, and the top of centering vertical rod 7 is provided with hand centering instrument 71.Rear whippletree end face is provided with handlebar 12.Offer respectively the T-shaped groove 18 of tray body at the left and right side frame place of rectangle frame posture tray body.Article two, crossbeam 1 is arranged on the front and back of plane on trolley tray body 2 abreast, and is bolted on the T-shaped groove 18 of tray body by T-shaped.Every crossbeam 1 is provided with the T-shaped groove 26 of crossbeam.Supporting leg 5 is arranged on crossbeam 1 in couples, and is bolted on the T-shaped groove 26 of crossbeam by T-shaped.
Dolly hold-down mechanism 3 comprises pedestal 31, thrust block pad 32, screw rod 33 and pin 34.Pedestal 31 is fixed at the middle, rear portion on iron bottom plate 9.On pedestal 31, middle part is provided with groove, the one end that screw rod 33 by pin 34 chain connections in groove.The other end of screw rod 33 thrust block pad 32 that is being threaded.The front end face of thrust block pad 32 is against on the rear end face of rear gathering sill 17 of trolley tray body 2 bottoms.
The bottom of trolley tray body 2 is respectively equipped with two front-wheels 14 and two trailing wheels 13.The front-wheel 14 of trolley tray body 2 is directional wheel, and trailing wheel 13 is universal wheel.
Supporting leg 5 comprises adjusting screw(rod) 51, snap close 52 and supporting leg base 53.The top of supporting leg base 53 is provided with threaded hole, and is connected with adjusting screw(rod) 51, on adjusting screw(rod) 51, coordinates and is provided with snap close 52, and the lower surface of snap close 52 is against on the upper surface of supporting leg base 53.
Useful technique effect of the present invention is embodied in following several aspect:
1. improved stand and built the accuracy of efficiency and centering, compared with traditional built method, work efficiency can double, and the accuracy of the centering of test specimen to be measured is promoted significantly;
2. working environment is improved widely, and test job can be carried out the outside several people of comparatively broad testing laboratory simultaneously, not limited by place, effectively raises personnel's utilization factor;
3. waste collection dish can put together the greasy dirt producing in test process, is conducive to keep testing laboratory clean, reduces labor capacity.
Brief description of the drawings
Fig. 1 is bench frame apparatus axonometric drawing (installation engine condition).
Fig. 2 is bench frame apparatus axonometric drawing (engine condition is not installed).
Fig. 3 is bench frame apparatus trolley tray axon mapping.
Fig. 4 is stand iron bottom plate and servicing unit axonometric drawing.
Fig. 5 is dolly hold-down mechanism axonometric drawing.
Fig. 6 is supporting mechanism supporting leg axonometric drawing.
Fig. 7 is supporting mechanism crossbeam axonometric drawing.
Fig. 8 is waste collection dish axonometric drawing.
Fig. 1--in Fig. 8, crossbeam 1, trolley tray body 2, dolly hold-down mechanism 3, front pods 4, supporting leg 5, waste collection dish 6, centering vertical rod 7, rear cushion block 8, iron bottom plate 9, rubber angle sheave 10, stand limited block 11, handlebar 12, trailing wheel 13, front-wheel 14, limited block 15, front gathering sill 16, rear gathering sill 17, the T-shaped groove 18 of tray body, supporting traverse 19, centering body web joint 20, test engine 23, the T-shaped groove 26 of crossbeam, pedestal 31, thrust block pad 32, screw rod 33, pin 34, adjusting screw(rod) 51, snap close 52, supporting leg base 53, sewage draining exit 61, hand centering instrument 71, iron bottom plate T-slot 91.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
Embodiment:
Referring to Fig. 1-Fig. 4, a kind of automotive engine test bench device, comprises iron bottom plate 9, two stand limited blocks 11, four rubber angle sheaves 10, front pods 4, rear cushion block 8, trolley tray body 2 and dolly hold-down mechanisms 3.
Iron bottom plate 9 is rectangle steel plate, and its steel plate surface is longitudinally provided with equally spaced four above T-shaped grooves 91 of iron bottom plate.Two stand limited blocks 11 lay respectively at iron bottom plate 9 front rows, and are fixedly connected on iron bottom plate 9.T-shaped groove 91 end faces of the left right lateral iron bottom plate of iron bottom plate 9 are respectively equipped with two rubber angle sheaves 10, and are bolted on iron bottom plate 9 by T-shaped.Stand limited block 11 and rubber angle sheave 10 its functions are to realize the positioning action of trolley tray body 2 on 9 of iron bottom plates.
Trolley tray body 2 is arranged on iron bottom plate 9 with dolly hold-down mechanism 3.
Trolley tray body 2 is rectangle frame posture tray body, gathering sill 16 and rear gathering sill 17 before being respectively equipped with in the middle part of the front whippletree bottom surface of rectangle frame posture tray body and in the middle part of rear whippletree bottom surface, and front gathering sill 16 and rear gathering sill 17 are respectively perpendicular to front whippletree and rear whippletree; Front whippletree front portion at rectangle frame posture tray body is laid with two limited blocks 15.The interior correspondence of trolley tray body 2 being laid with between 19, two supporting traverses 19 of two supporting traverses before and after in rectangle frame posture tray body is provided with waste collection dish 6(Fig. 8), the middle part of waste collection dish 6 offers sewage draining exit 61.6 its effects of waste collection dish are the greasy dirt of test engine generation etc. can be fallen in waste collection dish 6 in test process, to keep the clean of perform region.
Front whippletree end face middle part at rectangle frame posture tray body is being fixedly connected with centering body web joint 20, and centering vertical rod 7 is fixed on centering body web joint 20, and the top of centering vertical rod 7 is provided with hand centering instrument 71.When completing after the pre-centering of tested engine 23, centering body can be removed.Rear whippletree end face is provided with handlebar 12.Offer respectively the T-shaped groove 18 of tray body at the left and right side frame place of rectangle frame posture tray body.Article two, crossbeam 1 is arranged on the front and back of plane on trolley tray body 2 abreast, and is bolted on the T-shaped groove 18 of tray body by T-shaped.Every crossbeam 1 is provided with the T-shaped groove 26(of crossbeam Fig. 7).Supporting leg 5 is arranged on crossbeam 1 in couples, and is bolted on the T-shaped groove 26 of crossbeam by T-shaped.
Referring to Fig. 5, dolly hold-down mechanism 3 comprises pedestal 31, thrust block pad 32, screw rod 33 and pin 34.Pedestal 31 is fixed at the middle, rear portion on iron bottom plate 9.On pedestal 31, middle part is provided with groove, the one end that screw rod 33 by pin 34 chain connections in groove.The other end of screw rod 33 thrust block pad 32 that is being threaded.The front end face of thrust block pad 32 is against on the rear end face of rear gathering sill 17 of trolley tray body 2 bottoms.The bottom of trolley tray body 2 is respectively equipped with two front-wheels 14 and two trailing wheels 13.Front-wheel 14 is directional wheel, and trailing wheel 13 is universal wheel.
Referring to Fig. 6, supporting leg 5 comprises adjusting screw(rod) 51, snap close 52 and supporting leg base 53.The top of supporting leg base 53 is provided with threaded hole, and is connected with adjusting screw(rod) 51, on adjusting screw(rod) 51, coordinates and is provided with snap close 52, and the lower surface of snap close 52 is against on the upper surface of supporting leg base 53.
The bottom of engine 23 first to be tested is supported on trolley tray body 2 by four supporting legs 5, and is bolted on the flange face at top of adjusting screw(rod) 51, and whole system forms a three-dimensional adjustable system.And by centering vertical rod 7 centerings, after centering, again centering vertical rod 7 is removed.
Then the trolley tray body 2 that is loaded with measured piece is pushed after testing laboratory, complete trolley tray body 2 and locate, clamp.Concrete grammar is: dolly positioning guide mechanism is bolted on the interior iron bottom plate of testing laboratory's (stand) by T-shaped, dolly is pushed forward into along four rubber angle sheaves 10, when dolly arrives behind precalculated position, the screw rod 33 that manually lifts again dolly hold-down mechanism 3 enters in the notch of gathering sill 17 after dolly, finally screw thrust block pad 32, make limited block 15 tightly prop up stand limited block 11 and can not move.Complete after above-mentioned work, can carry out the work such as next step sensor layout, the connection of fluid pipeline, all preliminary works are ready, and test job starts.