Background technology
Polyolefine (PO) general-purpose plastics like PP, HDPE, LDPE, LLDPE etc., has excellent comprehensive performances, good chemicalstability, moulding processability and cheap price preferably; But it also exists shortcomings such as intensity difference, modulus is low, hardness is low, and molding shrinkage is big.Compare with PO, PS has higher hardness and low shrinking percentage, and printing is good, but PS environmental stress crack resistance, toughness and solvent resistance are relatively poor.In order to obtain the material of high comprehensive performance, people carry out study on the modification to PO and PS, attempt to prepare the polyblend that both premium propertiess are integrated in one.
As everyone knows, PO and PS are typical incompatible systems, if with they direct blend, serious being separated will take place, cause intermingling material to rupture easily, and mechanical property is very poor, lack use value.Therefore solving consistency and the interface adhesion between PO and the PS, is the key of the good PO/PS alloy of processability.Chinese scholars adopts physics and chemical process that the blending and modifying of PO and PS has been done number of research projects, and wherein a kind of method commonly used is to add compatilizer.Be generally the block or the graft copolymer of two kinds of uncompatibility homopolymer, like SBS, SEBS, SIS, SEPS, PP-MAH, PE-MAH, PS-g-PP, PS-g-PE etc.When block or graftomer existed on compatible interface neither, it can reach the emulsifying agent effect, and reduces IT, thereby improves PO and PS consistency mutually.In relevant research, find; When segmented copolymers such as adding SBS, SEBS, SIS, SEPS are made expanding material; Addition will reach more than the 10phr at least just can reach compatibilization effect preferably, and this type of expanding material of too much adding can make the mechanical property of alloy, and especially intensity and modulus descend serious; When graftss such as adding PP-MAH, PS-g-PE, PS-g-PP were made expanding material, though compatibilization effect is remarkable, it was synthetic difficult, and cost is higher, is difficult to be applied in the suitability for industrialized production.
Another kind method is to add reactive compatibilizer; Through itself having the polymkeric substance of active reactive group; Perhaps add small molecules initiator etc.; Make between the blend component chemical reaction takes place, thereby generation grafting or segmented copolymer reach the purpose to the increase-volume of incompatible blend original position as expanding material.In the PS/ polyolefin blends, introduce functional group and carry out reactive compatibilization, its compatibilization effect is fairly obvious.But, in order to introduce normally relatively more expensive reagent or the special multipolymer of structure that reactive functional groups is selected for use.Though compare with non-reactive compatibilizer, its consumption is very little, uses in industrial production but limited it to a certain extent.Therefore, develop a kind of not only effectively but also cheaply PO/PS alloy compatibilizing method have important practical significance.
Summary of the invention
For the shortcoming that overcomes prior art with not enough, characteristics such as primary and foremost purpose of the present invention is to provide a kind of PO/PS alloy of original position increase-volume, and this alloy possesses high-performance, lowly shrinks, production cost is lower.
Another object of the present invention is to provide the preparation method of the PO/PS alloy of above-mentioned original position increase-volume; This method is in the process that blend is extruded, graft crosslinking initiator and adjuvant grafting branch linking agent to be joined in the alloy system; Original position generates has the component of compatibilization, thereby obtains high performance PO/PS alloy.
A purpose more of the present invention is to provide the purposes of the PO/PS alloy of above-mentioned original position increase-volume.
The object of the invention is realized through following technical proposals:
A kind of PO/PS alloy of original position increase-volume is prepared by following component by mass percent:
Polyolefine: 45~65%
PS: 10~30%
Increase-volume causes mother liquor: 2~5%
Processing aid: 20~25%.
Described polyolefine is two or more in COPP, HOPP, high density polyethylene(HDPE), new LDPE (film grade), LLDPE, POE (POE), terpolymer EP rubber (EPDM) or the ethylene-propylene rubber(EPR) (EPR); Said polyolefinic melt flow rate(MFR) is 2~20g/10min.Described polyolefine also plays the effect of toughness reinforcing alloy, improves the compatibilization effect of alloy and alleviates radical and cause the PO degraded.
Described PS is General Purpose Polystyrenre or high-impact polystyrene; The melt flow rate(MFR) of said PS is 2~20g/10min; Preferred melt flow rate(MFR) is the PS of 5~20g/10min, and its melt viscosity of such PS is more near polyolefinic melt viscosity, helps the carrying out of biphase homodisperse and dynamic vulcanization increase-volume in the melt blending process.
Described increase-volume causes and obtains after mother liquor is dissolved in the oily carrier with linking agent and additional crosslinker; Wherein, the quality of linking agent and additional crosslinker with account for increase-volume and cause 20~50% of mother liquor quality, the mass ratio of linking agent and additional crosslinker is 1: (1~4);
Described linking agent is claimed the graft crosslinking initiator again, for containing the material of peroxy-radical, preferred 2; 5-dimethyl--2; 5-bis(t-butylperoxy) hexin, 2,5-dimethyl--2, more than one in 5-bis(t-butylperoxy) hexane (claiming two 25 again) or the Di Cumyl Peroxide 99; Preferred especially 2,5-dimethyl--2,5-bis(t-butylperoxy) hexane (two 2 5); Two 25 is oily liquids, and the premix that helps in material disperses, and can more effectively cause PO phase and PS graft crosslinking mutually.
Described additional crosslinker is claimed adjuvant grafting branch cross-linked evocating agent again, for containing the material of many unsaturated link(age)s, more than one in preferred liquid polyhutadiene, cyanate material, isocyanates material or the esters of acrylic acid material.The adding of adjuvant grafting branch cross-linked evocating agent can improve two alternate graft crosslinking rates of alloy, causes the PO degraded thereby improve compatibilization effect and alleviate radical.
Described oily carrier is more than one in Yellow Protopet 2A, naphthenic oil or the fragrant hydrocarbon ils.
Described processing aid is more than one in mineral filler, oxidation inhibitor or the lubricant;
Described mineral filler is more than one in lime carbonate, talcum powder, permanent white or the mica.Described mineral filler can account for 0~40% of PO/PS alloy raw material total mass.
Described oxidation inhibitor is made up of primary antioxidant and auxiliary antioxidant; Described primary antioxidant is a Hinered phenols antioxidant, like 2,6 di tert butyl 4 methyl phenol (BHT), antioxidant 1010, antioxidant 1076 or oxidation inhibitor 1790; Auxiliary antioxidant is phosphite oxidation inhibitor or ester kind antioxidant, like oxidation inhibitor 168, oxidation inhibitor 626.The adding of oxidation inhibitor can improve the stability of alloy in processing and use, avoids the product variable color.Described oxidation inhibitor can account for 0.01~2% of PO/PS alloy raw material total mass.
Described lubricant is amides, hard ester acids or metallic soap series lubricant agent.Lubricant can improve the processing characteristics of product in melting mixing or follow-up molding process.Described lubricant can account for 0.01~2% of PO/PS alloy raw material total mass.
The preparation method of the PO/PS alloy of above-mentioned original position increase-volume may further comprise the steps:
Polyolefine, PS and increase-volume are caused mother liquor mix, add the processing aid mixing again, obtain Preblend; Preblend is joined in the melting mixing equipment, and the original position increase-volume takes place in polyolefine and PS in the blend extrusion, obtain the PO/PS alloy after melt extruding;
Utilize aforesaid way to add the graft crosslinking initiator and can guarantee that with adjuvant grafting branch cross-linked evocating agent these micro-reaction auxiliary agents obtain homodisperse in the PO/PS alloy system, to melt extruding the two alternate graft crosslinking rates that improve in the reaction process and alleviating PO and degrade favourable.
Described melting mixing equipment is single screw extrusion machine, twin screw extruder, Banbury mixer or two rotors continuous mixing equipment; Preferred twin screw extruder, the working temperature of twin screw extruder is 190-230 ℃, rotating speed 30-500rpm.
The PO/PS alloy of above-mentioned original position increase-volume can be applied to electronic apparatus, building and daily necessities field.
The present invention has following advantage and effect with respect to prior art:
1, to adopt superoxide be the graft crosslinking initiator in the present invention; With the material that contains many unsaturated link(age)s is adjuvant grafting branch cross-linked evocating agent; Extrude or banburying equipment in carry out PO/PS alloy that the increase-volume of dynamic vulcanization original position makes have lower molding shrinkage (0.5%~0.8%), higher modulus (1800~2500MPa) and good over-all properties, can partly substitute ABS and use.
2, dynamic vulcanization original position compatibilizing method of the present invention is compared with conventional compatibilizing method, can effectively reduce the production cost of PO/PS alloy, for the recycling of waste polyolefin, PS compound provides method preferably, caters to environmental friendly regenerated now megatrend.
3, the needed raw material of original position increase-volume PO/PS alloy of the present invention has the technical grade sale of finished goods, obtains easily and the suitable suitability for industrialized production that realizes.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail, but embodiment of the present invention is not limited thereto.
Raw-material melt flow index (MI) in embodiment and the Comparative Examples records under 230 ℃, load 2.16Kg condition.
Embodiment 1
A kind of PO/PS alloy of original position increase-volume, its preparation raw material is grouped into by the one-tenth of following mass percent:
HOPP resin (MI=3): 53.6%
General Purpose Polystyrenre (MI=8): 13.4%
New LDPE (film grade) (MI=8): 10%
Cause the increase-volume mother liquor: 2.6%
1250 order talcum powder: 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide: 0.2%;
Its preparation method is: polyolefine, PS and increase-volume are caused mother liquor mix, add the processing aid mixing again, obtain Preblend; Preblend is joined in the twin screw extruder, and the original position increase-volume takes place in polyolefine and PS in the blend extrusion, obtains the PO/PS alloy after melt extruding under 190~230 ℃.The relevant performance of this alloy is seen table 1.
Used increase-volume causes mother liquor; Be 20kg is two two or five, 40kg iso-cyanuric acid triallyl ester (TAIC), (O-W02 is a kind of of Yellow Protopet 2A to 140kg O-W02; Available from grand celebration woods source, Foshan City chemical industry ltd) join in the 400L reaction kettle that electric mixer is installed; At normal temperature, rotating speed is to mix under 50~800rpm 5 minutes, and making content is the oily mother liquor of 20% graft crosslinking initiator and 40% adjuvant grafting branch cross-linked evocating agent.
Embodiment 2
A kind of PO/PS alloy of original position increase-volume, its preparation raw material is grouped into by the one-tenth of following mass percent:
COPP resin (MI=6): 46.9%
General Purpose Polystyrenre (MI=8): 20.1%
LLDPE (MI=2): 10%
Cause the increase-volume mother liquor: 2.6%
Talcum powder (1250 orders/3000 orders=1: 1; Weight ratio): 20%
Oxidation inhibitor (1790/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide (EBS): 0.2%;
Its preparation method is with embodiment 1, and the relevant performance of resulting alloy is seen table 1-2.
Used increase-volume causes mother liquor; Be with 20kg 2; 5-dimethyl--2; (O-W02 is a kind of of Yellow Protopet 2A for 5-bis(t-butylperoxy) hexin, 80kg iso-cyanuric acid triallyl ester (TAIC), 100kg O-W02; Available from grand celebration woods source, Foshan City chemical industry ltd) join in the 400L reaction kettle that electric mixer is installed, be to mix under 50~800rpm 5 minutes at normal temperature, rotating speed, making content is the oily mother liquor of 20% graft crosslinking initiator and 40% adjuvant grafting branch cross-linked evocating agent.
Embodiment 3
A kind of PO/PS alloy of original position increase-volume, its preparation raw material is grouped into by the one-tenth of following mass percent:
COPP resin (MI=6): 46.9%
High-impact polystyrene (MI=8): 20.1%
LLDPE (MI=2): 8%
Cause the increase-volume mother liquor: 2.6%
Lime carbonate: 22%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Zinic stearas: 0.2%;
Its preparation method is with embodiment 1, and the relevant performance of resulting alloy is seen table 1-2.
Used increase-volume causes mother liquor; Be that (O-W02 is a kind of of Yellow Protopet 2A with 20kg Di Cumyl Peroxide 99,20kg iso-cyanuric acid triallyl ester (TAIC), 160kg O-W02; Available from grand celebration woods source, Foshan City chemical industry ltd) join in the 400L reaction kettle that electric mixer is installed; At normal temperature, rotating speed is to mix under 50~800rpm 5 minutes, and making content is the oily mother liquor of 20% graft crosslinking initiator and 40% adjuvant grafting branch cross-linked evocating agent.
Embodiment 4
A kind of PO/PS alloy of original position increase-volume, its preparation raw material is grouped into by the one-tenth of following mass percent:
HOPP resin (MI=3): 40.8%
High-impact polystyrene (MI=8): 27.2%
POE(MI=1.5): 8%
Cause the increase-volume mother liquor: 3.6%
Mineral filler (permanent white/lime carbonate=4: 1; Weight ratio): 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Zinic stearas: 0.2%;
Its preparation method is with embodiment 1, and the relevant performance of resulting alloy is seen table 1.
Used increase-volume causes mother liquor with embodiment 1.
Embodiment 5
A kind of PO/PS alloy of original position increase-volume, its preparation raw material is grouped into by the one-tenth of following mass percent:
HOPP resin (MI=3): 48.3%
General Purpose Polystyrenre (MI=8): 20.7%
LLDPE (MI=2): 5.6%
Cause the increase-volume mother liquor: 5%
Talcum powder (1250 orders/3000 orders=1: 1; Weight ratio): 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide: 0.2%;
Its preparation method is with embodiment 1, and the relevant performance of resulting alloy is seen table 1.
Used increase-volume causes mother liquor with embodiment 1.
Comparative Examples 1
A kind of PO/PS alloy, its preparation raw material is grouped into by the one-tenth of following mass percent:
HOPP resin (MI=3): 45.6%
General Purpose Polystyrenre (MI=8): 19%
LLDPE (MI=2): 5%
Styrene-ethylene-propylene-styrene block copolymerization grafts (SEPS): 10%
Talcum powder (1250 orders/3000 orders=1: 1; Weight ratio): 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide: 0.2%;
Its preparation method is: polyolefin resin, polystyrene resin, expanding material SEPS, oxidation inhibitor, filler and lubricant etc. are mixed, and extruding pelletization in twin screw extruder finally obtains product; The processing temperature of material in forcing machine is 190~230 ℃.The relevant performance of resulting alloy is seen table 2.
Comparative Examples 2
A kind of PO/PS alloy, its preparation raw material is grouped into by the one-tenth of following mass percent:
HOPP resin (MI=3): 45.5%
General Purpose Polystyrenre (MI=8): 19.5%
LLDPE (MI=2): 12%
Two two or five (graft crosslinking initiators): 0.6%
Yellow Protopet 2A: 2%
Talcum powder (1250 orders/3000 orders=1: 1; Weight ratio): 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide: 0.2%;
Its preparation method is: polyolefin resin, polystyrene resin, graft crosslinking initiator, Yellow Protopet 2A are pre-mixed evenly, add oxidation inhibitor, filler and lubricant etc. again and mix, extruding pelletization in twin screw extruder finally obtains product; The processing temperature of material in forcing machine is 190~230 ℃.The relevant performance of resulting alloy is seen table 2.
Comparative Examples 3
A kind of PO/PS alloy, its preparation raw material is grouped into by the one-tenth of following mass percent:
COPP resin (MI=3): 46.9%
General Purpose Polystyrenre (MI=8): 20.1%
LLDPE (MI=2): 10.6%
Yellow Protopet 2A: 2%
Talcum powder (1250 orders/3000 orders=1: 1; Weight ratio): 20%
Oxidation inhibitor (1010/168=1: 1; Weight ratio): 0.2%
Ethylene bis stearamide: 0.2%;
Its preparation method is: polyolefin resin, polystyrene resin, Yellow Protopet 2A are pre-mixed evenly, add oxidation inhibitor, filler and lubricant etc. again and mix, extruding pelletization in twin screw extruder finally obtains product; The processing temperature of material in forcing machine is 190~230 ℃.The relevant performance of resulting alloy is seen table 2.
Table 1
Project |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Tensile strength (MPa) |
28.2 |
27.5 |
26.6 |
25.2 |
29.5 |
Elongation (%) |
38.4 |
42.7 |
48.3 |
23.1 |
28.5 |
Flexural strength (MPa) |
36.4 |
38.2 |
35.1 |
39.8 |
38.9 |
Modulus in flexure (MPa) |
1956 |
2014 |
1878 |
2312 |
2287 |
Notched Izod impact strength (MPa) |
4.8 |
4.5 |
5.3 |
3.8 |
3.9 |
Shrinking percentage (%) |
0.6~0.8 |
0.6~0.7 |
0.6~0.7 |
0.5~0.6 |
0.6~0.7 |
Table 2
Project |
Embodiment 2 |
Embodiment 3 |
Comparative Examples 1 |
Comparative Examples 2 |
Comparative Examples 3 |
Tensile strength (MPa) |
27.5 |
26.6 |
26.9 |
23.2 |
21.7 |
Elongation (%) |
42.7 |
48.3 |
48.2 |
17.3 |
8.0 |
Flexural strength (MPa) |
38.2 |
35.1 |
32.2 |
36.8 |
35.4 |
Modulus in flexure (MPa) |
2014 |
1878 |
1795 |
1923 |
1943 |
Notched Izod impact strength (MPa) |
4.5 |
5.3 |
4.8 |
2.3 |
1.9 |
Shrinking percentage (%) |
0.6~0.7 |
0.6~0.7 |
0.6~0.8 |
0.8~0.9 |
0.7~0.9 |
Can find out from table 1; Embodiment 1~5 adopts the PO/PS alloy of dynamic vulcanization original position capacity increasing technique preparation; Can prepare good mechanical performance through the ratio of regulating PO and PS, the consumption that causes the increase-volume mother liquor, the kind and the consumption of mineral filler; Modulus 1800~2500MPa, the alloy material of molding shrinkage 0.5%~0.8%.
Can find out from table 2; Comparative Examples 1 has added the compatilizer of 10%SEPS as the PO/PS alloy; With only compare through the Comparative Examples 3 of simply extruding blend; The performance of material has obtained significantly improving, but because cost an arm and a leg (being generally 35000 yuan~60000 yuan/ton) of segmented copolymer class compatilizer makes the PO/PS alloy that makes with this method lose use value because of production cost is too high.By contrast, utilize alloy material performance with Comparative Examples 1 under the situation that does not add segmented copolymer of dynamic vulcanization original position capacity increasing technique preparation suitable.Its less cost and good comprehensive performances highlight product great competition power and practical value on market.
Comparative Examples 2 carries out extruding gained behind the premix for the peroxide grafted cross-linked evocating agent is direct and raw material.Because before not processing mother liquor, the superoxide of trace is difficult to homodisperse in material, has a strong impact on the carrying out of dynamic vulcanization original position increase-volume reaction, causes the degradation of alloy.
In sum, the present invention adopts dynamic vulcanization original position capacity increasing technique to prepare the PO/PS alloy, for improving two kinds of incompatible component intermingling materials a kind of capacity increasing modifying method of novelty is provided.It is low that the alloy material for preparing with this method has a cost, produce simple, low molding shrinkage, advantages such as good comprehensive mechanical properties have a good application prospect in fields such as electronic apparatus, building, daily necessities.
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.