CN102639729B - Method for extracting rare earth elements from phosphogypsum - Google Patents

Method for extracting rare earth elements from phosphogypsum Download PDF

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CN102639729B
CN102639729B CN2010800392652A CN201080039265A CN102639729B CN 102639729 B CN102639729 B CN 102639729B CN 2010800392652 A CN2010800392652 A CN 2010800392652A CN 201080039265 A CN201080039265 A CN 201080039265A CN 102639729 B CN102639729 B CN 102639729B
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rare earth
earth element
phosphogypsum
extraction
acid
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CN102639729A (en
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Y·K·阿布拉穆夫
V·M·维瑟洛夫
V·M·扎勒维斯基
V·G·塔穆卡
V·D·伊夫多吉莫夫
N·D·阿古诺夫
L·P·伯格达诺娃
N·A·古卡索夫
L·V·莫托维洛娃
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Gemini Technology Co ltd
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ZAKRYTOE AKCIONERNOE OBSCHESTVO TWIN TRADING Co
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B59/00Obtaining rare earth metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/06Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/06Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
    • C22B3/065Nitric acids or salts thereof
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/42Treatment or purification of solutions, e.g. obtained by leaching by ion-exchange extraction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Organic Chemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Extraction Or Liquid Replacement (AREA)

Abstract

The invention relates to methods for extracting rare earth elements, in particular from phosphogypsum. The proposed method involves the acid extraction of rare earth element compounds from phosphogypsum using a solution consisting of a mixture of sulphuric acid and nitric acid in a ratio of 3.2:1.2 with a concentration of 1-3 wt% and a liquid to solid ratio of 4:5 over a period of 8-12 minutes, while the extraction suspension is agitated and subjected to a hydroacoustic effect. The insoluble gypsum residue is then separated from the extraction suspension and the rare earth element compounds are recovered from the extraction solution by cation exchange sorption with the extraction solution being passed through a cation exchange filter.; The method makes it possible to raise the level of extraction of rare earth elements and halve the time taken to carry out the process, while using smaller concentrations and volumes of acid reagents.

Description

Reclaim the method for rare earth element from phosphogypsum
The present invention relates to for rare earth element, particularly reclaim from phosphogypsum the method for the compound of rare earth element.
In current rare-earth industry, the expense greater than 60% is relevant with mining and preparation of ore.Therefore, it is prefitable that the primary products that industry is produced are used, and wherein rare earth element is the accessory constituent that goes out from the subsurface mineral resource exploitation.For these purposes, can use the phosphatic rock phosphogypsum as primary products.During the phosphatic rock concentrate is in order to the vitriolization of making mineral manure, produce phosphogypsum.With by CaSO 4* 2H 2What the plaster of paris stone that O constitutes formed contrast is that phosphogypsum is the technology original prod.Here it is, and why the latter has the reason of quite a large amount of impurity, and described impurity is the compound of rare earth and other element (8-19%).The composition that depends on the phosphatic rock concentrate, the content of rare earth element are 0.5-1.1%.
Exist to relate to from phosphogypsum and reclaim rare earth element (referring to RF patent N 2225892 MPK C22B 59/00) and relate to the currently known methods that uses 25% sulphuric acid soln to handle phosphogypsum.The rate of recovery of rare earth element is 50.0-60.2%.The time of this vitriolization is 3 hours; Sulfuric acid concentration is 20-25 weight %, and liquid-solid ratio equals 2-3.By making the sulphite of rare earth element breed crystal seed (inoculate) to carry out the crystallization of rare earth element to surpass 100 liquid-solid ratio.Such technical requirements production relates to a large amount for the treatment of facilities.In addition, the shortcoming of this method comprises the processing operation of the low rate of recovery of rare earth element, quite big quantity, recycle sulfuric acid solution and the time loss of large volume.
There is another kind of currently known methods, this method relates to the compound that used the 22-30% sulphuric acid soln to handle rare earth element and phosphorus and is extracted in the solution in 20-25 minute, formation contains the insoluble gypsum resistates (RF patent N 2337897, MPK C 01F11/46) of a large amount of sulfuric acid and phosphoric acid.Extraction solution also contains the double sulfate of rare earth element and sodium or potassium.With Ca (OH) 2, CaO or CaCO 3The gained crystal gypsum is handled so that the resistates depickling of sulfuric acid and phosphoric acid, unless their pH value surpasses 5.Need to control the content of phosphorus impurities in the waste liquid simultaneously, this depends on their content and the ratio of remaining gypsum humidity, uses TiOSO 4H 2O this waste liquid is extracted or purification process up to obtaining admissible P 2O 5Content.
This method allows to realize and will be extracted into up to 82.1% rare earth element in the extraction solution, wherein with the rate of recovery up to 68.5% they further is separated into enriched material by crystallization.
The shortcoming of this method is that the pH value of gained crystal gypsum does not meet admissible building standard and high P 2O 5Concentration.Lanthanon is suitable time-consuming procedure (2 hours) from the separation of supersaturation extraction solution.Should control the residual humidity of content and the gypsum resistates of phosphorus impurities in the acid extraction agent.For removing excessive phosphorus, need specific installation to make the phosphorus compound depickling in order to use dry titanium compound or the mixture of titanium and the vitriol oil, and further separate the titanium phosphate oxonium salt simultaneously and use the vitriol oil to force to handle.If the concentration of sulfuric acid is reduced to and is lower than 22% in the extraction solution, then should the reclaim(ed) sulfuric acid enriched material so that it can be used for this process again.This will need a large amount of reactors, be used for the storage of the extraction of rare earth element, different extraction solutions and make housing apparatus and the filter plant of phosphorus compound depickling.
Exist and a kind ofly with 85% separation rate (separation) rare earth element is recovered to known nitric acid technology the solution from phosphatic rock, described solution also contains phosphorus and fluorine (V.D.Kosynkin etc., " State of the Art and Development Perspectives of Rare-Earth Industry in Russia "-" Metals ", N 1,2001).
The most similarly be followingly to reclaim the method for rare earth element (referring to RF patent N 2293781 from phosphogypsum with the method for advocating, MPK C 22B 59/00), this method relates to uses the vitriolization phosphogypsum, further be extracted into rare earth element in the solution, isolate insoluble gypsum resistates, improve the content of supersaturated solution middle-weight rare earths element so that the enriched material crystallization of rare earth element, this enriched material is separated with waste liquid and it is handled.Before the separatin non-soluble resistates, use the sulfuric acid of 22-30% (by weight) concentration in 20-30 minute, to handle phosphogypsum to avoid rare earth element from the spontaneous crystallization of solution with the liquid-solid ratio of 1.8-2.2.Because the sodium content of 0.4-1.2g/l obtains the supersaturation of this solution.
The shortcoming of this currently known methods is to need the acid of other reagent, high density and their sizable volumes, much have the basic fundamental operation of inadequate rare earth element rate of recovery and an overall complexity of this method.
The objective of the invention is to obtain to improve the technique effect that reclaims the efficient of rare earth element from the phosphogypsum extraction, it is owing to the minimizing of auxiliary reagent, the reduction of the concentration of acid reagent and in addition by reducing the basic fundamental operation and improving the rate of recovery and the simplified method that rare earth element enters extraction solution.
This technique effect is by obtaining for the method that reclaims rare earth element from phosphogypsum according to the present invention, when this method is included in hybrid extraction suspension from phosphogypsum acid extract rare earth element, the insoluble residue of crystallization phosphogypsum is isolated and reclaimed rare earth element from this extraction solution from extraction solution, use has 1-3 weight % concentration, ratio is that sulfuric acid-nitrate mixture of 3.2-1.2 carried out acid extract with the liquid-solid ratio of 4-5 in 8-12 minute, and simultaneously the extraction suspension that mixes is carried out the underwater sound (hydroacoustic) effect, and use cation exch ange adsorption to carry out rare earth element from the recovery of this extraction solution by making extraction solution through positively charged ion-exchange strainer.
The extraction solution that does not contain rare earth element can be regenerated and isolate in order to the rare earth element that further uses in the stage of phosphogypsum acid extract and will be fettered by the sorbent material from positively charged ion-exchange strainer, this moment, strainer obtained regeneration.
As proving by experiment, formed acidic waste can be used as sulfuric acid-nitrate mixture when producing nitrocotton.
The principal character of advocating of the present invention that can obtain technique effect is as follows.
When using sulfuric acid-nitrate mixture to handle phosphogypsum, rare earth element and sulfuric acid and nitric acid interact.As with the sulfuric acid results of interaction, rare earth element dissolved in 10 minutes, entered in the solution from the sodium of phosphogypsum and potassium cationic simultaneously and formed double sulfate with therein rare earth element.The solubleness of the double sulfate of sodium and rare earth element and potassium and rare earth element in sulphuric acid soln all is low (referring to E.P.Lokshin etc., " Recovery Issues of Rare Earth Metals During Sulfuric Processing of Khibin Apatite Concentrate "-" Metals ", N 1,2001) and be good in nitric acid.
Prove that by experiment the concrete ratio of the mixture of above-mentioned acid and concentration and underwater sound effect simultaneously provide the condition that is used for reclaiming comparatively fully from phosphogypsum rare earth element.
The possibility of rare earth element crystallization has been got rid of in the acid extraction of using sulfuric acid-nitrate mixture to carry out with the liquid-solid ratio of 4-5 before gypsum separates, and can make suspension best in extractor and the stable mixing of acquisition when this suspension is passed through rotation-oscillation device.The use of the mixture of sulfuric acid and nitric acid helps other impurity separating fully from gypsum crystal.
Because the constant underwater sound effect to phosphogypsum extraction suspension can obtain the compound of rare earth element and other impurity and the needed Best Times of interaction (8-12 minute) of sulfuric acid and nitric acid.The pass through working element (element) of rotation-oscillation device of suspension, and gypsum stands intense mechanical and grinds and become the particle (participle) with 10-15 μ m and carry out cavitation under corresponding to the parameter of ultrasonic frequency.This is that 150-250mm diameter and spinner velocity are that the operator scheme of rotation-oscillation device of 50Hz is guaranteed by its working element especially.Described parameter in the rotation-oscillation device produces strong influence to the suspension in the labyrinth type between its rotor and stator (labyrinth) space (10-15 μ m), thereby and the Mechanical Crushing that the crystal cavitation occurs make mass transfer process quite fast.Known this supersound process is used for making physics and chemical process violent (referring to L.D.Rosenberg " Ultrasonics ", M., 1956) more.
After finishing extraction process, with suspension impouring separating unit, for example centrifuge separator or strainer go out crystal gypsum in this from solution separating.
Described solution is supplied to the positively charged ion-exchange strainer of the compound that contains absorption rare earth element and phosphorus.The solution that leaves this positively charged ion-exchange strainer is the aqueous solution of sulfuric acid and nitric acid and is recovering can be used for this process again after the sour ratio.The resistates of rare earth element is separated with the working-surface of positively charged ion-exchange strainer, and this strainer can be used for the other absorption of rare earth element.
Experimental results show that the purposes of the mixture of the so-called acidic waste that when using different methods to produce soluble cotton, forms.The rate of recovery that experimental result shows rare earth element is close to the rate of recovery that obtains when using 3 weight % concentration sour.
Above-mentioned feature of the present invention has been guaranteed the realization of this method and allow have been reduced the quantity of reagent and time that consumption and this technological process are required and the load of base unit.They also help to improve the rate of recovery of rare earth element and make the technological process optimization on the whole.
The essence of the method for advocating can be understood by following examples.
Embodiment:
Embodiment 1
Slag material (dump) phosphogypsum (phosphatic rock) that 100kg is contained 0.45% rare earth element is handled when using sulfuric acid-nitrate mixture solution of 1 weight % to mix in big capacity pot type extractor with 5 liquid-solid ratio in 10 minutes.Accordingly, sulfuric acid and nitric acid are included in the described mixture with the ratio of 3: 1 (weight part).During extraction process, mix when suspension flowed through rotation-oscillation device in 10 minutes and it is carried out the underwater sound handle.These parameters have been guaranteed the required stability of suspension and to the underwater sound effect of its generation.The rotor diameter of rotation-oscillation device is 150mm, and its rotational frequency is 50Hz, and feeding rate is 5m 3/ h.For solution is separated with the crystallization phosphogypsum, in separating centrifuge, handle gained suspension.
The sample analysis of use ICPMS (inductively coupled plasma mass spectrometry) demonstrates and equals 86.1% the rare earth element rate of recovery.
Make the solution that contains rare earth element through positively charged ion-exchange strainer.The enriched material of rare earth element is the products obtained therefrom of this method on positively charged ion-exchange strainer.The rate of recovery is 86.1%.Reuse acidic extractant (after making its process positively charged ion-exchange strainer and regenerating).
In following table, shown the rare earth element rate of recovery based on the experiment of carrying out.
Figure BDA0000140480500000051
As finding out from above-described embodiment and table, the method of advocating makes the raising rare earth element reach 85-86.1% and the time of extraction process is reduced by half from the rate of recovery of phosphogypsum, allows to use the less reagent of low concentration and acid reagent and the permission of smaller size smaller to reduce many technological operations.
The method of advocating can be used for industrial application, and condition is to use and rotates-standard equipment of vibrating device and positively charged ion-exchange combination of filters.
Figure BDA0000140480500000061

Claims (3)

1. method that reclaims rare earth element from phosphogypsum, this method comprises: in hybrid extraction suspension, from phosphogypsum acid extract rare earth element, insoluble crystal gypsum resistates is isolated and reclaimed rare earth element from described extraction solution from extraction solution, the method is characterized in that in 8-12 minute sulfuric acid-nitrate mixture of using sulfuric acid with 1-3 weight % concentration and nitric acid 3.2:1-1.2:1 weight ratio and carry out described acid extract with the liquid-solid ratio of 4-5, simultaneously the extraction suspension that mixes is produced underwater sound effect, and use cation exch ange adsorption to reclaim described rare earth element through positively charged ion-exchange strainer from described extraction solution by making described extraction solution.
2. according to the process of claim 1 wherein described rare earth element is regenerated described extraction solution after described extraction solution reclaims, and carrying out acid extract again.
3. use when producing soluble cotton formed acidic waste as described sulfuric acid-nitrate mixture according to the process of claim 1 wherein.
CN2010800392652A 2010-09-14 2010-09-14 Method for extracting rare earth elements from phosphogypsum Expired - Fee Related CN102639729B (en)

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RU2519692C1 (en) * 2012-11-12 2014-06-20 Закрытое Акционерное Общество "Твин Трейдинг Компани" Extraction of rare-earth elements from hard materials containing rare-earth metals
RU2528573C1 (en) * 2013-03-05 2014-09-20 Открытое акционерное общество "Объединенная химическая компания "УРАЛХИМ" Method of extracting rare-earth metals and producing gypsum plaster from phosphogypsum hemihydrate
RU2543160C2 (en) * 2013-03-18 2015-02-27 Открытое акционерное общество "Объединенная химическая компания "УРАЛХИМ" Method of sulphuric acid decomposition of rem-containing phosphate raw material
CN104357663B (en) * 2014-11-10 2016-06-15 德阳三汇太阳能发电设备有限公司 A kind of ardealite Application way
CN104724746B (en) * 2015-02-15 2017-01-11 潍坊学院 Method for recycling ardealite

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