CN102633012B - Noodle storage tower - Google Patents

Noodle storage tower Download PDF

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Publication number
CN102633012B
CN102633012B CN201210095562.XA CN201210095562A CN102633012B CN 102633012 B CN102633012 B CN 102633012B CN 201210095562 A CN201210095562 A CN 201210095562A CN 102633012 B CN102633012 B CN 102633012B
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China
Prior art keywords
chain wheel
wheel set
chain
motor
row
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CN201210095562.XA
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CN102633012A (en
Inventor
张勤
张继红
张黎
胡建华
邓嫄
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CHENGDU ZHONGKE JINGWEI MACHINERY MANUFACTURING Co Ltd
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CHENGDU ZHONGKE JINGWEI MACHINERY MANUFACTURING Co Ltd
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Abstract

The invention discloses a noodle storage tower, comprising a frame (1), an upper-row chain wheel group (2) and a lower-row chain wheel group (3) arranged on the frame (1), and further comprising an upper motor (4), a lower motor (5), an upper drive chain wheel group (6) connected with the upper motor (4), a lower drive chain wheel group (7) connected with the lower motor (5), and a movable chain wheel group arranged between the upper-row chain wheel group (2) and the lower-row chain wheel group (3), wherein a noodle storage mechanism (10) is arranged between chains at the both sides of the chain wheel group, a guide rail (15) and a slide plate (16) freely sliding along the guide rail (15) are further arranged on the frame (1), and the movable chain wheel group is fixed on the slide plate (16). The noodle storage tower disclosed by the invention has the advantages of being timely and sensitive in control, and rapid in response, thus ensuring no influence on production efficiency; the whole control process is high in the automation degree, accurate in control, and saving in labour and time; the noodle storage time is long, and manual processing on the noodle cakes is avoided, thus the sanitation of noodle pieces can be guaranteed; and the noodle storage tower is reliable in operation and convenient in maintenance.

Description

Storage face tower
Technical field
The present invention relates to production equipment of instant noodles technical field, particularly a kind of storage face tower.
Background technology
At present, in the time carrying out instant noodles production, generally adopt conveyor line to produce, its degree of automation is low, and production output is large.In its manufacturing line, normally Air cooler is connected with pillow type packing machine by a point face machine; when wrapping machine breaks down; while needing the short time to shut down; manufacturing line leading portion continues to produce; the face piece of producing can only be by manually picking, and causes the fragmentation of face piece, and production scene is stacked chaotic; personnel's work capacity increases, and benefit reduces.
In order to address this problem; now design a point face storage plane system; it is made up of lining-up machine, conveyer, a point face machine, and in the time that wrapping machine quits work, face piece is stored on conveyer; part has solved the storage problem of face piece when wrapping machine is shut down; but due to the restriction of the aspects such as place, machine manufacture ability, the length of conveyer is restricted, cause storing up the face time very limited; the general storage face time is less than 1 minute, cannot meet the requirement of production scene.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of storage face tower that the face time is long, degree of automation is high, reliable, easy to maintenance that stores up is provided.
Object of the present invention is achieved through the following technical solutions:
Storage face tower, comprise frame, be arranged on upper row chain wheels and lower arrayed chain wheels in frame, it also comprises the upper motor that is arranged at upper rack, be arranged at the lower motor of frame lower, be arranged at the upper drive sprocket set being connected with upper motor in frame, be arranged at the lower drive sprocket set that frame up and down motor connects, be arranged at the mobile chain wheel set between row chain wheels and lower arrayed chain wheels, mobile chain wheel set comprises the mobile chain wheel set of row and the mobile chain wheel set of lower row, described chain wheel set comprises rotating shaft, the two ends of rotating shaft are respectively equipped with sprocket wheel, between the sprocket wheel of homonymy, being provided with chain connects, the chain upper drive sprocket set of connecting successively, upper row chain wheels, the mobile chain wheel set of upper row, lower drive sprocket set, lower arrayed chain wheels and the mobile chain wheel set of lower row, and chain is for interlocking by upper row chain wheels and the mobile chain wheel set of upper row and lower arrayed chain wheels and the mobile chain wheel set of lower row, form two sections of snakelike trends, between the chain of chain wheel set both sides, be provided with Chu Mian mechanism, the slide plate that is also provided with guide rail and is free to slide along guide rail in frame, mobile chain wheel set is fixedly installed on slide plate.
One side of described upper drive sprocket set is provided with idler sprocket group, idler sprocket group under being provided with of a side of lower drive sprocket set.
In described frame, be also provided with transition chain wheel set, transition chain wheel set comprises transition chain wheel set and lower transition chain wheel set, and lower arrayed chain wheels are connected with upper drive sprocket set with lower transition chain wheel set by upper transition chain wheel set successively.
Described Chu Mian mechanism is that two ends are arranged at the hanging basket of installing with a determining deviation on the chain of chain wheel set both sides.
The feed end of storage face tower is connected with Air cooler, and the discharge end of storage face tower is connected with point face machine and a wrapping machine in turn.
Described upper drive sprocket set is connected with a upper motor, and the two ends of lower drive sprocket set are connected with respectively a lower motor.
Described upper motor and lower motor are connected with respectively motor driver, motor driver is connected with controller, controller is also connected with coder A and coder B, and coder A is for detection of the service condition of Air cooler, and coder B is for detection of the service condition that detects wrapping machine.
Chain is divided into upper row chain bar and lower arrayed chain bar two parts by lower drive sprocket set and upper drive sprocket set, upper row chain bar connects idler sprocket group, upper row chain wheels and the mobile chain wheel set of upper row successively, and lower arrayed chain bar connects lower idler sprocket group, lower arrayed chain wheels, the mobile chain wheel set of lower row and transition chain wheel set successively.
When work, in upper driven by motor, drive sprocket set is rotated, and controller, by motor actuator in the control of capturing and coding device a-signal, makes drive sprocket set rotating speed and Air cooler keep synchronizeing; Under lower driven by motor, drive sprocket set is rotated, and controller, by motor actuator under capturing and coding device B signal control, makes lower drive sprocket set rotating speed and wrapping machine keep synchronizeing.
In the time that upper motor speed mates with lower motor speed, when Air cooler work speed mates with wrapping machine work speed, mobile chain wheel set position keeps quiescence, can not move up and down, and the face number of blocks in storage face tower remains unchanged, in the time that wrapping machine quits work, divide face machine to quit work, under controller control, motor stops operating, and lower drive sprocket set stops operating, because Air cooler works on, upper drive sprocket set keeps normal working, and then in frame row chain bar loosen, the stressed tensioning of lower arrayed chain bar, mobile chain wheel set is stressed to be moved down, lower arrayed chain bar length reduce, upper row's chain length increase, the face piece that Air cooler is produced is sent in the hanging basket of row chain bar, realizes the object of storage face, in the time that wrapping machine is reworked again, the face piece of many storages in storage face tower need to be discharged, the work speed compared with normal work speed of wrapping machine improves, divide face machine work speed to improve, under controller control, motor speed improves, lower drive sprocket set degree of turning is improved, simultaneously, because Air cooler speed is constant, upper drive sprocket set rotating speed remains unchanged, and then the stressed tensioning of upper row chain bar, lower arrayed chain bar loosens, in the time that chain tension is greater than the gravity of mobile chain wheel set, the stressed upward movement of mobile chain wheel set, the row's of making chain length reduces relatively, the face number of blocks storing in storage face tower reduces.
The present invention has the following advantages:
In the time that wrapping machine breaks down shutdown, lower motor quits work simultaneously, storage face tower stops outside conveyor surface piece, control sensitively in time, be swift in response, do not affect the production of other operations of manufacturing line simultaneously, face piece Air cooler being transported by the stroke of chain in change storage face tower temporarily stores, avoid the face cake that needs artificial treatment front end manufacturing line to continue to produce, can guarantee the health of face piece, guaranteed that the production efficiency of whole manufacturing line is unaffected simultaneously; After wrapping machine trouble shooting, accelerate output storage face tower inner face piece by improving the speed of production of wrapping machine and the rotating speed of lower drive sprocket set, make manufacturing line recover normal, whole control process degree of automation is high, controls accurately saving of work and time.
And have the storage face time long (generally can reach 4 to 5 minutes), equipment is reliable, feature easy to maintenance, the application of storage face tower, makes the realization of fried instant noodle equipment back segment automation become possibility.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is left TV structure schematic diagram of the present invention
In figure, 1-frame, the upper row chain wheels of 2-, 3-lower arrayed chain wheels, the upper motor of 4-, motor under 5-, the upper drive sprocket set of 6-, drive sprocket set under 7-, the mobile chain wheel set of the upper row of 8-, under 9-, arrange mobile chain wheel set, 10-Chu Mian mechanism, the upper idler sprocket group of 11-, idler sprocket group under 12-, the upper transition chain wheel set of 13-, transition chain wheel set under 14-, 15-guide rail, 16-slide plate.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described:
As Fig. 1, shown in Fig. 2, storage face tower, comprise frame 1, be arranged on upper row chain wheels 2 and lower arrayed chain wheels 3 in frame 1, it also comprises the upper motor 4 that is arranged at frame 1 top, be arranged at the lower motor 5 of frame 1 bottom, be arranged at the upper drive sprocket set 6 being connected with upper motor 4 in frame 1, be arranged at the lower drive sprocket set 7 that frame 1 up and down motor 5 connects, be arranged at the mobile chain wheel set between row chain wheels 2 and lower arrayed chain wheels 3, mobile chain wheel set comprises the mobile chain wheel set 8 of row and the mobile chain wheel set 9 of lower row, described chain wheel set comprises rotating shaft, the two ends of rotating shaft are respectively equipped with sprocket wheel, between the sprocket wheel of homonymy, being provided with chain connects, the chain upper drive sprocket set 6 of connecting successively, upper row chain wheels 2, the mobile chain wheel set 8 of upper row, lower drive sprocket set 7, lower arrayed chain wheels 3 and the mobile chain wheel set 9 of lower row, and chain is for interlocking by upper row chain wheels 2 and the mobile chain wheel set 8 of upper row and lower arrayed chain wheels 3 and the mobile chain wheel set 9 of lower row, form two sections of snakelike trends, between the chain of chain wheel set both sides, be provided with Chu Mian mechanism 10, the slide plate 16 that is also provided with guide rail 15 in frame 1 and is free to slide along guide rail 15, mobile chain wheel set is fixedly installed on slide plate 16.
One side of described upper drive sprocket set 6 is provided with idler sprocket group 11, idler sprocket group 12 under being provided with of a side of lower drive sprocket set 7.
In described frame 1, be also provided with transition chain wheel set, transition chain wheel set comprises transition chain wheel set 13 and lower transition chain wheel set 14, and lower arrayed chain wheels 3 are connected with upper drive sprocket set 6 with lower transition chain wheel set 14 by upper transition chain wheel set 13 successively.
Described Chu Mian mechanism 10 is arranged on the chain of chain wheel set both sides the hanging basket of installing with a determining deviation for two ends.
The feed end of storage face tower is connected with Air cooler, and the discharge end of storage face tower is connected with point face machine and a wrapping machine in turn.
Described upper drive sprocket set 6 is connected with a upper motor 4, and the two ends of lower drive sprocket set 7 are connected with respectively a lower motor 5.
Described upper motor 4 and lower motor 5 are connected with respectively motor driver, motor driver is connected with controller, controller is also connected with coder A and coder B, and coder A is for detection of the service condition of Air cooler, and coder B is for detection of the service condition that detects wrapping machine.
Chain is divided into upper row chain bar and lower arrayed chain bar two parts by lower drive sprocket set 7 and upper drive sprocket set 6, upper row chain bar connects idler sprocket group 11, upper row chain wheels 2 and the mobile chain wheel set 8 of upper row successively, and lower arrayed chain bar connects lower idler sprocket group 12, lower arrayed chain wheels 3, the mobile chain wheel set 9 of lower row and transition chain wheel set successively.
When work, upper motor 4 drives upper drive sprocket set 6 inhours to rotate, and controller, by motor 4 motor drivers in the control of capturing and coding device a-signal, makes drive sprocket set 6 rotating speeds and Air cooler keep synchronizeing; Lower motor 5 drives lower drive sprocket set 7 inhours to rotate, and controller, by motor 5 motor drivers under capturing and coding device B signal control, makes lower drive sprocket set 7 rotating speeds and wrapping machine keep synchronizeing.
In the time that upper motor 4 rotating speeds mate with lower motor 5 rotating speeds, when Air cooler work speed and wrapping machine speeds match, mobile chain wheel set position keeps quiescence, can not move up and down, and the face number of blocks in storage face tower remains unchanged, in the time that wrapping machine quits work, divide face machine to quit work, under controller control, motor 5 stops operating, and lower drive sprocket set 7 stops operating, because Air cooler works on, upper drive sprocket set 6 keeps normal working, and then in frame 1 row chain bar loosen, the stressed tensioning of lower arrayed chain bar, mobile chain wheel set is stressed to be moved down, lower arrayed chain bar length reduce, upper row's chain length increase, the face piece that Air cooler is produced is sent in the hanging basket of row chain bar, realizes the object of storage face, in the time that wrapping machine is reworked again, the face piece of many storages in storage face tower need to be discharged, the work speed compared with normal work speed of wrapping machine improves, divide face machine work speed to improve, under controller control, motor 5 rotating speeds improve, lower drive sprocket set 7 degree of turning are improved, simultaneously, because Air cooler speed is constant, upper drive sprocket set 6 rotating speeds remain unchanged, and then the stressed tensioning of upper row chain bar, lower arrayed chain bar loosens, in the time that chain tension is greater than the gravity of mobile chain wheel set, the stressed upward movement of mobile chain wheel set, the row's of making chain length reduces relatively, the face number of blocks storing in storage face tower reduces, make manufacturing line return to normal condition.
Realize in the time that wrapping machine changes film or breaks down, divide face machine to quit work, Air cooler works on, storage face tower is gone up row's chain length by change, make face piece time of run in storage face tower longer, the stroke of face piece is longer, has increased the quantity that stores face piece simultaneously, win the time for the maintenance of wrapping machine, do not affected the production and processing work of leading portion manufacturing line.And whole process is that controller is controlled automatically, and degree of automation is high, control in time accurately effectively saving of work and time.

Claims (4)

1. storage face tower, comprise frame (1), be arranged on upper row chain wheels (2) and lower arrayed chain wheels (3) in frame (1), it is characterized in that: it also comprises the upper motor (4) that is arranged at frame (1) top, be arranged at the lower motor (5) of frame (1) bottom, be arranged at the upper upper drive sprocket set (6) being connected with upper motor (4) of frame (1), be arranged at the lower drive sprocket set (7) that frame (1) up and down motors (5) connect, be arranged at the mobile chain wheel set between row chain wheels (2) and lower arrayed chain wheels (3), mobile chain wheel set comprises the mobile chain wheel set of row (8) and the mobile chain wheel set of lower row (9), described chain wheel set comprises rotating shaft, the two ends of rotating shaft are respectively equipped with sprocket wheel, between the sprocket wheel of homonymy, being provided with chain connects, the chain upper drive sprocket set (6) of connecting successively, upper row chain wheels (2), the mobile chain wheel set of upper row (8), lower drive sprocket set (7), lower arrayed chain wheels (3) and the mobile chain wheel set of lower row (9), and chain is for interlocking by upper row chain wheels (2) and the mobile chain wheel set of upper row (8) and lower arrayed chain wheels (3) and the mobile chain wheel set of lower row (9), form two sections of snakelike trends, between the chain of chain wheel set both sides, be provided with Chu Mian mechanism (10), the slide plate (16) that is also provided with guide rail (15) in frame (1) and is free to slide along guide rail (15), mobile chain wheel set is fixedly installed on slide plate (16), the feed end of storage face tower is connected with Air cooler, the discharge end of storage face tower is connected with point face machine and a wrapping machine in turn, described upper motor and lower motor are connected with respectively motor driver, motor driver is connected with controller, controller is also connected with for detection of the coder A of Air cooler service condition with for detection of the coder B of wrapping machine service condition, controller is by motor actuator in the control of capturing and coding device a-signal, make drive sprocket set rotating speed and Air cooler keep synchronizeing, controller, by motor actuator under capturing and coding device B signal control, makes lower drive sprocket set rotating speed and wrapping machine keep synchronizeing.
2. storage face tower according to claim 1, is characterized in that: a side of described upper drive sprocket set (6) is provided with idler sprocket group (11), idler sprocket group (12) under being provided with of a side of lower drive sprocket set (7).
3. storage face tower according to claim 1, it is characterized in that: in described frame (1), be also provided with transition chain wheel set, transition chain wheel set comprises transition chain wheel set (13) and lower transition chain wheel set (14), and lower arrayed chain wheels (3) are connected with upper drive sprocket set (6) with lower transition chain wheel set (14) by upper transition chain wheel set (13) successively.
4. storage face tower according to claim 1, is characterized in that: described Chu Mian mechanism (10) is arranged on the chain of chain wheel set both sides the hanging basket of installing with a determining deviation for two ends.
CN201210095562.XA 2012-04-01 2012-04-01 Noodle storage tower Active CN102633012B (en)

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Application Number Priority Date Filing Date Title
CN201210095562.XA CN102633012B (en) 2012-04-01 2012-04-01 Noodle storage tower

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Application Number Priority Date Filing Date Title
CN201210095562.XA CN102633012B (en) 2012-04-01 2012-04-01 Noodle storage tower

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CN102633012B true CN102633012B (en) 2014-05-28

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104609163A (en) * 2014-10-16 2015-05-13 广州辐艾达机电设备有限公司 Automatic pastry storing machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201365484Y (en) * 2009-03-04 2009-12-23 天津顶嘉机械有限公司 Instant noodle storing device provided with movable slide plate component
CN101666571A (en) * 2009-09-14 2010-03-10 成都中科经纬机械制造有限公司 Full-automatic material transportation and cooling system without manual work station
CN202124127U (en) * 2011-02-15 2012-01-25 冯星愿 Flour storage rack

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201365484Y (en) * 2009-03-04 2009-12-23 天津顶嘉机械有限公司 Instant noodle storing device provided with movable slide plate component
CN101666571A (en) * 2009-09-14 2010-03-10 成都中科经纬机械制造有限公司 Full-automatic material transportation and cooling system without manual work station
CN202124127U (en) * 2011-02-15 2012-01-25 冯星愿 Flour storage rack

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