CN102619992A - Anti-blocking cooling liquid control valve for processing rack of hydraulic steering machine and application of anti-blocking cooling liquid control valve - Google Patents
Anti-blocking cooling liquid control valve for processing rack of hydraulic steering machine and application of anti-blocking cooling liquid control valve Download PDFInfo
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- CN102619992A CN102619992A CN2012100766721A CN201210076672A CN102619992A CN 102619992 A CN102619992 A CN 102619992A CN 2012100766721 A CN2012100766721 A CN 2012100766721A CN 201210076672 A CN201210076672 A CN 201210076672A CN 102619992 A CN102619992 A CN 102619992A
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Abstract
The invention discloses an anti-blocking cooling liquid control valve for processing a rack of a hydraulic steering machine and an application of the anti-blocking cooling liquid control valve. The anti-blocking cooling liquid control valve comprises a valve body, wherein an openable valve is arranged in the middle in the valve body and connected with an air cylinder component arranged outside the valve body; the air cylinder component is connected with the inner part of the valve body in a perforative manner; a sealing shell of the air cylinder component is arranged outside the valve body; the lower end of the sealing shell is connected with the valve body in a sealing manner; a shell air duct hole is formed on the shell wall of a joint; a sealing end cover is arranged at the upper end of the sealing shell; an end cover air duct hole is formed in the sealing end cover; an air cylinder is arranged inside the sealing shell; the diameter of the air cylinder is equal to an inner diameter of the sealing shell; and the air cylinder is connected with the openable valve. The anti-blocking cooling liquid control valve has a rational structure and is convenient to process, mount and maintain; the problem that the valve is blocked can be solved effectively, so that the cooling liquid can be supplied successfully, a phenomenon of dry milling is avoided, and the loss rate of a product is reduced; and the anti-blocking cooling liquid control valve can be applied to the field of processing of racks of different types of hydraulic steering machines.
Description
Technical field
The present invention relates to a kind of open and close control valve, relate in particular to the coolant control valve door that prevents the cooling liquid obstruction that a kind of tooth bar automation grinding that is applied to the fluid-link steering machine is used.
Background technique
At present; In each tame auto parts and components manufacturing enterprise; In the fluid-link steering machine tooth bar course of working to one of key component of its fluid-link steering machine assembly; Extensively adopted a kind of automation grinding technique, the automation grinding technique is the key areas in the advanced manufacturing technology, is to realize High-speed machining, precision machining, the most effective, the most widely used basic technology technology of ultraprecise processing in the modern mechanical manufacturing.
When the automation grinding of fluid-link steering machine tooth bar, when automatic charging operation or automatic blanking operation, need close the supply of cooling liquid, and before to the tooth bar grinding process, must in time open cooling liquid.Because when the tooth bar grinding; Cooling liquid must be arranged to the tooth bar workpiece and the equipment for grinding that is in contact with it fully cools off and lubricated, like the supply of no cooling liquid, can the generation dry abrasive cutting between tooth bar workpiece and the equipment for grinding; And this kind dry abrasive cutting meeting damages the emery wheel of tooth bar workpiece and equipment for grinding; When serious even possibly directly damage lathe, have to equipment is carried out shutdown maintenance, greatly reduce manufacturing efficiency.
We find in actual production process, and the main cause that above-mentioned cooling liquid does not have supply condition is described below:
Because the particularity of fluid-link steering machine tooth bar processing; Common liquid in-out valve can't directly be used for this fluid-link steering machine tooth bar manufacture field, and the sand grains of the emery wheel of equipment for grinding was constantly coming off when reason just was grinding, and the metal granule of the powdery that grinds can't filter out fully; Make the sand grains that some are trickle and the metal granule of powdery be blended in the cooling liquid; Cooling liquid is when recycling, and is as shown in Figure 1, and the metal granule that the barrier film pressure balance type Electromagnetic Control valve that existing technology adopts can cause trickle sand grains and powdery is in the pressure balance chamber interior of electromagnetic action deposit at valve; Make valve blocked; Cause cooling liquid to supply with, thereby cause dry abrasive cutting, and maybe follow-up possible manufacturing mechanism damage, problem such as shutdown.
As shown in Figure 2; Through the barrier film pressure balance type Electromagnetic Control valve under the present technology is done further analysis, we find that it causes cooling liquid to supply with, and causes the reason of dry abrasive cutting; Relevant with the body structure of valve under the existing technology, its concrete reason is described below:
The steel of the valve under the existing technology silently is fixed together through contiguous block and rubber diaphragm separator.A pressure release aperture is arranged on the contiguous block.There is pressure release aperture rubber the spool underpart silently.Spool couples together through connecting spring or extension spring and contiguous block.A pressure compensation opening is arranged on the rubber diaphragm separator, water-inlet cavity and pressure equalizing chamber are connected.
When the solenoid valve dead electricity: silently water outlet and relief hole are closed through connecting spring promotion steel under the effect of spool at pressure spring with rubber diaphragm separator.At this moment the water of water-inlet cavity is closed water outlet through pressure compensation opening entering pressure equalizing chamber more reliably.
When solenoid valve was switched on, spool moved up, and opens relief hole, and at this moment pressure equalizing chamber and water chamber are communicated with, and the indoor pressure of pressure balance descends rapidly, at this moment under the effect that connects spring force with valve open.
But we find because relief hole and pressure compensation opening are less from practical situations; Therefore the metal granule of trickle sand grains in the feed pressure balance cylinder and powdery mixes and can't discharge; Just be deposited on that this is indoor cumulative, cause spool blocked, thereby cause that the valve open and close are malfunctioning; Cause the cooling liquid can't normal supply, caused the origin cause of formation of dry abrasive cutting.
In order to address the above problem; Though exist in the existing technology through setting up poker, setting up measure such as anti-blocking baffle plate and prevent to stop up the cooling liquid that causes and do not supply with; But above-mentioned means can't be applicable to the structure of Electromagnetic Control valve; Or can't match with other equipment of grinding with the processing of fluid-link steering machine tooth bar, so this problem can not get solving effectively always.
So press for a kind of novel nonclogging cooling liquid valve at present; Can let fluid-link steering machine tooth bar add man-hour, can not take place because the trickle sand grains and the metal granule of powdery are sneaked into cooling liquid, and cause the problem of valve blockage; Make cooling liquid supply with smoothly, produce and carry out smoothly.
Summary of the invention
For the existing trickle sand grains of Electromagnetic Control valve and the metal granule of powdery that solves under the existing technology can't filter out and be blended in the cooling liquid; Cause these impurity to be deposited on the pressure balance chamber interior of valve, make valve blocked, cause cooling liquid to supply with; The problem that causes dry abrasive cutting; The present invention has designed the processing of fluid-link steering machine tooth bar with anticlogging coolant control valve and application thereof through to the integrally-built improvement of valve, and its concrete structure is described below:
The processing of fluid-link steering machine tooth bar comprises that with anticlogging coolant control valve and application thereof an end is provided with liquid entering hole, and the other end is provided with the valve body of liquid outlet, it is characterized in that:
Described valve body is provided with one within it and opens and closes valve in the middle of the portion, this switching valve and one is arranged on the outside cylinder assembly of valve body and is connected;
Described cylinder assembly is connected with the internal run-through of valve body.
Fluid-link steering machine tooth bar processing according to the present invention is with anticlogging coolant control valve and application thereof; It is characterized in that described cylinder assembly comprises can, end cover and the cylinder of a tubular, it is specially; Can is arranged at the outside of valve body; The lower end and the valve body of can are tightly connected, and end cover then is arranged at the upper end of sealing shell, and cylinder then is arranged at the inside of can; The diameter of cylinder is equal to the internal diameter of can, and this cylinder is connected with the switching valve.
The purpose of design here is; Because the lower end and the valve body of the can of cylinder assembly are tightly connected, the upper end is provided with an end cover, forms the outside that a sealing component places valve body; And this cylinder assembly is connected with the internal run-through of valve body; Make that being arranged at the inner cylinder of can be connected with the inner switching valve of valve body, as long as the control cylinder moves up and down, can drive the unlatching or the obturation that open and close valve.
Fluid-link steering machine tooth bar processing according to the present invention is with anticlogging coolant control valve and application thereof; It is characterized in that; Have the shell air flue hole that is connected with outside gas circuit on the shell wall of the lower end of described can and the joint of valve body, and have the end cap air flue hole that is connected with outside gas circuit on the end cover of the upper end of can too.
Fluid-link steering machine tooth bar processing according to the present invention is with anticlogging coolant control valve and application thereof; The action of cylinder is by the air flue hole control at above-mentioned two places, and the action of cylinder has then directly determined to open and close the working state of valve, like the need Open valve; Then the shell air flue hole from the shell wall that is positioned at the can lower end charges into pressurized gas; Because in the can is confined space,, pressurized gas up moves the switching valve open that will be connected with cylinder so knowing from experience the promotion cylinder; This moment, liquid entering hole and liquid outlet were on state, the work of cooling liquid proper flow; Like the need throttle down; Then the end cap air flue hole from the end cover that is positioned at can upper end charges into pressurized gas, and pressurized gas is known from experience and promoted cylinder and down move the switching valve closing that will be connected with cylinder; Path between liquid entering hole and the liquid outlet is promptly blocked state at this moment, and cooling liquid does not flow.
Use fluid-link steering machine tooth bar processing of the present invention to obtain following beneficial effect with anticlogging coolant control valve and application thereof:
1. fluid-link steering machine tooth bar processing of the present invention is with anticlogging coolant control valve and application thereof, and its structure is reasonable, processing, installation, easy to maintenance;
2. fluid-link steering machine tooth bar processing of the present invention is with anticlogging coolant control valve and application thereof; The metal granule that can prevent trickle sand grains and powdery is effectively sneaked into cooling liquid and the deposition that causes; Avoid the problem of valve blockage, made cooling liquid supply with smoothly, prevented the generation of dry abrasive cutting; Reduce the newspaper loss rate of product, improved manufacturing efficiency simultaneously;
Description of drawings
Fig. 1 is the concrete structure schematic representation of the barrier film pressure balance type Electromagnetic Control valve under the existing technology;
Fig. 2 is the concrete enlarged view of obstruction place of the barrier film pressure balance type Electromagnetic Control valve under the existing technology.
Fig. 3 is the concrete structure schematic representation of fluid-link steering machine tooth bar processing of the present invention with anticlogging coolant control valve and application thereof;
Fig. 4 is the concrete structure plan view of fluid-link steering machine tooth bar processing of the present invention with anticlogging coolant control valve and application thereof.
Fig. 5 is the concrete structure schematic representation of fluid-link steering machine tooth bar processing of the present invention with the valve opening state of anticlogging coolant control valve and application thereof;
Fig. 6 is the concrete structure schematic representation that install Returnning spring after formation normally off of fluid-link steering machine tooth bar of the present invention processing with anticlogging coolant control valve and application thereof;
Fig. 7 adds the whole working procedure states sketch of fluid-link steering machine tooth bar processing of the present invention with the tooth bar processing system of anticlogging coolant control valve and application thereof.
Among the figure: the 1-liquid entering hole, the 2-liquid outlet, the 3-valve body, 4-opens and closes valve, A-cylinder assembly; The A1-can, A11-shell air flue hole, A2-end cover, A21-end cap air flue hole, A3-cylinder; The A4-Returnning spring, S1, S2-gas circuit, R-four-way valve, W-water pump; X, Y-anticlogging coolant control valve of the present invention, X1, Y1-control valve top air chamber, X2, Y2-control valve bottom air chamber, Z-coolant reservoirs.
Embodiment
Below in conjunction with accompanying drawing and embodiment to fluid-link steering machine tooth bar processing of the present invention with anticlogging coolant control valve and should be used as further description.
Like Fig. 3 and shown in Figure 4; Fluid-link steering machine tooth bar processing of the present invention comprises that with anticlogging coolant control valve and application thereof an end is provided with liquid entering hole 1; The other end is provided with the valve body 3 of liquid outlet 2; Valve body is provided with a switching valve 4 in the middle of the portion within it, and this switching valve and one is arranged on the outside cylinder assembly A of valve body and is connected, and cylinder assembly is connected with the internal run-through of valve body.
Cylinder assembly A comprises can A1, end cover A2 and the cylinder A3 of a tubular; Can is arranged at the outside of valve body 3; The lower end and the valve body of can are tightly connected, and end cover then is arranged at the upper end of sealing shell, and cylinder then is arranged at the inside of can; The diameter of cylinder is equal to the internal diameter of can, and this cylinder is connected with the switching valve.
Because lower end and the valve body 3 of the can A1 of cylinder assembly A are tightly connected; The upper end is provided with an end cover A2; Form the outside that a sealing component places valve body, and this cylinder assembly is connected with the internal run-through of valve body, makes that being arranged at the inner cylinder A3 of can be connected with the inner switching valve 4 of valve body; As long as the control cylinder moves up and down, can drive the unlatching or the obturation that open and close valve.
And have the shell air flue hole A11 that is connected with outside gas circuit on the shell wall of the lower end of can A and the joint of valve body 3, and have the end cap air flue hole A21 that is connected with outside gas circuit on the end cover A2 of the upper end of can too.
The action of cylinder A3 is by the air flue hole control at above-mentioned two places, and the action of cylinder has then directly determined to open and close the working state of valve 4, and is as shown in Figure 5; When needing Open valve, then the shell air flue hole A11 from the shell wall that is positioned at can A1 lower end charges into pressurized gas, owing to be confined space in the can; So knowing from experience the promotion cylinder, pressurized gas up moves; The switching valve open that will be connected with cylinder, this moment, liquid entering hole 1 was on state with liquid outlet 2, the work of cooling liquid proper flow; When needing throttle down; Then the end cap air flue hole A21 from the end cover A2 that is positioned at can upper end charges into pressurized gas; Pressurized gas is known from experience the promotion cylinder and is down moved; The switching valve closing that will be connected with cylinder, the path between liquid entering hole and the liquid outlet is promptly blocked state at this moment, and cooling liquid does not flow.
As shown in Figure 6; Fluid-link steering machine tooth bar processing of the present invention also can be set up the Returnning spring A4 that is connected with end cover A2 in the upper end of cylinder A3 with anticlogging coolant control valve and application thereof; Make fluid-link steering machine tooth bar processing of the present invention become a normal closed gate, to adapt to different types of tooth bar processing needs with anticlogging coolant control valve and application thereof.
As shown in Figure 7, add the whole working procedure states sketch of fluid-link steering machine tooth bar processing of the present invention with the tooth bar processing system of anticlogging coolant control valve and application thereof, process flow is following:
Indicate explanation: X and Y are fluid-link steering machine tooth bar processing of the present invention and use anticlogging coolant control valve among the figure; And control valve top air chamber X1 and Y1 are the upper end of cylinder and the confined space air chamber between (being provided with end cap air flue hole) end cover, and control valve bottom air chamber X2 and Y2 are the confined space air chamber between shell air flue hole conducting place on the shell wall of lower end and can lower end of cylinder.
1. when four-way valve R opens; Pressurized air gets into the control valve top air chamber X1 of X and the control valve bottom air chamber Y2 of Y simultaneously from gas circuit S1 along the direction of arrow, the cylinder that promotes in the X is closed X downwards, and the cylinder that also promotes simultaneously in the Y is upwards opened Y; At this moment; Cooling liquid is gone out from coolant reservoirs Z, and the follow-up gear rack machining apparatus of pipeline entering along Y carries out grinding.
2. when four-way valve R opens, switch air inlet gas circuit pattern, pressurized air gets into the X2 of X and the Y1 of Y simultaneously from gas circuit S2 along the direction of arrow; The cylinder that promotes in the X is upwards opened X; The cylinder that also promotes simultaneously in the Y is closed Y downwards, at this moment, and water pump W release unloading (water pump get water get back to water tank) through X; Cooling liquid is closed, on follow-up gear rack machining apparatus carries out automatically/and blanking.
If X (valve) has located to adopt the general solenoid valve under the existing technology then because meeting is blocked, cause water pump release to unload, cause water pump vexed bad;
If Y (valve) has located to adopt the general solenoid valve under the existing technology then because can be blocked, then cooling liquid does not get into follow-up gear rack machining apparatus, and dry abrasive cutting promptly takes place, and gently then defective work piece and emery wheel are heavy then damage lathe.
And this failure condition just can not take place as all adopting fluid-link steering machine tooth bar processing of the present invention with anticlogging coolant control valve and application thereof in X (valve) and Y (valve).
Fluid-link steering machine tooth bar processing of the present invention is with anticlogging coolant control valve and application thereof, and its structure is reasonable, processing, installation, easy to maintenance; The metal granule that can prevent trickle sand grains and powdery is effectively sneaked into cooling liquid and the deposition that causes, has avoided the problem of valve blockage, makes cooling liquid supply with smoothly; Prevented the generation of dry abrasive cutting; Reduce the newspaper loss rate of product, improved manufacturing efficiency simultaneously, can be applicable to different types of fluid-link steering machine tooth bar manufacture field.
Claims (4)
1. the processing of fluid-link steering machine tooth bar comprises that with anticlogging coolant control valve and application thereof an end is provided with liquid entering hole (1), and the other end is provided with the valve body (3) of liquid outlet (2), it is characterized in that:
Described valve body (3) is provided with one within it and opens and closes valve (4) in the middle of the portion, this switching valve and one is arranged on the outside cylinder assembly (A) of valve body and is connected;
Described cylinder assembly (A) is connected with the internal run-through of valve body (3).
2. fluid-link steering machine tooth bar processing as claimed in claim 1 is with anticlogging coolant control valve and application thereof; It is characterized in that described cylinder assembly (A) comprises can (A1), end cover (A2) and the cylinder (A3) of a tubular, it is specially; Can is arranged at the outside of valve body (3); The lower end of can and valve body (3) are tightly connected, and end cover then is arranged at the upper end of sealing shell, and cylinder then is arranged at the inside of can; The diameter of cylinder is equal to the internal diameter of can, and this cylinder is connected with switching valve (4).
3. fluid-link steering machine tooth bar processing as claimed in claim 2 is with anticlogging coolant control valve and application thereof; It is characterized in that; Have the shell air flue hole (A11) that is connected with outside gas circuit on the shell wall of the lower end of described can (A1) and the joint of valve body (3), and have the end cap air flue hole (A21) that is connected with outside gas circuit on the end cover of the upper end of can (A2) too.
4. process with anticlogging coolant control valve and application thereof like claim 1 or the described fluid-link steering machine of claim 2 tooth bar, the workflow of concrete application of the present invention does, when needing Open valve; Then the shell air flue hole (A11) from the shell wall that is positioned at can (A1) lower end charges into pressurized gas; Because in the can is confined space, so knowing from experience the promotion cylinder, pressurized gas up moves, the switching valve (4) that will be connected with cylinder is opened; Liquid entering hole this moment (1) is on state with liquid outlet (2); Cooling liquid proper flow work, when needing throttle down, then the end cap air flue hole (A21) from the end cover (A2) that is positioned at the can upper end charges into pressurized gas; Pressurized gas is known from experience the promotion cylinder and is down moved; The switching valve closing that will be connected with cylinder, the path between liquid entering hole and the liquid outlet is promptly blocked state at this moment, and cooling liquid does not flow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210076672.1A CN102619992B (en) | 2012-03-21 | 2012-03-21 | Anti-blocking cooling liquid control valve for processing rack of hydraulic steering machine and application of anti-blocking cooling liquid control valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210076672.1A CN102619992B (en) | 2012-03-21 | 2012-03-21 | Anti-blocking cooling liquid control valve for processing rack of hydraulic steering machine and application of anti-blocking cooling liquid control valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102619992A true CN102619992A (en) | 2012-08-01 |
| CN102619992B CN102619992B (en) | 2014-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210076672.1A Active CN102619992B (en) | 2012-03-21 | 2012-03-21 | Anti-blocking cooling liquid control valve for processing rack of hydraulic steering machine and application of anti-blocking cooling liquid control valve |
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| Country | Link |
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| CN (1) | CN102619992B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104048078A (en) * | 2014-06-30 | 2014-09-17 | 无锡市威海达机械制造有限公司 | Air-operated ultrahigh-pressure one-way valve |
| CN104075003A (en) * | 2014-06-30 | 2014-10-01 | 无锡市威海达机械制造有限公司 | Ultrahigh pressure one-way valve |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2345814Y (en) * | 1998-10-09 | 1999-10-27 | 重庆市蜀宇气动元器件成套技术公司 | Pneumatic sluice valve with cylinder |
| CN2539885Y (en) * | 2002-04-18 | 2003-03-12 | 赵国大 | Internal balanced pneumatic stop valve |
| CN2599338Y (en) * | 2003-02-24 | 2004-01-14 | 赵国大 | Normally closed pneuamtic piston cut-off valve |
| US20050218367A1 (en) * | 2004-03-25 | 2005-10-06 | Spin Master Limited | Control valve for inflatable structure |
| CN202469016U (en) * | 2012-03-21 | 2012-10-03 | 上海采埃孚转向***有限公司 | Anti-blocking cooling liquid control valve for machining hydraulic steering engine racks |
-
2012
- 2012-03-21 CN CN201210076672.1A patent/CN102619992B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2345814Y (en) * | 1998-10-09 | 1999-10-27 | 重庆市蜀宇气动元器件成套技术公司 | Pneumatic sluice valve with cylinder |
| CN2539885Y (en) * | 2002-04-18 | 2003-03-12 | 赵国大 | Internal balanced pneumatic stop valve |
| CN2599338Y (en) * | 2003-02-24 | 2004-01-14 | 赵国大 | Normally closed pneuamtic piston cut-off valve |
| US20050218367A1 (en) * | 2004-03-25 | 2005-10-06 | Spin Master Limited | Control valve for inflatable structure |
| CN202469016U (en) * | 2012-03-21 | 2012-10-03 | 上海采埃孚转向***有限公司 | Anti-blocking cooling liquid control valve for machining hydraulic steering engine racks |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104048078A (en) * | 2014-06-30 | 2014-09-17 | 无锡市威海达机械制造有限公司 | Air-operated ultrahigh-pressure one-way valve |
| CN104075003A (en) * | 2014-06-30 | 2014-10-01 | 无锡市威海达机械制造有限公司 | Ultrahigh pressure one-way valve |
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| Publication number | Publication date |
|---|---|
| CN102619992B (en) | 2014-10-08 |
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Address after: 201821 Shanghai Jiading District City Yongsheng Road No. 2001 Patentee after: BOSCH Huayu Steering System Co., Ltd. Address before: 201821 Shanghai Jiading District City Yongsheng Road No. 2001 Patentee before: ZF Shanghai Steering Systems Co., Ltd. |