Background technology
The experiment of bell furnace inserted sheet mainly is applied to the following aspects, and whether the first has reached designed capacity for the bell furnace engineering provides FAT (Factory Acceptance Test) test in order to the actual capacity of checking stove; It two is to provide Data support for the cover annealing correction of the model; It three is whether check stove existing annealing process has satisfied the requirement of technique, otherwise is also the effective means that existing annealing process is optimized.
In order accurately to measure the temperature changing trend of annealing coil core and limit section in bell furnace, need thermopair is embedded to the specified location of coil of strip, and the effect of transplanting a cutting is exactly to batch at coil of strip the inside that current events are first inserted coil of strip, prop up a certain size gap, can easily thermopair be inserted the measuring point of appointment along the fluting of transplanting a cutting when the coil of strip shove charge.Therefore, whether the cutting design rationally has great impact to the precision of testing.
In addition, in order not affect production, the lab rolls of using in reality is all generally to produce volume, can produce infringement and place the surface quality of transplanting a cutting to coil of strip (the particularly low coil of strip of carbon content) in coil of strip, pars affecta branch cuts off in the operation of back, thereby has reduced the lumber recovery of finished product volume.
Thereby as the cutting of one of several main supplementary unit of bell furnace inserted sheet experiment, the quality of its design and manufacture quality not only can have influence on the accuracy of experiment, also can have influence on the lumber recovery of coil of strip.
Before the present invention, general random being made of inserted sheet experiment cutting used, use and have many deficiencies: as when the length of transplanting a cutting is long, cause to carry out secondary treatment in use, soon its redundance cuts or is crooked, can to the steel roll rim injury, even can produce safety problem when dealing with improperly; The thickness of transplanting a cutting is blocked up or cross when thin, can produce thermopair and place unstable or slotting not in place and accuracy that impact is measured, can't instruct the annealing process of bell furnace; When the thermopair socket depth out of true of transplanting a cutting, can cause equally thermopair to place unstable or slotting not in place and accuracy that impact is measured; Due to unreasonable structure, lay that when transplanting a cutting, traction rope easily comes off, cause transplanting a cutting after landing and can not be well to put into coil of strip along coil of strip axially parallel ground, cause thermopair to be difficult to accurate buried measurement point to appointment.In addition, due to any processing is not carried out in limit section and the bight of transplanting a cutting, the corner angle at these positions very easily cause the surface quality problems such as cross break seal and scuffing to the sandwich tape steel around it, affect the lumber recovery of coil of strip.
Summary of the invention
The invention reside in the deficiency that overcomes above-mentioned existence, provide a kind of structure and shape reasonable, can be Accurate Determining and dynamically follow the tracks of the temperature changing process of the inner each point of bell furnace furnace annealing coil of strip, be the bell furnace model is revised and validation verification plays an important role cutting that is used for coil of strip temperature measuring equipment in bell type annealing furnace and preparation method thereof.
Realize the measure of above-mentioned purpose:
Be used for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, be comprised of the thermopair slot on cutting body, cutting body, it is: the two ends at the cutting body are provided with towing pad, are connected with traction rope on towing pad; To transplant a cutting two long sides of body outer side for being made as slope shape, formed shape of cross section is trapezoidal shape.
It is characterized in that: the shape of cross section of cutting body also is crescent moon.
For the preparation of the method for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, its step:
1) determine the length of cutting body: L
L=B
c-(0~200) millimeter
In formula: B
cThe width of expression coil of strip, unit are millimeter;
2) determine the width of cutting body: W
W=(25~50)×D
tc
In formula: D
tcThe diameter that represents thermopair used, unit are millimeter;
3) determine the thickness of cutting body: T
T=D
tc+ (0.5~1) millimeter
In formula: D
tcThe diameter that represents thermopair used, unit are millimeter;
4) determine the degree of depth of thermopair slot: D
For the cutting body that is used for the coil of strip core, the degree of depth of its thermopair slot: D
CoreBe at least 1/2nd of width of steel coil;
For the cutting body that is used for steel roll rim, the degree of depth of its thermopair slot: D
The limitBe at least 60 millimeters;
5) determine the shape of cross section of cutting body
When transplant a cutting the body outer side two long sides be slope shape, when the shape of cross section of body of namely transplanting a cutting was trapezoidal shape, the length on its slope was at least 20 millimeters;
When transplanting a cutting the shape of cross section of body when being crescent moon, its crooked radian is not to damage the coil of strip surface as principle.
It is characterized in that: the width of the thermopair slot on the cutting body of processing rocks as principle so that the thermopair of placing in it is produced.
The present invention compares with existing ordinary skill, structure and the shape of its cutting are reasonable, use and can not cause coil of strip surface generation to be creased, can be Accurate Determining and dynamically follow the tracks of the temperature changing process of the inner each point of bell furnace furnace annealing coil of strip, for the bell furnace model is revised and validation verification plays an important role.
Embodiment
Also by reference to the accompanying drawings the present invention is described in detail below by specific embodiment:
Embodiment 1(is in conjunction with Fig. 1, Fig. 2, Fig. 4)
Test conditions: the width of coil of strip is B
cBe that 1100 millimeters, the diameter of thermopair used are D
tcIt is 2 millimeters.
Be used for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, it is comprised of the thermopair slot 2 on cutting body 1, cutting body 1.Its two ends at cutting body 1 are processed with towing pad 3, are connected with traction rope 4 on towing pad 3; To be processed into length be 20 millimeters slope shapes with transplanting a cutting two long sides of outer side of body 1, and formed shape of cross section is trapezoidal shape.
Prepare above-mentioned method for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, its step:
1) determine the length of cutting body 1: L
L=B
c-100 millimeters=1100 millimeters-100 millimeters=1000 millimeters
In formula: Bc is 1100 millimeters;
2) determine the width of cutting body 1: W
The cutting body 1 that is used for the coil of strip core, its width W=50 * D
tc=50 * 2 millimeters=100 millimeters
The cutting body 1 that is used for steel roll rim, its width W=25 * D
tc=50 * 2 millimeters=50 millimeters
In formula: D
tcIt is 2.0 millimeters;
3) determine the thickness of cutting body 1: T
T=D
tc+ 1.0 millimeters=2.0 millimeters+1.0 millimeters=3.0 millimeters
In formula: D
tcIt is 2.0 millimeters;
4) determine the degree of depth of thermopair slot 2: D
The cutting body 1 that is used for the coil of strip core, the degree of depth of its thermopair slot 2: D
CoreBe the width 1/2nd of coil of strip, i.e. D
CoreIt is 550 millimeters; The width of thermopair slot 2 is because the diameter of thermopair used is D
tcBe 2 millimeters, rock for thermopair is not produced in this groove, therefore its width is processed as 5 millimeters.
The cutting body 1 that is used for steel roll rim, the degree of depth of its thermopair slot 2: D
The limitIt is 60 millimeters;
5) determine the shape of cross section of cutting body 1
The shape of cross section of select transplanting a cutting is trapezoidal shape, and its length on two long side slopes of transplanting a cutting outer side is taken as 20 millimeters long;
Embodiment 2(is in conjunction with Fig. 1, Fig. 3, Fig. 4)
Test conditions: the width of coil of strip is B
cBe that 1300 millimeters, the diameter of thermopair used are D
tcIt is 2 millimeters.
Be used for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, it is comprised of the thermopair slot 2 on cutting body 1, cutting body 1.Its two ends at cutting body 1 are processed with towing pad 3, are connected with traction rope 4 on towing pad 3; Selecting the shape of cross section of cutting body 1 is crescent moon.
Prepare above-mentioned method for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, its step:
1) determine the length of cutting body 1: L
L=B
c-200 millimeters=1300 millimeters-200 millimeters=1100 millimeters
In formula: Bc is 1300 millimeters;
2) determine the width of cutting body 1: W
The cutting body 1 that is used for the coil of strip core, its width W=40 * D
tc=50 * 2 millimeters=80 millimeters
The cutting body 1 that is used for steel roll rim, its width W=25 * D
tc=50 * 2 millimeters=50 millimeters
In formula: D
tcIt is 2.0 millimeters;
3) determine the thickness of cutting body 1: T
T=D
tc+ 0.5 millimeter=2.0 millimeters+0.5 millimeter=2.5 millimeters
In formula: D
tcIt is 2.5 millimeters;
4) determine the degree of depth of thermopair slot 2: D
The cutting body 1 that is used for the coil of strip core, the degree of depth of its thermopair slot 2: D
CoreBe the width 1/2nd of coil of strip, i.e. D
CoreIt is 650 millimeters; The width of thermopair slot 2 is because the diameter of thermopair used is D
tcBe 2 millimeters, rock for thermopair is not produced in this groove, therefore its width is processed as 5 millimeters.
The cutting body 1 that is used for steel roll rim, the degree of depth of its thermopair slot 2: D
The limitIt is 65 millimeters;
5) determine the shape of cross section of cutting
The shape of cross section of body 1 of select transplanting a cutting is crescent moon, and its crooked radian is not to damage the coil of strip surface as principle.
Embodiment 3(is in conjunction with Fig. 1, Fig. 2, Fig. 4)
Test conditions: the width of coil of strip is B
cBe that 1500 millimeters, the diameter of thermopair used are D
tcIt is 2 millimeters.
Be used for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, it is comprised of the thermopair slot 2 on cutting body 1, cutting body 1.Its two ends at cutting body 1 are processed with towing pad 3, are connected with traction rope 4 on towing pad 3; To be processed into length be 30 millimeters slope shapes with transplanting a cutting two long sides of outer side of body 1, and formed shape of cross section is trapezoidal shape.
Prepare above-mentioned method for the cutting of coil of strip temperature measuring equipment in bell type annealing furnace, its step:
1) determine the length of cutting body 1: L
L=B
c-200 millimeters=1500 millimeters-200 millimeters=1300 millimeters
In formula: Bc is 1500 millimeters;
2) determine the width of cutting body 1: W
The cutting body 1 that is used for the coil of strip core, its width W=50 * D
tc=50 * 2 millimeters=100 millimeters
The cutting body 1 that is used for steel roll rim, its width W=25 * D
tc=50 * 2 millimeters=50 millimeters
In formula: D
tcIt is 2.0 millimeters;
3) determine the thickness of cutting body 1: T
T=D
tc+ 1.0 millimeters=2.0 millimeters+1.0 millimeters=3.0 millimeters
In formula: D
tcIt is 2.0 millimeters;
4) determine the degree of depth of thermopair slot 2: D
The cutting body 1 that is used for the coil of strip core, the degree of depth of its thermopair slot 2: D
CoreBe the width 1/2nd of coil of strip, i.e. D
CoreIt is 750 millimeters; The width of thermopair slot 2 is because the diameter of thermopair used is D
tcBe 2 millimeters, rock for thermopair is not produced in this groove, therefore its width is processed as 5 millimeters.
The cutting body 1 that is used for steel roll rim, the degree of depth of its thermopair slot 2: D
The limitIt is 70 millimeters;
5) determine the shape of cross section of cutting body 1
The shape of cross section of select transplanting a cutting is trapezoidal shape, and its length on two long side slopes of transplanting a cutting outer side is taken as 30 millimeters long;
The cutting of using the present invention to make, implement through above-mentioned experiment, after detection, surface to coil of strip produces to get cross break seal and significantly reduction of scuffing, cross break seal that it is formed by original cutting and scratching accounts for 95% of total cross break seal and scuffing amount and drops to and only account for 5%, the lumber recovery that is coil of strip is improved, the cross break seal that is caused by original cutting and scratching makes lumber recovery can bring up to 95% and above (other 5% be that the factor of production causes mostly) lower than 85%, thereby reduced production cost, improved qualification rate.Thermopair also can the very accurate buried measuring point that is put into appointment, has reduced to cause the accurate not possibility of experimental result because of artificial factor.