CN102618201A - Enhanced vibration-proof adhesive with following property and preparation method thereof - Google Patents
Enhanced vibration-proof adhesive with following property and preparation method thereof Download PDFInfo
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- CN102618201A CN102618201A CN2012100649588A CN201210064958A CN102618201A CN 102618201 A CN102618201 A CN 102618201A CN 2012100649588 A CN2012100649588 A CN 2012100649588A CN 201210064958 A CN201210064958 A CN 201210064958A CN 102618201 A CN102618201 A CN 102618201A
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Abstract
The invention provides an enhanced vibration-proof adhesive with a following property and a preparation method thereof. The enhanced vibration-proof adhesive mainly comprises the following compositions in percentage by weight: 20-35 percent of modified vinyl resin, 10-30 percent of thermoplastic resin, 1-12 percent of toughening agent, 0.5-6 percent of diluent, 4-35 percent of plasticizing agent, 0.4-5.5 percent of coupling agent, 2-6 percent of curing agent, 1-5 percent of accelerant, 15-35 percent of filler, 1-6 percent of thermal stabilizer, 0.5-5 percent of foaming agent and 0.2-2.5 percent of pigment. The product has the characteristics of easiness for preparing, environmental friendliness, high following property, appropriate applicable viscosity, high oil surface adhesion, spray resistance, high matching property with an electrophoretic primer, curability in a wide temperature range, increase in the overall strength of components, and the like.
Description
Technical field
The present invention relates to chemical material field, specifically is a kind of enhancing anti-vibration rubber with servo-actuated property and preparation method thereof.
Background technology
1, strengthens outside plate and the isolation between the stiffening web and bonding that anti-vibration rubber is mainly used in arrangements for automotive doors, engine shield, luggage-boot lid.Strengthen in the structure of automobile, sealing is antirust, vibration and noise reducing, heat insulation noise reduction, firm locking, internal and external ornament, and simplified manufacturing technique, alleviate aspect such as tare play a part special.Anti-vibration rubber and pasta steel plate have good tack; Anti-vibration rubber can fully extend and flexible during stickup; The tackiness agent of pasting on the vehicle-body outer panel face of back does not have separation phenomenon, need not to set up specially the equipment of being heating and curing (in electrophoresis and other Paint Drying Oven, being heating and curing) usually.Behind the car door stiffening web gluing, during through enamelling processes such as cleanings, phosphatization, electrophoresis, anti-vibration rubber can along with the car door entry with water outlet crimp and deformation, glue-applying point is less than phenomenons such as outflow, landings.After the baking, anti-vibration rubber does not have crack performance, plays good cohesive action.Domestic present like product is relatively poor in the flexibility of enamelling processes such as cleaning, phosphatization, electrophoresis, is easy to occur degumming phenomenon.
2,, will increase the demand of high-quality anti-vibration rubber along with automobile product develops to environmental protection and energy saving, safety and comfort, lightweight, low cost, long lifetime and nuisanceless direction.Volatile organic compounds, softening agent, thinner and other auxiliary agents, deleterious filler etc. all can exist the latency to human body or environmental pollution in various degree, need when products production, to evade these objectionable impuritiess.The well-known automobile production of more external of being correlated with enterprise has the hazardness material that clearly regulation is arranged to out of use, like plasticizer phthalic acid dioctyl ester and thermo-stabilizer lead salts stablizer.And the enterprise of most domestic production tackiness agent still uses DOP and lead salts stablizer; Like the patent No. is that used softening agent is exactly a DOP in 200710072656.4 prescriptions, and thermo-stabilizer is dibasic lead stearate or tribasic Malaysia lead plumbate.
3, the used filler of most domestic manufacturing enterprise is an ordinary calcium carbonate with low cost, and it is compared with modified nano calcium carbonate, and is all inferior a lot of aspect hydrophobicity, flowability, dispersiveness and oil-absorption(number).Evident difference can appear in the product that application ordinary calcium carbonate and nano-calcium carbonate make, and contains higher application property, the relatively poor phenomenons such as (having solvent to separate out) of package stability of influencing of product viscosity of ordinary calcium carbonate.The filler that adds calcium sulfate crystal whiskers can significantly improve intensity, the resistance to elevated temperatures of product.Like used a kind of filler in the patent No. 200710072656.4 prescriptions is exactly ordinary calcium carbonate, does not also use calcium sulfate crystal whiskers.
Summary of the invention
The present invention be directed to the defective that above-mentioned background technology exists and improve, enhancing anti-vibration rubber that a kind of environment-friendly type has servo-actuated property and preparation method thereof is provided.
Technical scheme of the present invention for this reason does, a kind of enhancing anti-vibration rubber with servo-actuated property, and it is characterized in that: its composition comprises:
Modified vinyl resin 20~35%
Thermoplastic resin 10~30%
Toughner 1~12%
Thinner 0.5~6%
Coupling agent 0.4~5.5%
Solidifying agent 2~6%
Promotor 1~5%
Filler 15~35%
Thermo-stabilizer 1~6%
Whipping agent 0.5~5%
Pigment 0.2~2.5%
Wherein the modified vinyl resin is bisphenol type Vinylite or phenolic aldehyde epoxy type vinyl ester resin.
Thermoplastic resin is polyvinyl resin or PVC RESINS.
Toughner is unsaturated end group response type LNBR, and its model is ETBN-EP.
Thinner is a-vinyl toluene or Rocryl 410.
Softening agent is epoxy ester series, alkyl sulfonates, like the epoxy soybean wet goods.
Coupling agent is the r-aminopropyl triethoxysilane.
Solidifying agent is a methylethyl ketone peroxide.
Promotor is cobalt naphthenate.
Filler is modified nano calcium carbonate, active micro silicon powder, calcium sulfate crystal whiskers, quicklime or its compsn.
Thermo-stabilizer is mixed metal stabilizer, organotin stabilizer.
Whipping agent is azo cpd, sulfonyl hydrazines compound, like AC whipping agent etc.
Pigment is colour carbon black.
A kind of preparation method with enhancing anti-vibration rubber of servo-actuated property, it is characterized in that: this method may further comprise the steps:
1) 20~35% modified vinyl resins, 10~30% thermoplastic resins, 4~35% softening agent, 0.5~6% thinner and 1~12% toughner are stirred 30min~60min in impeller, evenly the back is for use to mixing of materials.
2) above-mentioned 1) add 2~6% solidifying agent, 1~5% promotor, 0.4~5.5% coupling agent, 1~6% thermo-stabilizer, 0.5~5% whipping agent, 15~35% fillers and 0.2~2.5% pigment in the material that mixes and add stirring 30~90min in the impeller, even to mixing of materials.
3) with above-mentioned 2) material that mixes crosses twice of three-roll grinder or three times, discharging, packing.
Beneficial effect:
Enhancing anti-vibration rubber with servo-actuated property of the present invention has good application property; The mechanical pump that can be used on the weld car line is carried; Anti-vibration rubber and pasta steel plate have good tack and servo-actuated property; Usually need not to set up specially the equipment of being heating and curing (in electrophoresis and other Paint Drying Oven, being heating and curing), enamelling processes such as cleaning, phosphatization, electrophoresis are had no detrimentally affect, car door and stiffening web gluing position serviceability rate are more than 98%.The room temperature storage phase can reach more than half a year, and after long-term storage or the long period transportation, even the parts of coating anti-vibration rubber are toasted, the tackiness agent on the vehicle-body outer panel can not peeled off, and bounding force significantly reduces and metamorphism, and the surface can not deform yet.
Enhancing anti-vibration rubber with servo-actuated property of the present invention has the feature of environmental protection, does not have peculiar smell and toxicity, if tackiness agent touches skin, generally Diazolidinyl Urea is perhaps not allergic, to the strict control of the material of forbidding in the Industrial products.
Description of drawings
Fig. 1 is a user mode reference view of the present invention.
Fig. 2 is the qualified sample synoptic diagram of the present invention.
Fig. 3 is the underproof sample synoptic diagram of the present invention.
Fig. 4 is the underproof sample synoptic diagram of the present invention.
Fig. 5 is a mobile synoptic diagram of the present invention.
Fig. 6 is an anti-liquid test synoptic diagram of the present invention.
Fig. 7 is a shearing resistance test test piece gluing overlap joint synoptic diagram of the present invention.
1 is the gluing muzzle among the figure, the 2nd, and test plate (panel), the 3rd, sample, the 4th, cushion block, the 5th, coating area.
Embodiment
The following example is introduced the present invention in detail, but the present invention is not limited to this.
Embodiment 1:
Proportioning:
(a) the bisphenol type Vinylite 29%
(b) polyvinyl resin 10%
(c) the response type LNBR 6%
(d) Rocryl 410 2.4%
(e) epoxy soybean oil 10%
(f) the r-aminopropyl triethoxysilane 1.1%
(g) methylethyl ketone peroxide 2%
(h) cobalt naphthenate 1%
(i) filler 34%
(J) organotin stabilizer 3%
(K) the AC whipping agent 0.5%
(l) colour carbon black 1%
The proportioning of filler (compsn):
Modified nano calcium carbonate 21%, active micro silicon powder 8%, calcium sulfate crystal whiskers 5%.
Embodiment 2:
Proportioning:
(a) phenolic aldehyde epoxy type vinyl ester resin 30%
(b) polyvinyl resin 11%
(c) the response type LNBR 6%
(d) Rocryl 410 2.4%
(e) epoxy soybean oil 10%
(f) the r-aminopropyl triethoxysilane 1.1%
(g) methylethyl ketone peroxide 2%
(h) cobalt naphthenate 1%
(i) filler 32%
(j) organotin stabilizer 3%
(k) the AC whipping agent 0.5%
(l) colour carbon black 1%
The proportioning of filler (compsn):
Modified nano calcium carbonate 18%, active micro silicon powder 8%, calcium sulfate crystal whiskers 5%, quicklime 1%.
Embodiment 3:
Proportioning:
(a) the bisphenol type Vinylite 30%
(b) polyvinyl resin 10%
(c) the response type LNBR 6%
(d) Rocryl 410 2.4%
(e) epoxy soybean oil 10%
(f) the r-aminopropyl triethoxysilane 1%
(g) methylethyl ketone peroxide 2.1%
(h) cobalt naphthenate 1%
(i) filler 33%
(j) organotin stabilizer 3%
(k) the AC whipping agent 0.5%
(l) colour carbon black 1%
The proportioning of filler (compsn):
Modified nano calcium carbonate 20%, active micro silicon powder 6%, calcium sulfate crystal whiskers 5%, quicklime 2%.
Preparation:
Embodiment 1,2,3 all prepares as follows.
1) 20 ~ 35% modified vinyl resins, 10 ~ 30% thermoplastic resins, 4 ~ 35% softening agent, 0.5 ~ 6% thinner and 1 ~ 12% toughner are stirred 30min ~ 1h in impeller, evenly the back is for use to mixing of materials.
2) above-mentioned 1) add 2 ~ 6% solidifying agent, 1 ~ 5% promotor, 0.4 ~ 5.5% coupling agent, 1 ~ 6% thermo-stabilizer, 0.5 ~ 5% whipping agent, 15 ~ 35% fillers and 0.2 ~ 2.5% pigment in the material that mixes and add stirring 30 ~ 60min in the impeller, even to mixing of materials.
3) with above-mentioned 2) material that mixes crosses twice of three-roll grinder or three times, discharging, packing.
Performance test: (seeing table 1, table 2)
Embodiment 1,2,3 all carries out Performance Detection as follows.
A.1 test bay requires: except that specializing, testing circumstance is defined as 23 ± 2 ℃, 50% ± 5RH.
A.2 the modulation of sample and test plate (panel): behind the testing condition held 24h of regulation, begin to make an experiment.
A.3 material of test piece and surface treatment: material of test piece adopts the vehicle body manufacturing to use the 08AL steel plate; Thickness 0.8~1.6mm; After the alcohol degreasing, in the rolling oil of using when being immersed in the vehicle body punching press or slushing oil, take out then vertically and use as the pasta steel plate behind the placement 24h.
1) outward appearance: range estimation.
2) viscosity: an amount of sizing material of packing in the cup of baric flow viscometer, in (23 ± 2) ℃, under the pressure of 0.5MPa, measure sizing material and flow out the used time of 20g through the 3.0mm aperture, obtain the MV of 3 measured values, keep 2 of radix point.That is:
=?20×(t/G)
In the formula :-compound viscosity, s;
T-sizing material flows out used time, s through Ф 3.0mm aperture;
G-sizing material weight, g.
3) pasta tack
With the pasta steel plate horizontal positioned of regulation, the gluing muzzle is vertically placed, apart from test plate (panel) face 6mm, and local each squeezing and coating sample at every 3 places at a distance from 80mm, whether immediately with the speed lifting glue rifle of 180mm/s, observing sizing material has the test plate (panel) of disengaging or stringy phenomenon then.(like Fig. 1,2,3, shown in 4).
4) flowability
4.1 (specification is thickness 0.8mm at the pasta steel plate of stipulating; Width 75mm; Length 300mm) on, by mould coating lateral dimension (40mm * 10mm * 5mm) and longitudinal size (the orthogonal adhesive tape (as shown in Figure 5) of 100mm * 10mm * 5mm) respectively evenly.
4.2 the sample board that makes is at room temperature vertically placed distance of flow and the sliding mode of observing sizing material behind the 10min, and record.
4.3 4.2 sample boards are vertically toasted 20min in 170 ℃ baking oven, take out and be cooled to distance of flow and the sliding mode that room temperature is observed sizing material, and record.
5) anti-fluidity
5.1 the preparation of sample coupon: on the pasta steel plate (specification is thickness 1.6mm, width 25mm, length 150mm) of regulation, smear dimensions length 100mm, width 10mm, the sizing material of thickness 5mm.
5.2 the processing of sample coupon: the sample coupon that makes is placed 1h at normal temperatures, vertically be soaked in (as shown in Figure 6) in the test(ing) medium by following program.
5.3 the mensuration of anti-fluidity: sample coupon is taken out from medium; The range estimation outward appearance; Have or not unusual phenomenoies such as dissolving, separation, distortion; Then the sample coupon room temperature is vertically placed in the baking oven that 5min is placed on 170 ℃ and dry by the fire 20min, take out unusual phenomenoies such as range estimation outward appearance in cooling back has or not separations, softens, embrittlement, distortion.
6) servo-actuated property
6.1 purpose: the amount of deflection warpage that whether detects owing to vehicle-body outer panel causes causing the isolating cracking situation of tackiness agent.
6.2 the processing of sample: the sample of smearing about 3g with cartridge type spray gun (depositing tackiness agent uses) in testpieces material central authorities; Add that at two ends thickness is about the dividing plate of 5mm, place and on dividing plate, make test plate (panel) and tackiness agent be divided into the formation sandwich with other another testpieces material.Push the central part of above-mentioned testpieces material with hand, loose one's grip again when the 1mm space is arranged until surplus.
6.3 the mensuration of servo-actuated property: if vehicle-body outer panel returns to original state, it is qualified that sealer does not have cracking to be; If the sealer cracking is defective.
7) volume change
Get the blank aluminium test plate (panel) of 30mm * 30mm; Weighing its in air with pure water in quality, on test plate (panel), be coated with about 1.5g sizing material, accurately weighing is in air and the quality in the pure water; Send into baking oven then and solidify 20min for 170 ℃; After hanging room temperature, weighing sizing material and the test plate (panel) quality in air and pure water once more is according to the computes volume change.
In the formula: S
1-volume change, %;
W
1The aerial quality of-aluminium sheet, g;
W
2-aluminium sheet carries the quality in the pure water, g;
W
3-aluminium sheet and the aerial quality of sizing material before solidifying, g;
W
4-aluminium sheet and the quality of sizing material in pure water before solidifying, g;
W
5-aluminium sheet and the aerial quality of sizing material after solidifying, g;
W
6-aluminium sheet and the quality of sizing material in pure water after solidifying, g;
8) normality shearing resistance
8.1 the preparation of sample coupon: on the pasta steel plate (specification is thickness 1.6mm, width 25mm, length 150mm) of regulation, smear and be of a size of thickness 3mm, width is 25mm, the sizing material of length 25mm.The pasta steel plate of same specification is overlapped unidimensional sizing material to be as the criterion on one side.Folder is gone up cushion block so that the medullary ray of the mutual breadth of testpieces is the straight line state at once, and adjusts with clip, simultaneously with the sizing material that overflows on adhesive face complete liquidation clean (as shown in Figure 7) before curing.
8.2 the processing of sample coupon: the sample coupon that makes is placed 1h at normal temperatures, in 170 ℃ baking oven, toast 20min again, after the taking-up cooling is at room temperature placed 24h, take off clip and can use as testpieces.
8.3 the mensuration of shearing resistance:
Anchor clamps with trier are fixed testpieces, make the major axis of testpieces consistent with the medullary ray of trier, the correct medullary ray through trier of load.Speed with 50mm/min stretches then, draws the shear loading curve simultaneously, and notes destructive form, the ruined maximum load of determination test spare (N).The result calculates: with maximum load divided by bond area (mm
2), calculate shearing resistance (MPa).That is:
In the formula: the maximum load of P-sample coupon shear fracture, N;
B-sample faying surface width, mm;
L-sample faying surface length, mm;
The shearing resistance of τ-testpieces normality, MPa.
9) low-temperature bake property
9.1 the preparation of sample coupon: carry out the preparation of sample coupon by 8.1.
9.2 the processing of sample coupon: the sample coupon that makes is placed 1h at normal temperatures; In 160 ℃ baking oven, toast 20min again, take out and be cooled to room temperature held 1h, put into 140 ℃ of baking oven baking 20min again; After taking-up is cooled to room temperature held 24h, takes off clip and can use as testpieces.
9.3 the mensuration of low-temperature bake property:
Carry out shear strength test and calculate shearing resistance by 8.3,8.4.The result calculates: the shearing resistance that the shearing resistance of being measured and 8 is surveyed compares, and calculates the rate of descent of intensity.That is:
In the formula: the rate of descent of M-expression shearing resistance, %;
The shearing resistance of τ-testpieces normality, MPa;
τ
1Shearing resistance during-testpieces low-temperature curing, MPa.
10) high bake property
10.1 the preparation of sample coupon: carry out the preparation of sample coupon by 8.1.
10.2 the processing of sample coupon: the sample coupon that makes is placed 1h at normal temperatures, in 210 ℃ baking oven, toast 20min again, after taking-up is cooled to room temperature held 24h, takes off clip and can use as testpieces.
10.3 the mensuration of high bake property:
Carry out shearing test and calculate shearing resistance by 8.3,8.4.The result calculates: the shearing resistance that the shearing resistance of being surveyed and 8 is surveyed compares, and calculates the rate of descent of intensity.That is:
In the formula: the rate of descent of M-expression shearing resistance, %;
The shearing resistance of τ-testpieces normality, MPa;
τ
1Shearing resistance during-testpieces hot setting, MPa.
11) quality guaranteed period
11.1 outward appearance: with the sample of about 50g in the container, add a cover in the thermostat container that places 40 ℃ and take out behind the 168h, be cooled to room temperature, visual observation has unusual phenomenoies such as gel-free, layering.
Table 2
Claims (10)
1. enhancing anti-vibration rubber with servo-actuated property is characterized in that it is composed of the following components:
(a) the modified vinyl resin 20 ~ 35%
(b) thermoplastic resin 10 ~ 30%
(c) toughner 1 ~ 12%
(d) thinner 0.5 ~ 6%
(e) softening agent 4 ~ 35%
(f) coupling agent 0.4 ~ 5.5%
(g) solidifying agent 2 ~ 6%
(h) promotor 1 ~ 5%
(i) filler 15 ~ 35%
(j) thermo-stabilizer 1 ~ 6%
(k) whipping agent 0.5 ~ 5%
(l) pigment 0.2 ~ 2.5%.
2. a kind of enhancing anti-vibration rubber with servo-actuated property according to claim 1 is characterized in that: described modified vinyl resin is bisphenol type Vinylite or phenolic aldehyde epoxy type vinyl ester resin.
3. a kind of enhancing anti-vibration rubber with servo-actuated property according to claim 1, it is characterized in that: described thermoplastic resin is polyvinyl resin or PVC RESINS.
4. a kind of enhancing anti-vibration rubber according to claim 1 with servo-actuated property, it is characterized in that: described toughner is the modified liquid paracril, its model is ETBN-EP.
5. a kind of enhancing anti-vibration rubber according to claim 1 with servo-actuated property, it is characterized in that: described thinner is a-vinyl toluene or Rocryl 410; Softening agent is epoxy ester series or alkyl sulfonates.
6. a kind of enhancing anti-vibration rubber with servo-actuated property according to claim 1, it is characterized in that: described coupling agent is the r-aminopropyl triethoxysilane.
7. a kind of enhancing anti-vibration rubber according to claim 1 with servo-actuated property, it is characterized in that: described solidifying agent is a methylethyl ketone peroxide; Promotor is cobalt naphthenate.
8. a kind of enhancing anti-vibration rubber with servo-actuated property according to claim 1 is characterized in that: described filler is modified nano calcium carbonate or active micro silicon powder, calcium sulfate crystal whiskers, quicklime or its compsn.
9. a kind of enhancing anti-vibration rubber according to claim 1 with servo-actuated property, it is characterized in that: described thermo-stabilizer is mixed metal stabilizer or organotin stabilizer; Whipping agent is azo cpd, sulfonyl hydrazines compound.
10. one kind is used to prepare the described a kind of preparation method with enhancing anti-vibration rubber of servo-actuated property of claim 1, and it is characterized in that: this method may further comprise the steps:
1) 20 ~ 35% modified vinyl resins, 10 ~ 30% thermoplastic resins, 4 ~ 35% softening agent, 0.5 ~ 6% thinner and 1 ~ 12% toughner are stirred 30min ~ 1h in impeller, evenly the back is for use to mixing of materials;
2) above-mentioned 1) add 2 ~ 6% solidifying agent, 1 ~ 5% promotor, 0.4 ~ 5.5% coupling agent, 1 ~ 6% thermo-stabilizer, 0.5 ~ 5% whipping agent, 15 ~ 35% fillers and 0.2 ~ 2.5% pigment in the material that mixes and add stirring 30 ~ 60min in the impeller, even to mixing of materials;
3) with above-mentioned 2) material that mixes crosses twice of three-roll grinder or three times, discharging, packing.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104710728A (en) * | 2015-04-02 | 2015-06-17 | 上纬(江苏)新材料有限公司 | High-performance vinyl ester resin foam material and preparation method thereof |
CN111253715A (en) * | 2020-02-17 | 2020-06-09 | 宁国市千洪电子有限公司 | High-elasticity conductive foam and preparation method thereof |
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CN1046546A (en) * | 1990-05-28 | 1990-10-31 | 中国科学院化学研究所 | Single component, the tough epoxy tackiness agent that does not trickle |
US20050014901A1 (en) * | 2001-07-10 | 2005-01-20 | Ips Corporation | Adhesive compositions for bonding and filling large assemblies |
CN101338173A (en) * | 2007-07-04 | 2009-01-07 | 湖北回天胶业股份有限公司 | Single-component anaerobic structure glue and method for preparing same |
CN101974304A (en) * | 2010-11-08 | 2011-02-16 | 武汉理工大学 | Vinylester resin stone adhesive and preparation method thereof |
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2012
- 2012-01-13 CN CN 201210064958 patent/CN102618201B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1046546A (en) * | 1990-05-28 | 1990-10-31 | 中国科学院化学研究所 | Single component, the tough epoxy tackiness agent that does not trickle |
US20050014901A1 (en) * | 2001-07-10 | 2005-01-20 | Ips Corporation | Adhesive compositions for bonding and filling large assemblies |
CN101338173A (en) * | 2007-07-04 | 2009-01-07 | 湖北回天胶业股份有限公司 | Single-component anaerobic structure glue and method for preparing same |
CN101974304A (en) * | 2010-11-08 | 2011-02-16 | 武汉理工大学 | Vinylester resin stone adhesive and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104710728A (en) * | 2015-04-02 | 2015-06-17 | 上纬(江苏)新材料有限公司 | High-performance vinyl ester resin foam material and preparation method thereof |
CN111253715A (en) * | 2020-02-17 | 2020-06-09 | 宁国市千洪电子有限公司 | High-elasticity conductive foam and preparation method thereof |
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