Summary of the invention
The object of the present invention is to provide a kind of electriclocomotive protective coating, its preparation method also is provided simultaneously with anti-skid, reactance voltage breakdown, thermal insulation, anti-blown sand impact and preservative property characteristics.
In order to achieve the above object; The present invention adopts following technical scheme: a kind of electriclocomotive protective coating; Mixing assembly with high hydroxyl elastic polyester and Hydroxylated acrylic resin by 1: 0.3 mass ratio is matrix resin; With Rutile type Titanium Dioxide, heat-insulating powder, sericite, kaolin, permanent white, silica sand is color stuffing, with nanometer SiO
2For material modified; Under the cooperation of multiple auxiliary agent and solvent, be prepared into the first component; With HDI biuret N-75 is the second component, and process preparation technology processes the electriclocomotive protective coating of first and second pairs of components, japanning A-grade in the first class's component and finish paint B-grade in the first class component during wherein the first component is divided into; And respectively at the component B mixing supporting use in back, the each component composition is constructed as follows:
The middle A-grade in the first class's component of painting:
Finish paint B-grade in the first class component:
Component B:
HDI biuret N-75 100;
A-grade in the first class's component and B-grade in the first class's component are 100: 14 with component B massfraction ratio respectively;
More than each component measure unit in massfraction.
The preparation technology of electriclocomotive protective coating, its preparation process is following:
A. the preparation of A-grade in the first class's component adds hybrid resin in the dispersion tank, stirs to add each component in A-grade in the first class's component prescription down, and high speed dispersion 1h reaches 20um through mesh-of-grind, and adjustment viscosity reaches 100-120s (being coated with-4 glasss), stirs;
B. the preparation of B-grade in the first class's component at first prepares nanometer SiO
2Slurry is got 100g matrix resin+2g BYK-108 polymer block polymer dispersant+solvent+powdery nanometer SiO
215g, high speed dispersion 1h grinds to form fineness more repeatedly and reaches the slurry less than 100nm, processes SiO
2Slurry is subsequent use; Preparation technology according to A-grade in the first class's component adds each component and SiO in B-grade in the first class's component prescription then
2Slurry, high speed dispersion 1h reaches 20um through mesh-of-grind, adds silica sand at last, and adjustment viscosity reaches 100-120s (being coated with-4 glasss), stirs; (silica sand does not participate in grinding)
C. pack separately after the component B HDI biuret N-75 outsourcing;
D. mix with the weighing in 100: 14 of component B mass ratio respectively by A-grade in the first class's component and B-grade in the first class's component; Be sprayed in the basic unit that handled through rust-proofing primer, earlier japanning, spray paint then in the spraying; Japanning during finish paint covers, the build >=600um of middle japanning and finish paint.
Selected elastic polyester of the present invention and Hydroxylated acrylic resin mix to piece together with 1: 0.3 mass ratio and form, and experiment shows that the coating over-all properties of preparation when the mass ratio of vibrin and vinyl resin is 1: 0.3 is better, and physical and chemical performance of filming and reactance voltage breakdown performance; Closely related with the cross-linking density of filming, be base-material with the hybrid resin of hydroxyl, be that solidifying agent is when joining lacquer with the N-75 that contains NCO; (NCO): m (OH)=1: during the 1-1.1 equivalence ratio as m; The crosslinking reaction of filming is complete, and the tridimensional network of formation is fine and close, and work of rupture and Young's modulus are high; Waterproof anti-corrosion property is good, and the reactance voltage breakdown is strong.Its reason is: filming of elastic polyester/Polyurethane system is flexible good, unit elongation and recovery rate (elastic-plastic) height, shock-resistance is strong, temp. variation resistant, wear-resisting, electrical insulating property good, but ultraviolet-resistant aging property is relatively poor; Hydroxylated acrylic resin/polyurethane system film that ultraviolet-resistant aging property is good, strong adhesion, hardness be higher, but wear-resisting, shock-resistant, temperature-change resistance is relatively poor.Elastic polyester resin and vinyl resin are mixed, film with what the N-75 crosslinking curing prepared with certain proportion, can obtain the effect of the two mutual supplement with each other's advantages.The locomotive skid-resistant coating uses the singularity at position because of it, requires to film not only good physical and chemical and anti-skidding, also should have excellent reactance voltage breakdown, to guarantee locomotive driving safety.Therefore; Except film forming matter should have the insulativity; Color stuffing also must be selected non-conductive inorganic powder for use; And particle diameter is little, unreactiveness is strong, high to the sunshine reflectivity, hiding rare is high, the oil suction water-intake rate is low, what the present invention selected is Rutile type Titanium Dioxide, is because the Rutile type Titanium Dioxide particle diameter is little, crystalline structure is stable, strong covering power, refractive index is high, unreactiveness is strong and non-conductive.Calcined kaolin, permanent white, sericite, silica sand all belong to inorganic mineral, have that the oil suction water-intake rate is low, a resistant to chemical media, characteristics such as non-conductive.Wherein superfine calcined kaolin is owing to have certain opacifying power and cheapness, the white titanium pigment of alternative 10-20% in the color stuffing system; Permanent white can increase the hardness and the wear resistance of filming; Mica powder is because of being layered arrangement, can improving the perviousness of the anti-water of filming, chemical mediator, oxygen etc. in filming; Silica sand hardness is high, wear resistance is good, often makes the wear-resisting nonskidcoating of floor coating.Heat-insulating powder is the high refractive index white pigment with the processing of reflect red external wave principle, is the pigments system that a kind of near infrared ray reflective pigment and filler and the ultrared ultrafine inorganic powder of reverberation are mixed and form.Though heat-insulating powder possesses the general characteristic of locomotive coating to the color stuffing requirement; But has weak inductive owing to including part ceramic; Not excessive its be dispersed in finish paint film in after; Receive the coating of insulating resin, the isolation of non-conducting filler particle, the blocking-up of middle japanning insulation layer, therefore also little to the influence of voltage breakdown property, the purpose of adding heat-insulating powder is the solar heat reflecting and heat insulating effect of filming in order to improve.The size of resin-pigment ratio is bigger to the influence of film performance.If the resin-pigment ratio of coating is little; In filming the color stuffing particle by film forming matter coat bed thickness, spacing of particle is bigger, can not form capillary structure, then film fine and close, anti-medium osmosis property is strong, elongation at break big, the extension strain ability is strong; But tensile strength is lower, and work of rupture is lower; If resin-pigment ratio is too big, the film forming matter in filming is not enough to coat fully all color stuffing particles, and filming of formation is loose, and then physical and chemical performance is low.The resin-pigment ratio that the present invention selects is 1: 1, and the over-all properties of filming is good.Nanometer SiO
2Molecule is three-dimensional chain-like structure, and specific surface area is big, and surface free energy is high; The surface has greater activity because of the not enough hydroxyl that exists unsaturated residual bond and different states of serious coordination, can with-NCO radical reaction formation reactive force greater than Van der Waals; Cause tiny crack; Endergonic effect strengthens, and can improve the storage modulus and the heat-drawn wire of filming, during the nanometer fine particle is filled in and films than in the coarse particle space; Form adsorption center and physical crosslinking point, improved density, tensile strength, elongation at break, recovery rate and the sticking power of filming greatly.Nanometer SiO
2Also have extremely strong ultraviolet screener effect, the shielding rate of UVA (320-400nm wave band) is reached 88%; Shielding rate to UVB (290-320nm wave band) is 85%; To the shielding rate of UVC (200-290nm wave band) in the 70-80% scope.Therefore, add an amount of nanometer SiO in the coating
2, can significantly improve the anti-ultraviolet aging property of filming, collaborative simultaneously white titanium pigment and heat-insulating powder improve the sunshine reflectivity and the thermal emissivity of filming, and improve thermal insulation, contamination resistance and the reactance voltage breakdown of filming., along with nanometer SiO
2The increase of consumption, the corresponding raising of the sticking power of locomotive skid-resistant coating, tensile strength, elongation at break, recovery rate, wear resistance and artificial ageing resistance property, the nanometer SiO that the present invention selects
2When consumption was 2-3%, the over-all properties of filming was good.Polyurethane coating is used solvent; Except its solvency power, evaporation rate, the hypotoxicity; Also to avoid adopting be prone to-alcohols, ether alcohol kind solvent that NCO reacts, and must reach not " ammonia ester level " standard of water content, ester class, ketone, aromatic hydrocarbons are polyurethane coating solvents commonly used.Select that SP is close, rate of volatilization fast, in, slow ester class, aromatic hydrocarbon solvent be mixed than row by balance principle; Make its distillation curve of mixed solvent should be the shape of steady rising; Should make as far as possible the gas phase of mixed solvent form with liquid phase composition volatilization process at ambient temperature in remain consistent, thereby make residual solvent have good solvency power.The present invention has selected YLENE, 1-Methoxy-2-propyl acetate, N-BUTYL ACETATE to be mixed at 3: 2: 2 by mass ratio, and is respond well.In order to improve the dispersion stabilization of color stuffing in coating, selected BYK-110 to make dispersion agent; In order to eliminate steam bubble, the reduction paint film defect in the coating system, select for use BYK-053 to make froth breaking; Flow and package stability when constructing for reducing brushing have been selected the agent of BYK-410 modified urea anti-sag for use; In order to improve the curing speed of polyurethane coating, selected for use dibutyl tin dilaurate to make catalyzer; Also used a small amount of water-retaining agent etc. in addition.
The present invention is through detecting performance such as following table:
Because having adopted above-mentioned is matrix resin with high hydroxyl elastic polyester and the mixed assembly of Hydroxylated acrylic resin, is color stuffing with Rutile type Titanium Dioxide, heat-insulating powder, sericite, kaolin, permanent white, silica sand, with nanometer SiO
2For material modified; Japanning and finish paint under the cooperation of multiple auxiliary agent and solvent, being prepared into; And respectively at the matching used technical scheme in component B mixing back; Make the coating of electriclocomotive protective coating except that physical and chemical performance, also have anti-blown sand impact, thermal insulation, high-low temperature resistant sex change, anti-high voltage electric and puncture property and anti-skid, reached goal of the invention with general coating.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail:
A kind of electriclocomotive protective coating, mixing assembly with high hydroxyl elastic polyester and Hydroxylated acrylic resin is matrix resin, is color stuffing with Rutile type Titanium Dioxide, heat-insulating powder, sericite, kaolin, permanent white, silica sand, with nanometer SiO
2For material modified; Under the cooperation of multiple auxiliary agent and solvent, be prepared into the first component; With HDI biuret N-75 is the second component, and process preparation technology processes the electriclocomotive protective coating of first and second pairs of components, japanning A-grade in the first class's component and finish paint B-grade in the first class component during wherein the first component is divided into; And respectively at the component B mixing supporting use in back, the each component composition is constructed as follows:
The middle A-grade in the first class's component of painting:
Finish paint B-grade in the first class component:
Component B:
HDI biuret N-75 100;
A-grade in the first class's component and B-grade in the first class's component are 100: 14 with component B massfraction ratio respectively;
More than each component measure unit in massfraction.
The preparation technology of electriclocomotive protective coating:
A. the preparation of A-grade in the first class's component adds hybrid resin in the dispersion tank, stirs to add each component in A-grade in the first class's component prescription down, and high speed dispersion 1h reaches 20um through mesh-of-grind, and adjustment viscosity reaches 100-120s (being coated with-4 glasss), stirs;
B. the preparation of B-grade in the first class's component at first prepares nanometer SiO
2Slurry is got 100g matrix resin+2g BYK-108 polymer block polymer dispersant+solvent+powdery nanometer SiO
215g, high speed dispersion 1h grinds to form fineness more repeatedly and reaches the slurry less than 100nm, processes SiO
2Slurry is subsequent use; Preparation technology according to A-grade in the first class's component adds each component and SiO in B-grade in the first class's component prescription then
2Slurry, high speed dispersion 1h reaches 20um through mesh-of-grind, adds silica sand at last, and adjustment viscosity reaches 100-120s (being coated with-4 glasss), stirs, and wherein silica sand does not participate in grinding;
C. pack separately after the component B HDI biuret N-75 outsourcing;
Mix than weighing in 100: 14 with the component B massfraction respectively by A-grade in the first class's component and B-grade in the first class's component when d. using; Be sprayed in the basic unit that handled through rust-proofing primer, earlier japanning, spray paint then in the spraying; Japanning during finish paint covers, the build >=600um of middle japanning and finish paint.