CN102615010B - Vacuum spraying production line for helmets and production method thereof - Google Patents
Vacuum spraying production line for helmets and production method thereof Download PDFInfo
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- CN102615010B CN102615010B CN201210058192.2A CN201210058192A CN102615010B CN 102615010 B CN102615010 B CN 102615010B CN 201210058192 A CN201210058192 A CN 201210058192A CN 102615010 B CN102615010 B CN 102615010B
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Abstract
The invention relates to a vacuum spraying production line for helmets. The vacuum spraying production line comprises a control system, a vacuum spraying system, a vacuum baking system and a conveying system, wherein the control system is in pilot connection with the vacuum spraying system, the vacuum baking system and the conveying system; and the conveying system runs through the vacuum spraying system and the vacuum baking system. The vacuum spraying production line for the helmets has multiple production modes, is high in applicability, can be used as two production lines for performing spraying process once on one kind of helmets simultaneously, can be used as a production line for performing the spraying process twice on one kind of helmets sequentially and also can be used as two production lines for performing the spraying process once on two kinds of helmets simultaneously. By the vacuum spraying production line for the helmets, the products are high in spraying quality, the production time is saved, the production efficiency is improved, and full-automatic production and batch production are realized.
Description
Technical field
The present invention relates to airless spraying production technical field, particularly relate to airless spraying production line and production method thereof for the helmet.
Background technology
In the production process of Modern Industry Products, many industrial products need to spray paint more than one deck on product, for protecting product and increasing the aesthetic of product.At present, spray-painting production line generally comprises spray booth and baking box.But the automaticity of spray-painting production line is not high at present.In prior art, the spray-painting production line using in industrial production mostly is monomial and produces, be that a kind of workpiece completes after a spraying process on production line, if spray for the second time, this workpiece to be reentered into and on this production line, carry out secondary spraying process, if spray for the third time, this workpiece be continued to put into and on this production line, carry out three times spraying process.So, not only extend the production time, reduced production efficiency, cannot realize full-automatic production and mass production, and, also can make the coating quality of product decline.
In addition, although existing automatic spraying production line can be realized automatically and consecutive production, but, existing automatic spraying production line is merely able to carry out separately a kind of secondary spraying process of product, or be merely able to carry out separately a kind of three spraying process of product, therefore, the mode of production of existing automatic spraying production line is single, applicability is not strong.
Summary of the invention
First object of the present invention is to be provided for for weak point of the prior art the airless spraying production line of the helmet, should have the multiple mode of production for the airless spraying production line of the helmet, and its applicability is stronger.
Another object of the present invention is to be provided for for weak point of the prior art the production method of the airless spraying production line of the helmet, the coating quality of the product that this production method is produced is good, and saved the production time, improve production efficiency, realized full-automatic production and mass production.
For achieving the above object, the present invention is achieved through the following technical solutions.
Be provided for the airless spraying production line of the helmet, comprise control system, airless spraying system, vacuum bakeout system and induction system, described control system respectively with described airless spraying system, described vacuum bakeout system and described induction system control connection, described induction system is through described airless spraying system and described vacuum bakeout system;
Described airless spraying system comprises spraying cylinder body, spray gun, spraying vacuum extractor and spraying inlet duct, described spray gun is arranged at the inside of described spraying cylinder body, the pipeline of described spraying vacuum extractor is communicated with described spraying cylinder body, and the pipeline of described spraying inlet duct is communicated with described spraying cylinder body;
Described vacuum bakeout system comprises baking channel, infrared lamp, baking vacuum extractor and baking inlet duct, described infrared lamp is installed on the inside of described baking channel, the pipeline of described baking vacuum extractor is communicated with described baking channel, and the pipeline of described baking inlet duct is communicated with described baking channel;
Described induction system comprises transporting rail and workpiece car, and described workpiece car is arranged on described transporting rail and can moves along described transporting rail.
Described spraying cylinder body comprises the first spraying cylinder body and the second spraying cylinder body, and described the first spraying cylinder body and described the second spraying cylinder body are provided with input gate and out gate;
Described baking channel comprises the first baking channel and the second baking channel, and the output of described the first baking channel is connected with the first workbench of described the first spraying cylinder body, and the input of described the first baking channel is connected with the outlet side of described the second spraying cylinder body; The output of described the second baking channel is connected with the second workbench of described the second spraying cylinder body, and the input of described the second baking channel is connected with the outlet side of described the first spraying cylinder body;
Described transporting rail runs through successively and is connected in described the first baking channel, described the first spraying cylinder body, described the second baking channel and described the second spraying cylinder body.
The input of described the first baking channel is provided with the first rotation angle mechanism, and the input of described the second baking channel is provided with the second rotation angle mechanism, and described the first rotation angle mechanism is all connected with described transporting rail with described the second rotation angle mechanism.
Between described the first spraying cylinder body and described the first baking channel and described the second baking channel, be provided with connecting pipe, between described the second spraying cylinder body and described the first baking channel and described the second baking channel, be provided with connecting pipe, in described connecting pipe, be provided with valve.
On described workpiece car, be provided with supporting disk; The inside of described the first spraying cylinder body and described the second spraying cylinder body is provided with rotating mechanism; Described rotating mechanism drives described supporting disk rotation.
The quantity of described spray gun is two, and described in one of them, spray gun is arranged at the end face of described spraying cylinder interior, and described in another, spray gun is arranged at the side of described spraying cylinder interior.
Move in the space of the slide block sliding track mechanism of described spray gun by being arranged at described spraying cylinder interior in described spraying cylinder body.
Described airless spraying system also comprises takes out exhaust device, described in take out exhaust device be connected to described first spraying cylinder body and described second spraying cylinder body.
The production method that is used for the airless spraying production line of the helmet, comprises following processing step:
(1) described workpiece car utilizes described transporting rail that workpiece is moved to described spraying cylinder body;
(2) start described spraying vacuum extractor, after the vacuum in described spraying cylinder body reaches predetermined vacuum, start spray gun and spray moving to the workpiece of described spraying cylinder body;
(3) after spraying finishes, workpiece enters described baking channel and toasts;
(4) after step (3) finishes, can finish Workpiece painting, also can allow workpiece car continue to utilize described transporting rail that workpiece is moved to described spraying cylinder body and carry out secondary spraying and secondary baking.
Further, comprise following processing step:
A, workpiece is positioned on the workpiece car of the first workbench of the first spraying cylinder body;
The input gate of b, described the first spraying cylinder body is opened;
C, described workpiece are delivered in described the first spraying cylinder body by induction system, and the input gate of described the first spraying cylinder body is closed;
D, start described first spraying cylinder interior rotating mechanism; Described rotating mechanism drives the described supporting disk rotation on workpiece car, thereby drives workpiece rotation;
The spraying vacuum extractor that e, startup are connected with described the first spraying cylinder body, when the described first vacuum that sprays cylinder body reaches 50000Pa ~ 70000Pa, restart the spray gun in described the first spraying cylinder body, described spray gun once sprays the described workpiece of rotation;
F, until described in after once spraying finishes, take out exhaust device described in startup described the first spraying cylinder body carried out to purified treatment;
G, by the valve open of the connecting pipe between described the first spraying cylinder body and described the second baking channel, make the air pressure balance between described the first spraying cylinder body and described the second baking channel;
H, after the air pressure balance between described the first spraying cylinder body and described the second baking channel, open the out gate of described the first spraying cylinder body, described induction system is delivered to the workpiece after described the first spraying cylinder body once sprays the outlet side of described the first spraying cylinder body;
I, close the out gate of described the first spraying cylinder body, start spraying inlet duct described the first spraying cylinder body is entered to gas to normal pressure;
J, start the rotation angle mechanism of the input of the second baking channel, make to deliver the workpiece car 90-degree rotation of workpiece, simultaneously, control system starts the baking vacuum extractor being connected with described the second baking channel, described baking vacuum extractor is evacuated to 1000Pa ~ 10000Pa by the vacuum of the second baking channel, and described workpiece car continues to move to described the second baking channel and toasts;
When k, the workpiece that has completed once spraying when the carrying of described workpiece car move to the second workbench of described the second spraying cylinder body, can take away and complete the once workpiece of spraying, also can allow the workpiece that completed once spraying continue to move to described the second spraying cylinder body and carry out secondary spraying process, then, after toasting via described the first baking channel, at the first workbench of described the first baking channel, take the workpiece that completes secondary spraying away;
After l, step I finish, next one workpiece to be sprayed is continued to be positioned over to the first workbench of described the first spraying cylinder body, then continue to circulate until produce end to step k according to step a.
Beneficial effect of the present invention: the airless spraying production line for the helmet of the present invention, have the multiple mode of production, and its applicability is stronger.Should two production lines that a kind of helmet carries out a spraying process have simultaneously both been can be used as for the airless spraying production line of the helmet, also can be used as the production line that a kind of helmet carries out twice spraying process successively, and, also can be used as two production lines that two kinds of helmets carry out a spraying process simultaneously.Utilize the coating quality of the product that the production method of the airless spraying production line for the helmet of the present invention produces good, and saved the production time, improved production efficiency, realized full-automatic production and mass production.
Accompanying drawing explanation
Fig. 1 is the partial structurtes schematic diagram of the airless spraying production line for the helmet of the present invention.
Fig. 2 is that Fig. 1 removes the structural representation after the first spraying cylinder body.
Fig. 3 is that Fig. 1 removes the structural representation after the first spraying cylinder body and the second spraying cylinder body.
Fig. 4 is the structure for amplifying schematic diagram at A place in Fig. 3.
The Reference numeral of Fig. 1 to Fig. 4:
1--spray gun, 2--transporting rail, 3--workpiece car, 4--the first workbench, 5--the second workbench, 6--slide block sliding track mechanism, 7--supporting disk, the visual window of 8--, 101--the first spraying cylinder body, 102--the second spraying cylinder body, 201--the first baking channel, 202--the second baking channel.
The specific embodiment
The invention will be further described with the following Examples.
embodiment 1.
See Fig. 1 to Fig. 4.The airless spraying production line for the helmet of the present embodiment, comprise control system, airless spraying system, vacuum bakeout system and induction system, control system respectively with airless spraying system, vacuum bakeout system and induction system control connection, induction system is through airless spraying system and vacuum bakeout system; Airless spraying system comprises spraying cylinder body, spray gun 1, spraying vacuum extractor and spraying inlet duct, and spray gun 1 is arranged at the inside of spraying cylinder body, and the pipeline of spraying vacuum extractor is communicated with spraying cylinder body, and the pipeline of spraying inlet duct is communicated with spraying cylinder body; Vacuum bakeout system comprises baking channel, infrared lamp, baking vacuum extractor and baking inlet duct, infrared lamp is installed on the inside of baking channel, the pipeline of baking vacuum extractor is communicated with baking channel, and the pipeline of baking inlet duct is communicated with baking channel; Induction system comprises transporting rail 2 and workpiece car 3, and workpiece car 3 is arranged on transporting rail 2 and can moves along transporting rail 2.In the present embodiment, the direction of motion of workpiece car 3 on transporting rail 2 is clockwise.Certainly, in the actual design of production line, also can be according to the direction design of counterclockwise motion.
In the present embodiment, spraying cylinder body comprises that the first spraying cylinder body 101 and the second spraying cylinder body 102, the first spraying cylinder bodies 101 and the second spraying cylinder body 102 are provided with input gate and out gate; Baking channel comprises that the output of the first baking channel 201 and the second baking channel 202, the first baking channel 201 is connected with the first workbench 4 of the first spraying cylinder body 101, and the input of the first baking channel 201 is connected with the outlet side of the second spraying cylinder body 102; The output in the second baking Tong202 road is connected with the second workbench 5 of the second spraying cylinder body 102, and the input of the second baking channel 202 is connected with the outlet side of the first spraying cylinder body 101; Transporting rail 2 runs through successively and is connected in the first baking channel 201, the first spraying cylinder body 101, the second baking channel 202 and the second spraying cylinder body 102.In the present embodiment, a side of the first workbench 4 and the second workbench 5 is provided with for picking and placeing the automatically-controlled door of workpiece.In the process of actual production, start the automatically-controlled door of the first workbench 4 or the automatically-controlled door of the second workbench 5, just workpiece can be positioned over to the first workbench 4 or the second workbench 5.When having completed the workpiece of spraying and roasting procedure and move to the first workbench 4 or the second workbench 5, just can start this automatically-controlled door and take workpiece away.Certainly, in the process of actual production, loop start using the first workbench 4 as workpiece separately, the also loop start using the second workbench 5 as workpiece separately, equally also can be simultaneously two starting points using the first workbench 4 and the second workbench 5 as the circulation of workpiece.
In the present embodiment, at the first spraying cylinder body 101 and second side that sprays cylinder body 102, be provided with for watching the visual window 8 of Workpiece painting situation.
The input of the first baking channel 201 is provided with the first rotation angle mechanism; The input of the second baking channel 202 is provided with the second rotation angle mechanism.The first rotation angle mechanism is all connected with transporting rail 2 with the second rotation angle mechanism.In the process of producing, the first rotation angle mechanism and the second rotation angle mechanism are respectively used to move to workpiece car 3 90-degree rotations of the input of the first baking channel 201 and the input of the second baking channel 202, and then workpiece car 3 just continues operation.
Between the first spraying cylinder body 101 and the first baking channel 201 and the second baking channel 202, be provided with connecting pipe, between the second spraying cylinder body 102 and the first baking channel 201 and the second baking channel 202, be provided with connecting pipe, in connecting pipe, be provided with valve.In the process of actual production, the valve of opening in connecting pipe can make the air pressure balance between the first spraying cylinder body 101 and the first baking channel 201 and the second baking channel 202, also can make the air pressure balance between the second spraying cylinder body 102 and the first baking channel 201 and the second baking channel 202.
On workpiece car 3, be provided with supporting disk 7; This supporting disk 7 is for supporting support workpiece.The inside of the first spraying cylinder body 101 and the second spraying cylinder body 102 is provided with rotating mechanism; Wherein, rotating mechanism is used for driving supporting disk 7 rotations.
In the present embodiment, the quantity of spray gun 1 is two, and one of them spray gun 1 is arranged at the end face of spraying cylinder interior, and another spray gun 1 is arranged at the side of spraying cylinder interior.In to the spraying process of the helmet, if the top ends of the helmet does not have plane, only enable the spray gun 1 of the side that is arranged at spraying cylinder interior, if the top ends of the helmet has plane, enable the spray gun 1 and the spray gun 1 that is arranged at the side of spraying cylinder interior of the end face that is arranged at spraying cylinder interior simultaneously.Wherein, spray gun 1 moves in the space in cylinder body in spraying by being arranged at the slide block sliding track mechanism 6 of spraying cylinder interior.
In the present embodiment, airless spraying system also comprises takes out exhaust device, takes out exhaust device and is connected to the first spraying cylinder body 101 and the second spraying cylinder body 102.When the first spraying cylinder body 101 and second sprays cylinder body 102, completed after spraying process, startup is taken out exhaust device the useless paint and the waste gas that in the first spraying cylinder body 101 and the second spraying cylinder body 102, produce is carried out to purified treatment.
Airless spraying production line for the helmet, have the multiple mode of production, and its applicability is stronger.Should two production lines that a kind of helmet carries out a spraying process have simultaneously both been can be used as for the airless spraying production line of the helmet, also can be used as the production line that a kind of helmet carries out twice spraying process successively, and, also can be used as two production lines that two kinds of helmets carry out a spraying process simultaneously.Certainly, the airless spraying production line for the helmet of the present invention, except the spraying for the helmet is produced, also can be produced for the spraying of other products.
When this airless spraying production line for the helmet carries out two production lines of a spraying process as a kind of helmet simultaneously, in actual production, at the first workbench 4 of the first spraying cylinder body 101 and the second workbench 5 of the second spraying cylinder body 102, place the workpiece of identical type simultaneously, the workpiece that the first workbench 4 of the first spraying cylinder body 101 is placed is after the first spraying cylinder body 101 sprayings, enter after the second baking channel 202 toasts, the workpiece that completes a spraying process just can be taken away at the second workbench 5 of the second spraying cylinder body 102; Simultaneously, the workpiece that the second workbench 5 of the second spraying cylinder body 102 is placed is after the second spraying cylinder body 102 sprayings, enter after the first baking channel 201 toasts, the workpiece that completes a spraying process just can be taken away at the first workbench 4 of the first spraying cylinder body 101.
When this airless spraying production line for the helmet carries out a production line of twice spraying process successively as a kind of helmet, in actual production, the first workbench 4 place work pieces at the first spraying cylinder body 101, this workpiece is after the first spraying cylinder body 101 once sprays, enter after the second baking channel 202 toasts, continuation, after 102 2 sprayings of the second spraying cylinder body, enters the first baking channel 201 and toasts, and then take workpiece away at the first workbench 4 of the first spraying cylinder body 101.
When this airless spraying production line for the helmet carries out two production lines of a spraying process as two kinds of helmets simultaneously, in actual production, at the first workbench 4 of the first spraying cylinder body 101 and the second workbench 5 of the second spraying cylinder body 102, place different types of workpiece simultaneously, the first workpiece that the first workbench 4 of the first spraying cylinder body 101 is placed is after the first spraying cylinder body 101 sprayings, enter after the second baking channel 202 toasts, the first workpiece that completes a spraying process just can be taken away at the second workbench 5 of the second spraying cylinder body 102; Simultaneously, the second workpiece that the second workbench 5 of the second spraying cylinder body 102 is placed is after the second spraying cylinder body 102 sprayings, enter after the first baking channel 201 toasts, the second workpiece that completes a spraying process just can be taken away at the first workbench 4 of the first spraying cylinder body 101.
Therefore, the airless spraying production line for the helmet, has the multiple mode of production, and its applicability is stronger, has stronger practicality.
See Fig. 1 to Fig. 4.The production method of the airless spraying production line for the helmet of the present embodiment, comprises following processing step:
(1) workpiece car 3 utilizes transporting rail 2 that workpiece is moved to spraying cylinder body;
(2) start spraying vacuum extractor, the vacuum in cylinder body to be sprayed reaches after predetermined vacuum, starts the workpiece that 1 pair of spray gun moves to spraying cylinder body and sprays;
(3) after spraying finishes, workpiece enters baking channel and toasts;
(4) after step (3) finishes, can finish Workpiece painting, also can allow workpiece car continue to utilize transporting rail 2 that workpiece is moved to spraying cylinder body and carry out secondary spraying and secondary baking.
Further, comprise following processing step:
A, workpiece is positioned on the workpiece car 3 of the first workbench 4 of the first spraying cylinder body 101;
The input gate of b, the first spraying cylinder body 101 is opened;
C, workpiece are delivered in the first spraying cylinder body 101 by induction system, and the input gate of the first spraying cylinder body 101 is closed;
D, start the rotating mechanism of the first spraying cylinder body 101 inside; Rotating mechanism drives supporting disk 7 rotations on workpiece car 3, thereby drives workpiece rotation;
E, start with first and spray the spraying vacuum extractor that cylinder body 101 is connected, when the vacuum of the first spraying cylinder body 101 reaches 60000Pa, restart the spray gun 1 in the first spraying cylinder body 101, the workpiece of 1 pair of rotation of spray gun once sprays;
F, after once spraying and finishing, start and take out exhaust device the first spraying cylinder body 101 is carried out to purified treatment;
G, by the valve open of the connecting pipe between the first spraying cylinder body 101 and the second baking channel 202, make the air pressure balance between the first spraying cylinder body 101 and the second baking channel 202;
H, after the air pressure balance between the first spraying cylinder body 101 and the second baking channel 202, open the out gate of the first spraying cylinder body 101, induction system is delivered to the workpiece after the first spraying cylinder body 101 once sprays the outlet side of the first spraying cylinder body 101;
I, close the out gate of the first spraying cylinder body 101, start spraying inlet duct the first spraying cylinder body 101 is entered to gas to normal pressure;
J, start the rotation angle mechanism of the input of the second baking channel 202, make to deliver workpiece car 3 90-degree rotations of workpiece, simultaneously, control system starts the baking vacuum extractor being connected with the second baking channel 202, baking vacuum extractor is evacuated to 10000Pa by the vacuum of the second baking channel 202, and workpiece car 3 continues to move to the second baking channel 202 and toasts;
When k, the workpiece that has completed once spraying when workpiece car 3 carrying move to the second workbench 5 of the second spraying cylinder body 102, can take away and complete the once workpiece of spraying, also can allow the workpiece that completed once spraying continue to move to the second spraying cylinder body 102 and carry out secondary spraying process, then, after toasting via the first baking channel 201, at the first workbench 4 of the first baking channel 201, take the workpiece that completes secondary spraying away;
After l, step I finish, next one workpiece to be sprayed is continued to be positioned over to the first workbench 4 of the first spraying cylinder body 101, then continue to circulate until produce end to step k according to step a.
The embodiment 3 of the production method of the airless spraying production line for the helmet of the present invention, the difference of the present embodiment and embodiment 2 is, in step e, start the spraying vacuum extractor being connected with the first spraying cylinder body 101, when the vacuum of the first spraying cylinder body 101 reaches 50000Pa, restart the spray gun 1 in the first spraying cylinder body 101, the workpiece of 1 pair of rotation of spray gun once sprays; In step j, start the rotation angle mechanism of the input of the second baking channel 202, make to deliver workpiece car 3 90-degree rotations of workpiece, simultaneously, control system starts the baking vacuum extractor being connected with the second baking channel 202, baking vacuum extractor is evacuated to 5000Pa by the vacuum of the second baking channel 202, and workpiece car 3 continues to move to the second baking channel 202 and toasts.Other structure and the operation principle of the present embodiment are identical with embodiment 1, do not repeat them here.
The embodiment 4 of the production method of the airless spraying production line for the helmet of the present invention, the difference of the present embodiment and embodiment 2 is, in step e, start the spraying vacuum extractor being connected with the first spraying cylinder body 101, when the vacuum of the first spraying cylinder body 101 reaches 70000Pa, restart the spray gun 1 in the first spraying cylinder body 101, the workpiece of 1 pair of rotation of spray gun once sprays; In step j, start the rotation angle mechanism of the input of the second baking channel 202, make to deliver workpiece car 3 90-degree rotations of workpiece, simultaneously, control system starts the baking vacuum extractor being connected with the second baking channel 202, baking vacuum extractor is evacuated to 1000Pa by the vacuum of the second baking channel 202, and workpiece car 3 continues to move to the second baking channel 202 and toasts.Other structure and the operation principle of the present embodiment are identical with embodiment 1, do not repeat them here.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.
Claims (1)
1. the production method for the airless spraying production line of the helmet, the described airless spraying production line for the helmet, comprise control system, airless spraying system, vacuum bakeout system and induction system, described control system respectively with described airless spraying system, described vacuum bakeout system and described induction system control connection, described induction system is through described airless spraying system and described vacuum bakeout system;
Described airless spraying system comprises spraying cylinder body, spray gun, spraying vacuum extractor and spraying inlet duct, described spray gun is arranged at the inside of described spraying cylinder body, the pipeline of described spraying vacuum extractor is communicated with described spraying cylinder body, and the pipeline of described spraying inlet duct is communicated with described spraying cylinder body;
Described vacuum bakeout system comprises baking channel, infrared lamp, baking vacuum extractor and baking inlet duct, described infrared lamp is installed on the inside of described baking channel, the pipeline of described baking vacuum extractor is communicated with described baking channel, and the pipeline of described baking inlet duct is communicated with described baking channel;
Described induction system comprises transporting rail and workpiece car, and described workpiece car is arranged on described transporting rail and can moves along described transporting rail;
Described spraying cylinder body comprises the first spraying cylinder body and the second spraying cylinder body, and described the first spraying cylinder body and described the second spraying cylinder body are provided with input gate and out gate;
Described baking channel comprises the first baking channel and the second baking channel, and the output of described the first baking channel is connected with the first workbench of described the first spraying cylinder body, and the input of described the first baking channel is connected with the outlet side of described the second spraying cylinder body; The output of described the second baking channel is connected with the second workbench of described the second spraying cylinder body, and the input of described the second baking channel is connected with the outlet side of described the first spraying cylinder body;
Described transporting rail runs through successively and is connected in described the first baking channel, described the first spraying cylinder body, described the second baking channel and described the second spraying cylinder body;
The input of described the first baking channel is provided with the first rotation angle mechanism, and the input of described the second baking channel is provided with the second rotation angle mechanism, and described the first rotation angle mechanism is all connected with described transporting rail with described the second rotation angle mechanism;
Between described the first spraying cylinder body and described the first baking channel and described the second baking channel, be provided with connecting pipe, between described the second spraying cylinder body and described the first baking channel and described the second baking channel, be provided with connecting pipe, in described connecting pipe, be provided with valve;
On described workpiece car, be provided with supporting disk; The inside of described the first spraying cylinder body and described the second spraying cylinder body is provided with rotating mechanism; Described rotating mechanism drives described supporting disk rotation;
The quantity of described spray gun is two, and described in one of them, spray gun is arranged at the end face of described spraying cylinder interior, and described in another, spray gun is arranged at the side of described spraying cylinder interior;
Move in the space of the slide block sliding track mechanism of described spray gun by being arranged at described spraying cylinder interior in described spraying cylinder body;
Described airless spraying system also comprises takes out exhaust device, described in take out exhaust device be connected to described first spraying cylinder body and described second spraying cylinder body;
The method of producing the helmet with the described airless spraying production line for the helmet, comprises following processing step:
(1) described workpiece car utilizes described transporting rail that workpiece is moved to described spraying cylinder body;
(2) start described spraying vacuum extractor, after the vacuum in described spraying cylinder body reaches predetermined vacuum, start spray gun and spray moving to the workpiece of described spraying cylinder body;
(3) after spraying finishes, workpiece enters described baking channel and toasts;
(4) after step (3) finishes, finish Workpiece painting, or allow workpiece car continue to utilize described transporting rail that workpiece is moved to described spraying cylinder body to carry out secondary spraying and secondary baking;
It is characterized in that, with the described airless spraying production line for the helmet, produce the method for the helmet, specifically comprise following processing step:
A, workpiece is positioned on the workpiece car of the first workbench of the first spraying cylinder body;
The input gate of b, described the first spraying cylinder body is opened;
C, described workpiece are delivered in described the first spraying cylinder body by induction system, and the input gate of described the first spraying cylinder body is closed;
D, start described first spraying cylinder interior rotating mechanism; Described rotating mechanism drives the described supporting disk rotation on workpiece car, thereby drives workpiece rotation;
The spraying vacuum extractor that e, startup are connected with described the first spraying cylinder body, when the described first vacuum that sprays cylinder body reaches 50000Pa ~ 70000Pa, restart the spray gun in described the first spraying cylinder body, described spray gun once sprays the described workpiece of rotation;
F, until described in after once spraying finishes, take out exhaust device described in startup described the first spraying cylinder body carried out to purified treatment;
G, by the valve open of the connecting pipe between described the first spraying cylinder body and described the second baking channel, make the air pressure balance between described the first spraying cylinder body and described the second baking channel;
H, after the air pressure balance between described the first spraying cylinder body and described the second baking channel, open the out gate of described the first spraying cylinder body, described induction system is delivered to the workpiece after described the first spraying cylinder body once sprays the outlet side of described the first spraying cylinder body;
I, close the out gate of described the first spraying cylinder body, start spraying inlet duct described the first spraying cylinder body is entered to gas to normal pressure;
J, start the rotation angle mechanism of the input of the second baking channel, make to deliver the workpiece car 90-degree rotation of workpiece, simultaneously, control system starts the baking vacuum extractor being connected with described the second baking channel, described baking vacuum extractor is evacuated to 1000Pa ~ 10000Pa by the vacuum of the second baking channel, and described workpiece car continues to move to described the second baking channel and toasts;
When k, the workpiece that has completed once spraying when the carrying of described workpiece car move to the second workbench of described the second spraying cylinder body, take away and complete the once workpiece of spraying, or allow the workpiece that completes once spraying continue to move to described the second spraying cylinder body and carry out secondary spraying process, then, after toasting via described the first baking channel, at the first workbench of described the first baking channel, take the workpiece that completes secondary spraying away;
After l, step I finish, next one workpiece to be sprayed is continued to be positioned over to the first workbench of described the first spraying cylinder body, then continue to circulate until produce end to step k according to step a.
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| CN201210058192.2A CN102615010B (en) | 2012-03-07 | 2012-03-07 | Vacuum spraying production line for helmets and production method thereof |
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| CN201210058192.2A CN102615010B (en) | 2012-03-07 | 2012-03-07 | Vacuum spraying production line for helmets and production method thereof |
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| CN102615010B true CN102615010B (en) | 2014-02-12 |
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| CN104607371A (en) * | 2013-11-05 | 2015-05-13 | 上海富臣化工有限公司 | Vacuum spraying white-bottom white-surface technological surface construction method of ultraviolet curing coating |
| CN105834038A (en) * | 2016-06-07 | 2016-08-10 | 东莞市顺林模型礼品股份有限公司 | Automatic conveying production line applied to part spraying |
| JP6858473B2 (en) * | 2019-02-28 | 2021-04-14 | 東芝三菱電機産業システム株式会社 | Film deposition equipment |
| KR102548322B1 (en) * | 2019-02-28 | 2023-06-28 | 도시바 미쓰비시덴키 산교시스템 가부시키가이샤 | tabernacle equipment |
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| JP3114913B2 (en) * | 1994-03-28 | 2000-12-04 | トリニティ工業株式会社 | Airless automatic coating equipment |
| CN2696726Y (en) * | 2004-01-30 | 2005-05-04 | 沈隆秋 | Cylinder turning transporting type applying equipment |
| CN101224452A (en) * | 2007-01-16 | 2008-07-23 | *** | Layout method of auto-spraying product line with many objects |
| CN201135954Y (en) * | 2007-12-06 | 2008-10-22 | 苏州昆拓冷机有限公司 | Simple jet printing production chain |
| CN101829646A (en) * | 2010-04-21 | 2010-09-15 | 中山益达服装有限公司 | Spray coating flow production line |
| CN101966499A (en) * | 2010-09-26 | 2011-02-09 | 东莞百进五金塑料有限公司 | Apparatus integrating surface vacuum spraying of workpiece, paint solidifying and waste paint and solvent recycling, and process thereof |
| CN202621373U (en) * | 2012-03-07 | 2012-12-26 | 东莞百进五金塑料有限公司 | Vacuum spray finishing production line for helmets |
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2012
- 2012-03-07 CN CN201210058192.2A patent/CN102615010B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3114913B2 (en) * | 1994-03-28 | 2000-12-04 | トリニティ工業株式会社 | Airless automatic coating equipment |
| CN2696726Y (en) * | 2004-01-30 | 2005-05-04 | 沈隆秋 | Cylinder turning transporting type applying equipment |
| CN101224452A (en) * | 2007-01-16 | 2008-07-23 | *** | Layout method of auto-spraying product line with many objects |
| CN201135954Y (en) * | 2007-12-06 | 2008-10-22 | 苏州昆拓冷机有限公司 | Simple jet printing production chain |
| CN101829646A (en) * | 2010-04-21 | 2010-09-15 | 中山益达服装有限公司 | Spray coating flow production line |
| CN101966499A (en) * | 2010-09-26 | 2011-02-09 | 东莞百进五金塑料有限公司 | Apparatus integrating surface vacuum spraying of workpiece, paint solidifying and waste paint and solvent recycling, and process thereof |
| CN202621373U (en) * | 2012-03-07 | 2012-12-26 | 东莞百进五金塑料有限公司 | Vacuum spray finishing production line for helmets |
Non-Patent Citations (1)
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| JP特许第3114913号B2 2000.12.04 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102615010A (en) | 2012-08-01 |
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