CN102613326A - Six-fort tea humidifying automatic control device and automatic humidifying technology process - Google Patents
Six-fort tea humidifying automatic control device and automatic humidifying technology process Download PDFInfo
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Abstract
The invention provides a six-fort tea humidifying automatic control device and automatic humidifying technology process. The six-fort tea humidifying automatic control device comprises an input-tea conveying belt 1 driven by a first power motor 37, a tea storing scraper type tea conveyor 2, an automatic tea weighing machine 3, an automatic humidifying even mixing machine 4 and a humidifying automatic control electric cabin 5. A support frame body 6 is arranged at the lower ends of the tea storing scraper type tea conveyor 2 and the automatic tea weighing machine 3, and the humidifying automatic control electric cabin 5 is installed in the front face of the support frame body 6. The six-fort tea humidifying automatic control device is utilized to humidify and evenly mix tea, and humidifying technology of the device is characterized in that the whole humidifying technology process including inputting raw material tea, conveying the tea in quantity limitation mode, weighing the tea, conveying the weighed tea to the automatic humidifying even mixing machine, spraying water to the tea in the automatic humidifying even mixing machine and humidifying and evenly mixing the tea is automatically controlled by the humidifying automatic control electric cabin without manual direct contact with the tea. The six-fort tea humidifying automatic control device has the advantages of being high in automation degree, convenient and simple to operate, good in effect, sanitary, safe and capable of producing the six-fort tea with high quality.
Description
One, technical field
The invention belongs to six fort tea processing technique field.
Two, background technology
Six fort tea are a kind of of tealeaves, belong to black tea, are the Chinese history well-known teas, the history in existing more than 1,500 year.Gain the name because of originating in Liu Bao township, Cangwu County, Wuzhou, list Chinese ten famous tea in the betel nut perfume of uniqueness in the period of Jiaqing, become tribute in the Qing Dynasty.Existing six fort tea production processes are that gross tea is stacked, shares equally, evenly added water, treat its spontaneous fermentation, and timely turning adds water, and control temperature, humidity well.Gross tea dries after evenly fermenting naturally; Again tealeaves steam is pressed, after the ageing six fort tea.In the production of six fort tea, need carry out poach before raw material tea fermented, ferment again behind the humidification; But in existing the production; It all is that the employing manual work adds water, humidification is carried out in artificial constantly turning that raw material tea humidification is mixed thoroughly, is difficult to grasp the watering uniformity of tealeaves, and the manpower turning also is difficult to grasp the uniformity of tealeaves humidification; It is even to be difficult to control the preceding tealeaves humidity of six fort tea fermentation, thereby has influence on the quality of six fort tea.Use artificial humidification turning in addition, also have the unmanageable shortcoming in health aspect.
Three, summary of the invention
The purpose of this invention is to provide a kind of mechanization, automation, simple in structure, can avoid above-mentioned shortcoming, guarantee that the tealeaves humidification is even, can stably produce six fort tea humidification automaton and automatic humidification technical process of high-quality six fort tea.
Six fort tea humidification automatons of the present invention, it is characterized in that this device comprises by what first power motor drove advances the tea conveyer belt, and storage tea rubbing board formula is sent the tea machine, claims the tea machine automatically, and automatic humidification is mixed machine thoroughly, and humidification is controlled electronic box automatically; Send tea machine and the lower end of claiming the tea machine automatically that the supporting support body is arranged in storage tea rubbing board formula, the installation humidification is controlled electronic box automatically in supporting support body positive; The tea end of going into that advances the tea conveyer belt is the tea raw material inlet, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board formula is sent the tea machine; Described storage tea rubbing board formula send the tea machine to comprise storage tea casing, has a tea outlet at storage tea casing, and the tealeaves conveying mechanism of a rubbing board formula is housed at the tea outlet place; The tealeaves conveying mechanism comprises second power motor, and final drive shaft is fastened on the spill belt pulley on final drive shaft both sides; Be enclosed within the outer driving belt of belt pulley; There is bearing at the final drive shaft two ends, and at final drive shaft external second power motor of bearing of an end wherein, the input of second power motor is controlled electronic box automatically with humidification and is connected; Be equipped with above the driving belt in storage tea casing and draw together the material batten, draw together the tea plate what draw together that finite quantity above the material batten regulates output tealeaves; Storage tea rubbing board formula send the tealeaves conveying mechanism of tea machine to cooperate with the title tea case of claiming the tea machine automatically, makes the tealeaves can be from storing up the title tea case that tea rubbing board formula send the tea machine to send automatic title tea machine to; Described automatic title tea machine comprises claims tea case and platform scale; The inductive switch plate washer is equipped with at weighing lever head place at platform scale, above the inductive switch plate washer, is equipped with near inductive switch, controls electronic box automatically near inductive switch and humidification and is connected; Described title tea lower box part is provided with tea export; Automatically-controlled door is equipped with at the place at tea export, and automatically-controlled door is connected to the active operation axle of open and close door action link rod and open and close door, and open and close door active operation is coupling in the three-power electric machine; Limitation travel switch is arranged near automatically-controlled door, and the input of limitation travel switch and three-power electric machine all is connected to humidification and controls electronic box automatically; When claiming that automatically the tea machine is installed, claim the tea export correspondence of tea case and be higher than the tea inlet port that automatic humidification is mixed machine thoroughly that described automatic humidification is mixed machine thoroughly and comprised the 4th power motor, the gear graduation group; Mix driving shaft thoroughly, be welded on the blade of mixing thoroughly of mixing driving shaft thoroughly, mix the bearing of both ends of main drive shaft thoroughly; Mix casing thoroughly, storage tank, the water pipe of band atomized water nozzle; Water inlet electromagnetism water valve, water outlet electromagnetism water valve, frequency conversion pressure pump; A fluid level controller and amount of water scale plate are housed in the described storage tank; Wherein, Fluid level controller comprises that two different lengths are fixed on the fixing metal rod that is used to measure the output water capacity in the storage tank; One buckles at amount of water scale plate live metal rod other and moving up and down, and an end of fixing metal rod and live metal rod is in storage tank, and the other end is connected in humidification and controls electronic box automatically outside storage tank; The water pipe of said band atomized water nozzle is contained in mixes casing top thoroughly; Wherein an end passes and mixes external frequency conversion force (forcing) pump of casing and water inlet electromagnetism water valve thoroughly; In storage tank one side water intaking valve and water inlet pipe are arranged, in the storage tank bottom delivery port is arranged, delivery port has water pipe to be connected with the frequency conversion force (forcing) pump; Tea inlet port is arranged at the top mixing casing thoroughly, and tea outlet is arranged at the bottom; The described driving shaft of mixing thoroughly is contained in and mixes lower box thoroughly, mixes both ends of main drive shaft thoroughly through the bearing supporting, the outer cogged speed change group of the bearing of an end wherein, and gear graduation is connected to the 4th power motor, and the input of the 4th power motor is connected to humidification and controls electronic box automatically.
It is 400mm-600mm that six fort tea humidification automatons of the present invention, said storage tea rubbing board formula send the length of drawing together the material batten of tea machine, and sectional area is 30mm * 20mm-35mm * 25mm.
Six fort tea humidification automatons of the present invention, the supply tank that said automatic humidification is mixed machine thoroughly is to process with the thick corrosion resistant plate of 1mm-2mm, and floor space is 250mm * 200mm, and height is 400mm-800mm; The every lattice scale of adjusting amount of water scale plate that is contained in storage tank is 5mm, and every is 250 grams to the adjusted one lattice conveying water yield, and the adjustable water scope is 250 grams-3500 grams; The described casing of mixing thoroughly is to use the thick corrosion resistant plate of 2mm-3mm to process the semicircle of bottom radii as 250mm-500mm, square of top welding, the big 200mm-220mm of aspect ratio bottom radii that top is square; Being contained in the blade of mixing thoroughly of mixing driving shaft thoroughly of mixing lower box thoroughly is to process with the thick corrosion resistant plate of 2mm-5mm, mixes thoroughly on the driving shaft by spiral being welded on.
Automatic humidification technical process with above-mentioned six fort tea humidification automatons; Its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea; Weighing tea is sent into automatic humidification mix machine thoroughly, automatic humidification is mixed in the machine thoroughly the tealeaves water spray, mixed the tealeaves humidification thoroughly whole humidification process process and all adopt humidification to control electronic box automatically to control automatically, detailed process is following:
A, transferring raw material tea start first power motor and drive into tea conveyer belt work, and tealeaves is sent into the Chu Chaxiang that storage tea rubbing board formula is sent the tea machine from the tea end arrival upper end tea end of going into that enters tea conveyer belt lower end; At this moment; Automatically claim that tea machine empty is heavy, issue a signal to humidification near inductive switch and control electronic box automatically, open second power motor; Drive the spill belt pulley that storage tea rubbing board formula send the tea machine to be fastened on the final drive shaft both sides; The driving belt setting in motion, the material batten of drawing together that is contained in the driving belt top is regulated the effect of drawing together the tea plate of output tealeaves through limiting the quantity of, and evenly draws together tealeaves the title tea case of into automatic title tea machine;
B, add water to storage tank, configure amount of water on request, each amount of water is that the 10%-15% by raw material tealeaves weight adds water; When humidification is controlled electronic box automatically and is sent signal and open second power motor, also send the water inlet electromagnetism water valve that signal is opened storage tank simultaneously, add water to storage tank; When the measurement fixing metal rod that is added to hydraulic controller when water touches water; Measurement fixing metal rod issues a signal to humidification and controls electronic box automatically, closes into water electromagnetism water valve, waits for the signal humidification work of receiving;
C, title tea configure the required weight of tealeaves on request, when the tealeaves weight of claiming the tea case makes the platform scale weighing of automatic title tea machine arrive the setting weight value; The inductive switch plate washer that is contained on the platform scale weighing lever head upwards moves, and, under inductive switch plate washer induction effect, issues a signal to humidification and controls electronic box automatically near inductive switch; When receiving signal; Close the second power motor work, storage tea rubbing board formula send the tea machine to stop feeding automatically, simultaneously; Issue a signal to humidification and control electronic box automatically; Open the work of three-power electric machine, the three-power electric machine drive to claim that the open and close door action link rod in the tea case will claim that the automatically-controlled door of tea case opens, and tealeaves is sent to automatic humidification mixes mixing thoroughly in the casing of machine thoroughly;
D, tealeaves humidification are mixed thoroughly, when the automatically-controlled door of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine mix casing thoroughly the time, humidification is controlled electronic box automatically and is sent three road signal instructions, one road signal instruction is opened the water outlet electromagnetism water valve of storage tank; The work of one road signal instruction frequency conversion pressure pump, another road signal instruction is opened the 4th power motor work, and the work of mixing thoroughly of tealeaves humidification begins, and water is through the effect of frequency conversion pressure pump; By spraynozzle with constantly spray water tealeaves surface of atomizing type, the 4th power motor driven wheel speed change group simultaneously, transmission is mixed driving shaft thoroughly and is rotated; Add water on one side, on one side tealeaves is mixed thoroughly, control automatically at humidification under the programme-control of electronic box; Tealeaves receives the stirring of mixing blade thoroughly of mixing driving shaft thoroughly, stirs rotating manner to be: just changeing for 2 weeks, reversing for 2 weeks; Stir back and forth, purpose is to revolve the face of being stirred to tealeaves the end of by, is revolved by face to be stirred to the end;, outside stirring out by inward turning, by outward turning stir enter in; Tealeaves reaches the effect that humidification is mixed thoroughly through again and again stirring like this, and the humidification uniformity reaches more than 95%; When storage tank has been exported water consumption by setting; When live metal rod bottom ferrule did not contact with water, the live metal rod issued a signal to humidification and controls electronic box automatically, and control water outlet electromagnetism water valve cuts out with the frequency conversion pressure pump and quits work; At this moment adding water atomization mixes tealeaves thoroughly and finishes; Meanwhile, humidification is controlled electronic box automatically and is sent signal instruction the 4th power motor and rotate conveying tealeaves continuously by the direction of tea outlet, manages 10 seconds-15 second time; The tealeaves of mixing humidification thoroughly all transports out, and promptly accomplishes a tealeaves humidification and mixes process thoroughly;
Automatically-controlled door at above-mentioned title tea case is opened, and when tealeaves began to put into the automatic humidification machine, the automatically-controlled door of title tea case was opened and contacted limitation travel switch; Limitation travel switch can issue a signal to humidification and control electronic box automatically; Humidification is controlled electronic box automatically and is sent instruction and stop the work of three-power electric machine, and through 5 seconds-10 second time, humidification was controlled electronic box automatically and sent signal instruction again the three-power electric machine is started working; The three-power electric machine drives open and close door action link rod; Close the automatically-controlled door of claiming the tea case, and instruct the second power motor work, claim tea work once more; Promptly in above-mentioned process of tealeaves being carried out humidification, claim that tea work begins for the second time, wait for tealeaves humidification for the second time; Close when quitting work at above-mentioned water outlet electromagnetism water valve with the frequency conversion force (forcing) pump; Also open into water electromagnetism water valve simultaneously, add water, wait for humidification work for the second time to storage tank; In above-mentioned the 4th power motor work, when the tealeaves of mixing humidification thoroughly was all seen off, humidification was controlled electronic box automatically and can be sent signal instruction the 4th power motor is quit work; Instruct the 3rd machine operation once more; Open the automatically-controlled door of claiming the tea case, tealeaves is sent to automatic humidification mixes mixing thoroughly in the casing of machine thoroughly, carry out the humidification second time; So circulation reaches automatically constantly with the even humidification of raw material tealeaves.
Use six fort tea humidification automatons of the present invention, the tealeaves humidification is mixed thoroughly, from sending tea, claiming tea; Tealeaves is added water, mixes whole humidification process process thoroughly and all adopt automatic control, need not artificially directly contact tealeaves, have the automaticity height; Operate simple and easyly, humidification is even, and is effective; Safety and sanitation can stably produce high-quality six fort tea.
Four, description of drawings
Fig. 1 is the overall structure sketch map of the present invention's six fort tea humidification automatons;
Fig. 2 is that the storage tea rubbing board formula of the present invention's six fort tea humidification automatons is sent tea machine structure chart;
Fig. 3 is the automatic title tea machine structure chart of the present invention's six fort tea humidification automatons;
Fig. 4 claims that automatically tea machine A is to partial structurtes figure;
Fig. 5 claims that automatically tea B is to partial structurtes figure;
Fig. 6 is that the automatic humidification of the present invention's six fort tea humidification automatons is mixed the machine structure chart thoroughly;
Fig. 7 is that automatic humidification is mixed machine C thoroughly to structure chart.
Among the figure 1 is tea conveyer belt into, the 2nd, and storage tea rubbing board formula is sent the tea machine, and the 3rd, claim the tea machine automatically, the 4th, automatic humidification is mixed machine thoroughly, and the 5th, humidification is controlled electronic box automatically; The 6th, the supporting support body, the 7th, near inductive switch, the 8th, automatically-controlled door, the 9th, open and close door action link rod, the 10th, active operation axle; 11 platform scales, the 12nd, the inductive switch plate washer, the 13rd, limitation travel switch, 14 is three-power electric machines, 15 is second power motors; The 16th, the bearing at final drive shaft 21 two ends, the 17th, driving belt, the 18th, draw together the material batten, the 19th, draw together the tea plate, the 20th, the spill belt pulley; 21 final drive shafts, the 22nd, mix the bearing at driving shaft 23 two ends thoroughly, the 23rd, mix driving shaft thoroughly, the 24th, mix blade thoroughly, the 25th, mix casing thoroughly; The 26th, the gear graduation group, 27 is the 4th power motors, the 28th, advance water electromagnetism water valve, the 29th, live metal rod, the 30th, frequency conversion pressure pump; The 31st, advance the water fulgurite, the 32nd, advance water electromagnetism water valve, the 33rd, atomized water nozzle, the 34th, storage tank, the 35th, amount of water scale plate; The 36th, tea outlet, 37 is first power motors, the 38th, short fixing metal rod, the 39th, long fixing metal rod.
Five, the specific embodiment
Below in conjunction with accompanying drawing six fort tea humidification automatons of the present invention and automatic humidification technical process are described further.
With reference to accompanying drawing, six fort tea humidification automatons of the present invention comprise by what first power motor 37 drove and advance tea conveyer belt 1 that storage tea rubbing board formula is sent tea machine 2, claims tea machine 3 automatically, and automatic humidification is mixed machine 4 thoroughly, and humidification is controlled electronic box 5 automatically; Send tea machine 2 and claim that automatically there is supporting support body 6 lower end of tea machine 3, installs humidification and controls electronic box 5 automatically in the front of supporting support body 6 in storage tea rubbing board formula; The tea end of going into that advances tea conveyer belt 1 is the tea raw material inlet, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board formula is sent tea machine 2; Described storage tea rubbing board formula send tea machine 2 to comprise storage tea casing; Have a tea outlet at storage tea casing, the tealeaves conveying mechanism of a rubbing board formula is housed at the tea outlet place, the tealeaves conveying mechanism comprises second power motor 15; Final drive shaft 21; Be fastened on the spill belt pulley 20 on final drive shaft 21 both sides, be enclosed within the driving belt 17 outside the belt pulley 20, the bearing 16 at final drive shaft 21 two ends; At final drive shaft 21 bearing 16 external second power motors 15 of an end wherein; 15 inputs of second power motor are controlled electronic box 5 automatically with humidification and are connected; Be equipped with above the driving belt 17 in storage tea casing and draw together material batten 18; The length of drawing together material batten 18 is 500mm, and sectional area is 30mm * 20mm, draws together tea plate 19 what draw together that finite quantity above the material batten 18 regulates output tealeaves; Storage tea rubbing board formula send the tealeaves conveying mechanism of tea machine 2 to cooperate with the title tea case of claiming tea machine 3 automatically, makes the tealeaves can be from storing up the title tea case that tea rubbing board formula send tea machine 2 to send automatic title tea machine 3 to; Described automatic title tea machine 3 comprises claims tea case and platform scale 11; Inductive switch plate washer 12 is equipped with at weighing lever head place at platform scale 11, above inductive switch plate washer 12, is equipped with near inductive switch 7, controls electronic box 5 automatically near inductive switch 7 and humidification and is connected; Described title tea lower box part is provided with tea export; At the tea export place automatically-controlled door 8 is housed, automatically-controlled door 8 is connected to the active operation axle 10 of open and close door action link rod 9 and open and close door, and active operation axle 10 is connected to three-power electric machine 14; Limitation travel switch 13 is arranged near automatically-controlled door 8, and the input of limitation travel switch 13 and three-power electric machine 14 all is connected to humidification and controls electronic box 5 automatically; When claiming that automatically tea machine 3 is installed, claim the tea export correspondence of tea case and be higher than the tea inlet port that automatic humidification is mixed machine 4 thoroughly that described automatic humidification is mixed machine 4 thoroughly and comprised the 4th power motor 27, gear graduation group 26; Mix driving shaft 23 thoroughly, be welded on mix driving shaft 23 thoroughly mix blade 24 thoroughly, mix the bearing 22 at driving shaft 23 two ends thoroughly; Mix casing 25 thoroughly, storage tank 34, the water pipe of band atomized water nozzle 33; Water inlet electromagnetism water valve 28, water outlet electromagnetism water valve 32, frequency conversion pressure pump 30; Described storage tank 34 is to process with the thick corrosion resistant plate of 2mm, and floor space is 300mm * 200mm, and height is 500mm; In a fluid level controller is housed and regulates amount of water scale plate 35, regulating amount of water scale plate 35 every lattice scales is 5mm, it is every that to carry the water yield to adjusted one lattice is 250 grams, the adjustable water scope is 250 grams-3500 grams; Fluid level controller is to use the JTB fluid level controller; It comprises a short fixing metal rod 38; 39, one of a long fixing metal rod buckles at the amount of water scale plate 35 other live metal rods 29 that also can move up and down adjusting; Fixing metal rod 38,39 is installed in the storage tank 34, and an end of fixing metal rod 38,39 and live metal rod 29 is in storage tank 34, and the other end connects humidification and controls electronic box 5 automatically outside storage tank 34; The described casing 25 of mixing thoroughly is to use the thick corrosion resistant plate of 2mm to process the semicircle of bottom radii as 250mm-500mm, square of top welding, the big 200mm of aspect ratio bottom radii that top is square; The water pipe of band atomized water nozzle 33 is contained in mixes casing 25 tops thoroughly; Wherein an end passes and mixes casing 25 external frequency conversion force (forcing) pumps 30 and water outlet electromagnetism water valve 32 thoroughly; In storage tank 34 1 sides into water electromagnetism water valve 28 and water inlet pipe 31 are arranged, in storage tank 34 bottoms delivery port is arranged, delivery port has water pipe to be connected with frequency conversion force (forcing) pump 30; Tea inlet port is arranged at the top mixing casing 25 thoroughly, and tea outlet 36 is arranged at the bottom; The described driving shaft 23 of mixing thoroughly is contained in and mixes casing 25 bottoms thoroughly; Being welded on the blade 24 of mixing thoroughly of mixing driving shaft 23 thoroughly is to process with the thick corrosion resistant plate of 3mm; Mix thoroughly on the driving shaft 23 by spiral being welded on, mix driving shaft 23 two ends thoroughly through bearing 22 supporting, wherein the bearing 22 outer cogged speed change groups 26 of an end; Gear graduation group 26 is connected to the input of the 4th power motor 27, the four power motors 27 and is connected to humidification and controls electronic box 5 automatically.
Automatic humidification technical process with six fort tea humidification automatons of the present invention; Its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea; Weighing tea is sent into automatic humidification to be mixed machine thoroughly, automatic humidification is mixed thoroughly tealeaves water spray in the machine, the tealeaves humidification is mixed thoroughly; Whole humidification process process all adopts humidification to control electronic box automatically and controls automatically, and detailed process is following:
A, transferring raw material tea start first power motor 37 and drive 1 work of tea conveyer belt, and tealeaves is sent into the Chu Chaxiang that storage tea rubbing board formula is sent tea machine 2 from the tea end arrival upper end tea end of going into that enters tea conveyer belt 1 lower end; At this moment; Automatically claim that tea machine 3 empty are heavy, issue a signal to humidification near inductive switch 7 and control electronic box 5 automatically, open second power motor 15; Drive is fastened on the spill belt pulley 20 on final drive shaft 21 both sides; Driving belt 17 setting in motions, the material batten 18 of drawing together that is contained in driving belt 17 tops is regulated the effect of drawing together tea plate 19 of output tealeaves through limiting the quantity of, and evenly draws together tealeaves the title tea case of into automatic title tea machine 3;
B, add water to storage tank 34, configure amount of water on request, each amount of water is that the 10%-15% by raw material tealeaves weight adds water; As to set tealeaves be 25000 grams, and amount of water is 3000 grams, when humidification is controlled electronic box 5 automatically and sent signal and open second power motor 15; Also send simultaneously the water inlet electromagnetism water valve 28 that signal is opened storage tank 34; Add water to storage tank 34, when the measurement fixing metal rod 38 that is added to hydraulic controller when water touches water, measure fixing metal rod 38 and issue a signal to humidification and control electronic box 5 automatically; Close into water electromagnetism water valve 28, wait for the signal humidification work of receiving;
C, title tea configure the required weight of tealeaves on request, when the tealeaves weight of claiming the tea case makes the platform scale weighing of automatic title tea machine 3 arrive the setting quantitative value; Be contained in that inductive switch plate washer 12 upwards moves on the platform scale weighing lever head, under induction plate washer 12 induction effects, issue a signal to humidification and control electronic box 5 automatically near inductive switch 7; When receiving signal; Close 15 work of second power motor, storage tea rubbing board formula send tea machine 2 to stop feeding automatically, simultaneously; Issue a signal to humidification and control electronic box 5 automatically; Open three-power electric machine 14 work, three-power electric machine 14 drives the open and close door action link rod of claiming in the tea casees 9 will claim that the automatically-controlled door 8 of tea case opens, and tealeaves is sent to automatic humidification mix mixing thoroughly in the casing 25 of machine 4 thoroughly;
D, tealeaves humidification are mixed thoroughly, when the automatically-controlled door 8 of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine 4 mix casing 25 thoroughly the time, humidification is controlled electronic box 5 automatically and is sent three road signal instructions, one road signal instruction is opened the water outlet electromagnetism water valve 32 of storage tank; One road signal instruction is opened 30 work of frequency conversion pressure pump, and another road signal instruction is opened 27 work of the 4th power motor, and the work of mixing thoroughly of tealeaves humidification begins, and water through 30 effects of frequency conversion pressure pump down; Constantly spray water on the tealeaves surface with atomizing type by spraynozzle 33, the 4th power motor 27 driven wheel speed change groups 26 simultaneously, transmission is mixed driving shaft 23 thoroughly and is rotated; Add water on one side, on one side tealeaves is mixed thoroughly, control automatically at humidification under the programme-control of electronic box 5; Tealeaves receives the stirring of mixing blade 24 thoroughly of mixing driving shaft 23 thoroughly, stirs rotating manner to be: just changeing for 2 weeks, reversing for 2 weeks; Stir back and forth, purpose is to revolve the face of being stirred to tealeaves the end of by, is revolved by face to be stirred to the end;, outside stirring out by inward turning, by outward turning stir enter in; The again and again stirring of tealeaves process reaches the effect of mixing humidification thoroughly like this, and the humidification uniformity reaches more than 95%; When storage tank 34 is exported water consumption by setting; When live metal rod 29 bottom ferrule did not contact with water, metal bar 29 issued a signal to humidification and controls electronic box 5 automatically, and control water outlet electromagnetism water valve 32 cuts out with frequency conversion pressure pump 30 and quits work; At this moment adding water smoke mixes tealeaves thoroughly and finishes; Meanwhile, instruct the 4th power motor 27 to rotate conveying tealeaves continuously, manage 10 seconds-15 second time by the direction of tea outlet 36; The tealeaves of mixing humidification thoroughly all transfers out, and accomplishes a tealeaves humidification and mixes process thoroughly;
Automatically-controlled door 8 at above-mentioned title tea case is opened, and when tealeaves began to put into automatic humidification machine 4, the automatically-controlled door 8 of title tea case was opened and contacted limitation travel switch 13; Limitation travel switch 13 can issue a signal to humidification and control electronic box 5 automatically; Humidification is controlled electronic box 5 automatically and is sent signal instruction and stop three-power electric machine 14 work, and through 5 seconds-10 second time, humidification was controlled electronic box 5 automatically and sent signal instruction again three-power electric machine 14 is started working; Three-power electric machine 14 drives open and close door action link rod 9; Close the automatically-controlled door 8 of claiming the tea case, tea work is claimed in the second power motor work once more; Promptly tealeaves is being carried out in the process of humidification above-mentioned; For the second time claim that tea work begins; Wait is to tealeaves humidification for the second time, closes when quitting work with frequency conversion force (forcing) pump 30 at above-mentioned water outlet electromagnetism water valve 32, also opens into water electromagnetism water valve 28 simultaneously; Add water to storage tank 34, wait for humidification work for the second time; In above-mentioned the 4th power motor 27 work, when the tealeaves of mixing humidification thoroughly was all seen off, humidification was controlled electronic box 5 automatically and can be sent signal instruction the 4th power motor 27 is quit work; Instruct the 3rd machine operation 14 once more; Open the automatically-controlled door 8 of claiming the tea case, tealeaves is sent to automatic humidification mixes mixing thoroughly in the casing 25 of machine 4 thoroughly, carry out the humidification second time; So circulation reaches automatically constantly with the even humidification of raw material tealeaves.
Claims (4)
1. fort tea humidification automaton; It is characterized in that this device comprises by what first power motor (37) drove advances tea conveyer belt (1), and storage tea rubbing board formula is sent tea machine (2), claims tea machine (3) automatically; Automatic humidification is mixed machine (4) thoroughly, and humidification is controlled electronic box (5) automatically; Send tea machine (2) and claim that automatically there is supporting support body (6) lower end of tea machine (3), installs humidification and controls electronic box (5) automatically in the front of supporting support body (6) in storage tea rubbing board formula; The tea end of going into that advances tea conveyer belt (1) is the tea raw material inlet, and the tea end correspondence is contained in the top, storage tea casing porch that storage tea rubbing board formula is sent tea machine (2); Described storage tea rubbing board formula send tea machine (2) to comprise storage tea casing; Have a tea outlet at storage tea casing, the tealeaves conveying mechanism of a rubbing board formula is housed at the tea outlet place, the tealeaves conveying mechanism comprises second power motor (15); Final drive shaft (21); Be fastened on the spill belt pulley (20) on final drive shaft (21) both sides, be enclosed within the outer driving belt (17) of belt pulley (20), the bearing (16) at final drive shaft (21) two ends; At final drive shaft (21) external second power motor of the bearing of an end (16) (15) wherein; Second power motor (15) input is controlled electronic box (5) automatically with humidification and is connected; Driving belt (17) top in storage tea casing is equipped with and is drawn together material batten (18), draws together tea plate (19) what draw together that material batten (18) top finite quantity regulates output tealeaves; Storage tea rubbing board formula send the tealeaves conveying mechanism of tea machine (2) to cooperate with the title tea case of claiming tea machine (3) automatically, makes the tealeaves can be from storing up the title tea case that tea rubbing board formula send tea machine (2) to send automatic title tea machine (3) to; Described automatic title tea machine (3) comprises claims tea case and platform scale (11); Inductive switch plate washer (12) is equipped with at weighing lever head place at platform scale (11); Be equipped with near inductive switch (7) in inductive switch plate washer (12) top; Automatically control electronic box (5) near inductive switch (7) and humidification and be connected, described title tea lower box part is provided with tea export, and automatically-controlled door (8) is housed at the tea export place; Automatically-controlled door (8) is connected to the active operation axle (10) of open and close door action link rod (9) and open and close door; Open and close door active operation axle (10) is connected to three-power electric machine (14), and limitation travel switch (13) is arranged near automatically-controlled door (8), and the input of limitation travel switch (13) and three-power electric machine (14) all is connected to humidification and controls electronic box (5) automatically; When claiming that automatically tea machine (3) is installed, claim the tea export correspondence of tea case and be higher than the tea inlet port that automatic humidification is mixed machine (4) thoroughly that described automatic humidification is mixed machine (4) thoroughly and comprised the 4th power motor (27); Gear graduation group (26) is mixed driving shaft (23) thoroughly, be welded on mix driving shaft (23) thoroughly mix blade (24) thoroughly; Mix the bearing (22) at driving shaft (23) two ends thoroughly, mix casing (25) thoroughly, storage tank (34); The water pipe of band atomized water nozzle (33); Water inlet electromagnetism water valve (28), water outlet electromagnetism water valve (32), frequency conversion pressure pump (30); A fluid level controller and amount of water scale plate (35) are housed in the described storage tank (34); Wherein, Fluid level controller comprises that two are fixed on the fixing metal rod (38,39) that is used to measure the output water capacity in the storage tank (34); One buckles at the other live metal rod (29) of regulating amount of water that also can move up and down of amount of water scale plate (35); One end of fixing metal rod (38,39) and live metal rod (29) is in storage tank (34), and the other end is connected in humidification and controls electronic box (5) automatically outside storage tank (34); The water pipe of said band atomized water nozzle (33) is contained in mixes casing (25) top thoroughly; Wherein an end passes and mixes external frequency conversion force (forcing) pump of casing (25) (30) and water inlet electromagnetism water valve (32) thoroughly; In storage tank (34) one sides into water electromagnetism water valve (28) and water inlet pipe (31) are arranged, in storage tank (34) bottom delivery port is arranged, delivery port has water pipe to be connected with frequency conversion force (forcing) pump (30); Tea inlet port is arranged at the top mixing casing (25) thoroughly, and tea outlet (36) is arranged at the bottom; The described driving shaft (23) of mixing thoroughly is contained in and mixes casing (25) bottom thoroughly; Mix driving shaft (23) two ends thoroughly through bearing (22) supporting; The bearing of an end (22) outer cogged speed change group (26) wherein; Gear graduation group (26) is connected to the 4th power motor (27), and the 4th power motor (27) input is connected to humidification and controls electronic box (5) automatically.
2. six fort tea humidification automatons according to claim 1 is characterized in that it is 400mm-500mm that said storage tea rubbing board formula is sent the length of drawing together material batten (18) of tea machine (2), and sectional area is 30mm * 20mm-35mm * 25mm.
3. six fort tea humidification automatons according to claim 1 and 2 is characterized in that it is to process with the thick corrosion resistant plate of 1mm-2mm that said automatic humidification is mixed the supply tank of machine (4) (34) thoroughly, and floor space is 250mm * 200mm, and height is 400mm-800mm; The every lattice scale of adjusting amount of water scale plate (35) that is contained in storage tank (34) is 5mm, and every is 250 grams to the adjusted one lattice conveying water yield, can the water diversion volume scope be 250 grams-3500 grams; The described casing (25) of mixing thoroughly is to use the thick corrosion resistant plate of 2mm-3mm to process the semicircle of bottom radii as 250mm-500mm, square of top welding, square the big 200mm-220mm of aspect ratio bottom radii; Being contained in the blade (24) of mixing thoroughly of mixing driving shaft (23) thoroughly of mixing casing (25) bottom thoroughly is to process with the thick corrosion resistant plate of 2mm-5mm, mixes thoroughly on the driving shaft (23) by spiral being welded on.
4. with the automatic humidification technical process of the described six fort tea humidification automatons of claim 1-3; Its humidification process is characterised in that: from advancing raw material tea, limiting the quantity of and send tea, title tea; Weighing tea is sent into automatic humidification mix machine thoroughly, automatic humidification is mixed in the machine thoroughly the tealeaves water spray, mixed the tealeaves humidification thoroughly whole humidification process process and all adopt humidification to control electronic box automatically to control automatically, detailed process is:
A, transferring raw material tea are to claiming the tea case; Start first power motor (37) and drive tea conveyer belt (1) work; Tealeaves is sent into the Chu Chaxiang that storage tea rubbing board formula is sent tea machine (2) from the tea end arrival upper end tea end of going into that enters tea conveyer belt (1) lower end, at this moment, claims that automatically tea machine (3) empty is heavy; Issue a signal to humidification near inductive switch (7) and control electronic box (5) automatically; Open second power motor (15), drive the spill belt pulley (20) that storage tea rubbing board formula send the tea machine to be fastened on final drive shaft (21) both sides, driving belt (17) setting in motion; The material batten (18) of drawing together that is contained in driving belt (17) top is regulated the effect of drawing together tea plate (19) of output tealeaves through limiting the quantity of, and evenly draws together tealeaves the title tea case of into automatic title tea machine (3);
B, add water to storage tank (34); Configure amount of water on request, each amount of water is that the 10%-15% by raw material tealeaves weight adds water, when humidification is controlled electronic box (5) automatically and sent signal and open second power motor (15); Also send simultaneously the water inlet electromagnetism water valve (28) that signal is opened storage tank (34); Add water to storage tank (34), the measurement fixing metal rod (38) that is added to hydraulic controller when water is when touching water, measures fixing metal rod (38) and issues a signal to humidification and control electronic box (5) automatically; Close into water electromagnetism water valve (28), wait for the signal humidification work of receiving;
C, title tea configure the required weight of tealeaves on request, when the tealeaves weight of claiming the tea case makes the platform scale weighing of automatic title tea machine (3) arrive the setting weight value; The inductive switch plate washer (12) that is contained on the platform scale weighing lever head upwards moves, and, under inductive switch plate washer (12) induction effect, issues a signal to humidification and controls electronic box (5) automatically near inductive switch (7); When receiving signal; Close second power motor (15) work, storage tea rubbing board formula send tea machine (2) to stop feeding automatically, simultaneously; Issue a signal to humidification and control electronic box (5) automatically; Open three-power electric machine (14) work, three-power electric machine (14) drives the open and close door action link rod of claiming in the tea case (9) will claim that the automatically-controlled door (8) of tea case opens, and tealeaves is sent to automatic humidification mix mixing thoroughly in the casing (25) of machine (4) thoroughly;
D, tealeaves humidification are mixed thoroughly, when the automatically-controlled door (8) of dress tea case open with tealeaves be sent to automatic humidification mix thoroughly machine (4) mix casing (25) thoroughly the time, humidification is controlled electronic box (5) automatically and is sent three road signal instructions; One road signal instruction is opened the water outlet electromagnetism water valve (32) of storage tank, and one road signal instruction is opened frequency conversion pressure pump (30) work, and another road signal instruction is opened the 4th power motor (27) work; The work of mixing thoroughly of tealeaves humidification begins, and water is constantly sprayed water on the tealeaves surface with atomizing type by spraynozzle (33) through frequency conversion pressure pump (30) effect down; While the 4th power motor (27) driven wheel speed change group (26), transmission is mixed driving shaft (23) thoroughly and is rotated, Yi Bian add water; On one side tealeaves is mixed thoroughly, controlled automatically at humidification under the programme-control of electronic box (5), tealeaves receives the stirring of mixing blade (24) thoroughly of mixing driving shaft (23) thoroughly; The stirring rotating manner is: just changeing for 2 weeks; Reversed for 2 weeks, stir back and forth, tealeaves is through again and again stirring; Reach the effect that humidification is mixed thoroughly, the humidification uniformity reaches more than 95%; When storage tank (34) has been exported water consumption by setting; When live metal rod (29) bottom ferrule did not contact with water, live metal rod (29) issued a signal to humidification and controls electronic box (5) automatically, and control water outlet electromagnetism water valve (32) cuts out with frequency conversion pressure pump (30) and quits work; At this moment adding water atomization mixes tealeaves thoroughly and finishes; Meanwhile, instruct the 4th power motor (27) to rotate conveying tealeaves continuously, through 10 seconds-15 second time by the direction of tea outlet (36); The tealeaves of mixing humidification thoroughly all transfers out, and accomplishes a tealeaves humidification and mixes process thoroughly;
Automatically-controlled door (8) at above-mentioned title tea case is opened, and when tealeaves began to put into automatic humidification machine (4), the automatically-controlled door (8) of title tea case was opened and contacted limitation travel switch (13); Limitation travel switch (13) can issue a signal to humidification and control electronic box (5) automatically; Humidification is controlled electronic box (5) automatically and is sent signal instruction and stop three-power electric machine (14) work, and through 5 seconds-10 second time, humidification was controlled electronic box (5) automatically and sent signal instruction again three-power electric machine (14) is started working; Three-power electric machine (14) drives open and close door action link rods (9); Close the automatically-controlled door (8) of claiming the tea case, tea work is claimed in second power motor (15) work once more; Promptly tealeaves is being carried out in the process of humidification above-mentioned; For the second time claim that tea work begins; Wait is to tealeaves humidification for the second time, closes and frequency conversion force (forcing) pump (30) when quitting work at above-mentioned water outlet electromagnetism water valve (32), also opens into water electromagnetism water valve (28) simultaneously; Add water to storage tank (34), wait for humidification work for the second time; Work at above-mentioned the 4th power motor (27); When the tealeaves of mixing humidification thoroughly was all seen off, humidification was controlled electronic box (5) automatically and can be sent signal instruction the 4th power motor (27) is quit work, and instructed the 3rd motor (14) work once more; Open the automatically-controlled door (8) of claiming the tea case; Carry out the humidification second time, so circulation reaches automatically constantly with the even humidification of raw material tealeaves.
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| CN 201210109554 CN102613326B (en) | 2012-04-13 | 2012-04-13 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
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| CN 201210109554 CN102613326B (en) | 2012-04-13 | 2012-04-13 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN105166145A (en) * | 2015-08-13 | 2015-12-23 | 湖南建玲实业有限公司 | Pulping method and pulping equipment for producing Fu tea |
| CN106260150A (en) * | 2016-09-24 | 2017-01-04 | 益阳乐道茶业有限公司 | A kind of automatic water jetting stirring tipper produced for brick tea |
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| CN101744065A (en) * | 2010-02-05 | 2010-06-23 | 昆明船舶设备集团有限公司 | Pu-erh tea (cooked) fermentation processing system |
| CN101773174A (en) * | 2010-02-26 | 2010-07-14 | 昆明船舶设备集团有限公司 | Intelligent informationized storage alcoholization system for Pu'er tea |
| CN101911987A (en) * | 2010-07-13 | 2010-12-15 | 广西梧州茂圣茶业有限公司 | LiuBao tea fermentation tank and LiuBao tea fermentation process |
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| JPS6261537A (en) * | 1985-09-13 | 1987-03-18 | Hirano Boiraa Kk | Method of heat-treating ray tea leaf with steam |
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| CN101744065A (en) * | 2010-02-05 | 2010-06-23 | 昆明船舶设备集团有限公司 | Pu-erh tea (cooked) fermentation processing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN105166145A (en) * | 2015-08-13 | 2015-12-23 | 湖南建玲实业有限公司 | Pulping method and pulping equipment for producing Fu tea |
| CN106260150A (en) * | 2016-09-24 | 2017-01-04 | 益阳乐道茶业有限公司 | A kind of automatic water jetting stirring tipper produced for brick tea |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102613326B (en) | 2013-06-19 |
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Address after: 543002 No.2 jiaozuihou Road, Dieshan District, Wuzhou City, Guangxi Zhuang Autonomous Region Patentee after: Guangxi Wuzhou Tea Factory Co.,Ltd. Address before: 543002 No.2 jiaozuihou Road, Dieshan District, Wuzhou City, Guangxi Zhuang Autonomous Region Patentee before: GUANGXI ZHUANG AUTONOMOUS REGION WUZOU TEA FACTORY |
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