CN102607778A - Novel airtight tester for shock absorber - Google Patents
Novel airtight tester for shock absorber Download PDFInfo
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- CN102607778A CN102607778A CN2012100448790A CN201210044879A CN102607778A CN 102607778 A CN102607778 A CN 102607778A CN 2012100448790 A CN2012100448790 A CN 2012100448790A CN 201210044879 A CN201210044879 A CN 201210044879A CN 102607778 A CN102607778 A CN 102607778A
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Abstract
The invention discloses a novel airtight tester for a shock absorber, wherein an airtight experimental unit is arranged on a frame and comprises an operational assembly and a detection assembly. The operational assembly comprises an upper limit switch of an operational assembly cylinder, an operational assembly cylinder and a lower limit switch, wherein the upper limit switch of the operational assembly cylinder is arranged at the upper end of the operational assembly cylinder, and the lower limit switch of the operational assembly cylinder is arranged at the lower end of the operational assembly cylinder. The detection assembly comprises a detection assembly frame, two detection assembly cylinders, two detection heads and a detection part positioning tool. The detection part positioning tool consists of a positioning bar and a positioning tray. A water tank is arranged at the bottom of the frame, and detection medium is filled in the water tank. As the detection way of airtightness of the medium (visual inspection of bubbles in liquid level) is changed to a way of combining pressure detection in a cavity of the part and airtightness of the medium, The novel airtight tester for the shock absorber has the advantages of simplicity and practicality, reliable operation and convenient operation.
Description
Technical field
The present invention relates to the airtight detecting apparatus technical field, be specifically related to the vibroshock airtight test machine.
Background technology
In the production of vehicle shock absorber, oil tube assembly is one of important component part of vibration damper, and its welding portion airtight quality influences the performance even the serviceable life of vibration damper.To under the air pressure of 0.5MPa, carry out airtight detection and pressurize 5~15s according to designing requirement oil tube assembly (containing cartridge type, wheat formula), check its sealing property.Method is that soldering oil cartridge unit welding position is invaded in the medium, after portion applies certain atmospheric pressure and keeps the regular hour within it the welding position can not occur oozing, leaking gas promptly qualified.Former airtight characterization processes method adopts manual mode of operation, and the airtight detection mode of medium is range estimation liquid level bubbling mode, poor reliability; And labor intensity of operating staff is big; Poor working environment is difficult to satisfy the product production demand, especially is difficult to satisfy the tightness test requirement of wheat formula product.
Summary of the invention
The object of the present invention is to provide a kind of novel damping device airtight test machine, solve the problems referred to above that former airtight characterization processes method exists.
For reaching the foregoing invention purpose; The technical scheme that the present invention adopted is: a kind of novel damping device airtight test machine is provided; Comprise frame and water tank, it is characterized in that: airtight experimental considerations unit is installed on the said frame, and said airtight experimental considerations unit comprises operating component and detection components;
Said operating component comprises operating component cylinder upper limit switch, operating component cylinder that is arranged at operating component cylinder upper end and the operating component cylinder limit switch that is arranged at operating component cylinder lower end, and said operating component cylinder is arranged at said frame upper end; Said detection components comprises detection components frame, two detection components cylinders, two detection heads and detects the part positioning tool; Said detection components frame upper end is connected with said operating component cylinder piston rod; Said two detection components cylinders are arranged at the top of detection components frame; The fixing respectively detection head of the piston rod of said two detection components cylinders; Said detection part positioning tool is made up of go and location holder, and said go is arranged between detection head and the detection components frame, said detection components frame bottom; Said water tank is arranged at the bottom of frame, and the detection medium is housed in the water tank.
Said detection head is a spring-loaded check valve.
Said detection components frame also is provided with wheel, and said frame is provided with the slide rail that cooperates said wheel.
Said detection components also is provided with tensimeter.
Said airtight experimental considerations unit is provided with two, is installed in the left one side of something and the right-hand part of frame 5 respectively.
In sum, this novel airtight test machine adopts the electrical control of testing process robotization, has realized the two assembly timesharing of the two-orbit operation working method that moves in turn, and realizes the airtight detection of double on each airtight experimental considerations unit.When an airtight experimental considerations unit was in airtight detection, another airtight experimental considerations unit was in the material loading time (operating component of seeing Fig. 1 right side), had so just reduced the stand-by period of operating personnel in airtight testing process, thereby had improved efficient.And the detection mode that medium is airtight (range estimation liquid level bubbling) is changed into inner cavity of component air pressure and is detected and the airtight mode that combines of medium, has simple and practical, reliable, easy to operate advantage.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the electrical principle block diagram of electric control system of the present invention;
Fig. 3 is a workflow diagram of the present invention.
Wherein, 1, operating component; 11, operating component cylinder upper limit switch; 12, operating component cylinder; 13, operating component cylinder limit switch; 2, detection components; 21, detection components frame; 22, detection components cylinder; 23, wheel; 24, detection head; 25, tensimeter; 3, detect the part positioning tool; 31, go; 32, location holder; 4, water tank; 41, detect medium; 5, frame; 51, slide rail; 6, part to be measured.
Embodiment
Do below in conjunction with the accompanying drawing specific embodiments of the invention and to describe in detail:
As shown in Figure 1, this novel damping device airtight test machine comprises frame 5 and water tank 4, on the said frame 5 airtight experimental considerations unit is installed, and said airtight experimental considerations unit comprises operating component 1 and detection components 2;
Said operating component 1 comprises operating component cylinder upper limit switch 11, operating component cylinder 12 that is arranged at operating component cylinder 12 upper ends and the operating component cylinder limit switch 13 that is arranged at operating component cylinder 12 lower ends, and said operating component cylinder 12 is arranged at said frame 5 upper ends; Said detection components 2 comprises detection components frame 21, two detection components cylinders 22, two detection heads 24 and detects part positioning tool 3; Said detection components frame 21 upper ends are connected with said operating component cylinder 12 piston rods; Said two detection components cylinders 22 are arranged at the top of detection components frame 21; The fixing respectively detection head 24 of the piston rod of said two detection components cylinders 22; Said detection part positioning tool 3 is made up of go 31 and location holder 32, and said go 31 is arranged between detection head 24 and the detection components frame 21, said detection components frame 21 bottoms; Said water tank 4 is arranged at the bottom of frame 5, is equipped with in the water tank 4 to detect medium 41.
Said detection head 24 is a spring-loaded check valve.Said detection components frame 21 also is provided with wheel 23, and said frame 5 is provided with the slide rail 51 that cooperates said wheel 23.Said detection components 2 also is provided with tensimeter 25.Said airtight experimental considerations unit is provided with two, is installed in the left one side of something and the right-hand part of frame 5 respectively.
The control of airtight detection time: as shown in Figure 2; In the electric control system of this testing machine, adopt controller digit time, precision can reach 0.1s, regulates pressurize scope 0~99s; Can set by operating personnel according to the kind of product; At present < therefore 15s, can satisfy the airtight detection needs of vibration damper product to product detection time.
The electrical control design: 1. two operating component 1 operations adopt time sharing wheel to start building to do mode; 2. simultaneous mode of working is adopted in two detection components cylinders 22 and two detection head 24 operations in the detection components 2 in each operating component 1; The work of detection head 24 be according to digit time controller setting and the adjusting of respective sensor carry out, electric-control system is opened corresponding electromagnetic valve of gas circuit in testing process inflation detects to part.The electrical principle block diagram is asked for an interview Fig. 2.
Principle of work: operating personnel accomplish the adjustment that detects part positioning tool 3 according to the size of part to be measured; Under single cycle and continuation mode; Put part 6 to be measured (2) being in the airtight experimental considerations unit of material loading time (for example shown in Figure 1 right survey airtight experimental considerations unit); Step on foot-switch then, the detection head 24 that part 6 assembly cylinders 22 to be detected to be measured drive compresses to be inflated, and moves downward with operating component cylinder 12 simultaneously; Part 6 to be measured is invaded to detect and is carried out airtight detection (time-delay detection time is by controller setting digit time) in the medium 41; Operating personnel observed the medium liquid level whether the reading of bubbling, tensimeter 25 were correct this moment, detected its impermeability, finished to rise to once more material level up to time-delay and unloaded part 6 to be measured and promptly accomplish one action and circulate.Meanwhile the operating component 1 surveyed of a left side rises to upper limit, and operating personnel can unload part 6 to be measured and put new part to be measured 6 once more and restart working cycle next time.Single cycle and continuous difference are that single cycle is whenever stepped on foot-switch and accomplished two operating component time sharing wheel and start building to do circulation primary.Continuation mode be step on foot-switch once after, the work that system just goes round and begins again just finishes up to pressing stop button.Workflow diagram is seen Fig. 5.
In sum, novel airtight test machine adopts the electrical control of testing process robotization, has realized the two assembly timesharing of the two-orbit operation working method that moves in turn, and realizes the airtight detection of double on each airtight experimental considerations unit.When an airtight experimental considerations unit was in airtight detection, another airtight experimental considerations unit was in the material loading time (seeing the right operating component of Fig. 1), has so just reduced the stand-by period of operating personnel in airtight testing process, thereby has improved efficient.And the detection mode that medium is airtight (range estimation liquid level bubbling) is changed into inner cavity of component air pressure and is detected and the airtight mode that combines of medium, has simple and practical, reliable, easy to operate advantage.
The present invention is not limited to above-mentioned instance, in claims of the present invention institute restricted portion, and various distortion that those skilled in the art can make without creative work or revise the protection that all receives this patent.
Claims (5)
1. novel damping device airtight test machine comprises frame (5) and water tank (4), and it is characterized in that: said frame is equipped with airtight experimental considerations unit on (5), and said airtight experimental considerations unit comprises operating component (1) and detection components (2);
Said operating component (1) comprises operating component cylinder upper limit switch (11), operating component cylinder (12) that is arranged at operating component cylinder (12) upper end and the operating component cylinder limit switch (13) that is arranged at operating component cylinder (12) lower end, and said operating component cylinder (12) is arranged at said frame (5) upper end; Said detection components (2) comprises detection components frame (21), two detection components cylinders (22), two detection heads (24) and detects part positioning tool (3); Said detection components frame (21) upper end is connected with said operating component cylinder (12) piston rod; Said two detection components cylinders (22) are arranged at the top of detection components frame (21); The fixing respectively detection head (24) of the piston rod of said two detection components cylinders (22); Said detection part positioning tool (3) is made up of go (31) and location holder (32); Said go (31) is arranged between detection head (24) and the detection components frame (21), said detection components frame (21) bottom; Said water tank (4) is arranged at the bottom of frame (5), is equipped with in the water tank (4) to detect medium (41).
2. according to the described novel damping device of claim 1 airtight test machine, it is characterized in that: said detection head (24) is a spring-loaded check valve.
3. according to the described novel damping device of claim 1 airtight test machine, it is characterized in that: said detection components frame (21) also is provided with wheel (23), and said frame (5) is provided with the slide rail (51) that cooperates said wheel (23).
4. according to the described novel damping device of claim 1 airtight test machine, it is characterized in that: said detection components (2) also is provided with tensimeter (25).
5. according to the arbitrary described novel damping device airtight test machine of claim 1 to 4, it is characterized in that: said airtight experimental considerations unit is provided with two, is installed in the left one side of something and the right-hand part of frame (5) respectively.
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CN2012100448790A CN102607778A (en) | 2012-02-27 | 2012-02-27 | Novel airtight tester for shock absorber |
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CN2012100448790A CN102607778A (en) | 2012-02-27 | 2012-02-27 | Novel airtight tester for shock absorber |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103674435A (en) * | 2013-11-30 | 2014-03-26 | 江苏宏丰奥凯机电有限公司 | Air tightness test equipment for silicone oil damper |
CN105466648A (en) * | 2015-12-24 | 2016-04-06 | 宁波力品格工业机械有限公司 | Gas tightness detection mechanism of vibration damper welding machine |
CN106644303A (en) * | 2015-11-02 | 2017-05-10 | 株洲时代新材料科技股份有限公司 | Hydraulic damper sealing double-medium detection apparatus and detection method thereof |
CN111802348A (en) * | 2020-08-17 | 2020-10-23 | 天津森罗科技股份有限公司 | Airtight insect killing device and method |
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CN202033162U (en) * | 2011-04-15 | 2011-11-09 | 宁波中桥精密机械有限公司 | Air tightness testing machine |
CN202066648U (en) * | 2011-03-25 | 2011-12-07 | 柳州舜泽尔汽车零部件有限公司 | Automobile carbon tank airtightness detection device |
CN202442848U (en) * | 2012-02-27 | 2012-09-19 | 成都九鼎科技(集团)有限公司 | Novel shock absorber air-tight tester |
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2012
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Patent Citations (10)
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US5237855A (en) * | 1988-08-22 | 1993-08-24 | Expertek, Inc. | Apparatus for leak testing a fluid containing chamber |
JP3082370B2 (en) * | 1991-11-29 | 2000-08-28 | スズキ株式会社 | Pressure leak tester |
CN2273643Y (en) * | 1995-06-12 | 1998-02-04 | 石家庄开发区新谋新科技开发公司 | High-frequency forming machine for curved wood |
CN201181251Y (en) * | 2008-03-17 | 2009-01-14 | 超煜电子科技(常熟)有限公司 | Fixing device for airtightness detection apparatus |
CN201808676U (en) * | 2009-06-30 | 2011-04-27 | 祝英举 | Quantitative stacker packaging machine |
CN201697764U (en) * | 2010-02-09 | 2011-01-05 | 天津天德减震器有限公司 | Total-immersed leakage detector for shock absorber outer tank |
CN201757695U (en) * | 2010-07-13 | 2011-03-09 | 柳州六和方盛机械有限公司 | Fuel tank leakage testing groove |
CN202066648U (en) * | 2011-03-25 | 2011-12-07 | 柳州舜泽尔汽车零部件有限公司 | Automobile carbon tank airtightness detection device |
CN202033162U (en) * | 2011-04-15 | 2011-11-09 | 宁波中桥精密机械有限公司 | Air tightness testing machine |
CN202442848U (en) * | 2012-02-27 | 2012-09-19 | 成都九鼎科技(集团)有限公司 | Novel shock absorber air-tight tester |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103674435A (en) * | 2013-11-30 | 2014-03-26 | 江苏宏丰奥凯机电有限公司 | Air tightness test equipment for silicone oil damper |
CN106644303A (en) * | 2015-11-02 | 2017-05-10 | 株洲时代新材料科技股份有限公司 | Hydraulic damper sealing double-medium detection apparatus and detection method thereof |
CN106644303B (en) * | 2015-11-02 | 2019-01-22 | 株洲时代新材料科技股份有限公司 | A kind of double medium detection devices of hydraulic buffer leakproofness and its detection method |
CN105466648A (en) * | 2015-12-24 | 2016-04-06 | 宁波力品格工业机械有限公司 | Gas tightness detection mechanism of vibration damper welding machine |
CN105466648B (en) * | 2015-12-24 | 2018-09-21 | 宁波力品格工业机械有限公司 | A kind of air tightness detection mechanism of damper bonding machine |
CN111802348A (en) * | 2020-08-17 | 2020-10-23 | 天津森罗科技股份有限公司 | Airtight insect killing device and method |
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Application publication date: 20120725 |