Summary of the invention
The technical problem to be solved in the present invention is to provide and a kind ofly prevents that impurities and dust from entering the dust protected electromagnetic fan clutch of belt pulley bearing.
Dust protected electromagnetic fan clutch of the present invention, comprises the belt pulley and the fan fixed disk that are rotatably connected on main shaft, described belt pulley by electromagnetic control apparatus to fan fixed disk outputting power; Also comprise seal disc, seal disc is sleeved on main shaft and keeps fixing, and described seal disc is positioned at belt pulley and coordinates away from one end of fan fixed disk and with its end face seal.
Dust protected electromagnetic fan clutch of the present invention, the end face of wherein said seal disc is provided with the first bulge loop, described the first bulge loop is radially positioned at the inside of belt pulley, the end face of described belt pulley is provided with the second bulge loop, described the second bulge loop is radially positioned at the outside of seal disc, the outside of described the first bulge loop is also provided with many articles of the 3rd bulge loops, the axial length of described the first bulge loop is greater than the axial length of described the 3rd bulge loop, and the inner side of described the second bulge loop is also provided with many grooves that are suitable for holding described the 3rd bulge loop.
Dust protected electromagnetic fan clutch of the present invention, wherein said the 3rd bulge loop and groove all arrange two.
Dust protected electromagnetic fan clutch of the present invention, wherein also comprise support, also comprise support, described support is provided with and is suitable for the through hole that main shaft passes, described through hole outer wall is provided with boss, described seal disc central part is fixedly connected with ring-shaped sleeve, described seal disc is positioned at one end coupled the leading to of ring-shaped sleeve, the other end of described ring-shaped sleeve is circumferentially with a plurality of fixed blocks, described fixed block is radially inwardly given prominence to the internal surface of ring-shaped sleeve, fixed block is the end face of outstanding ring-shaped sleeve axially, the internal diameter of described ring-shaped sleeve equates with the external diameter of described boss, position corresponding with fixed block on described boss is provided with slot to make way, described ring-shaped sleeve and boss close-fitting merga pass fixed block are fixed on slot to make way.
Dust protected electromagnetic fan clutch of the present invention, wherein said fixed block arranges three.
Dust protected electromagnetic fan clutch of the present invention, wherein said electromagnetic control apparatus comprises the iron core being sleeved on main shaft, described iron core is positioned at belt pulley and is fixedly connected with away from one end of seal disc and with belt pulley, in iron core, be embedded with the first coil, described the first coil is provided with the first transmission unit, between the first transmission unit and described fan fixed disk, be provided with the first adhesive dish, described the first adhesive dish is fixed in fan fixed disk by spring sheet; Also comprise slip ring and carbon brush holder, described slip ring sleeve is contained on the through hole outer wall of support, slip ring external diameter equates with the internal diameter of ring-shaped sleeve, one end of described slip ring is fixedly connected on iron core, the other end of slip ring is resisted against on boss, described the first coil is connected with described slip ring by wire, is also provided with carbon brush holder on described ring-shaped sleeve, and described carbon brush holder can insert carbon brush holder makes carbon brush contact with described slip ring.
Dust protected electromagnetic fan clutch of the present invention, wherein said iron core is comprised of wheel disc and joint, described wheel disc is fixed on one end of joint, the other end of joint is fixedly connected with slip ring, described joint is radially positioned at the inside of belt pulley, joint outer wall is provided with projection, and described belt pulley inwall is provided with floor, and iron core is fixed on the floor of belt pulley by projection.
Dust protected electromagnetic fan clutch of the present invention, wherein said carbon brush holder center is provided with square opening, described square opening communicates with ring-shaped sleeve, the outer wall of square opening is provided with the first lug, on described carbon brush holder outer wall, be fixed with the second lug, described carbon brush holder inserts in square opening, and described the second lug and the first lug are fixed.
Dust protected electromagnetic fan clutch of the present invention, in wherein said iron core, be also provided with the second coil, described the second coil is connected with described slip ring by wire, described the second coil is provided with the second transmission unit, between described the second transmission unit and described fan fixed disk, be also provided with permanent magnet fixed tray, described permanent magnet fixed tray is circumferentially embedded multipair permanent magnet, in fan fixed disk, be embedded with soft iron with permanent magnet relative position, between described permanent magnet fixed tray and the second transmission unit, be provided with the second adhesive dish, the center superposition of described the second adhesive dish and the first adhesive dish, the second adhesive disc radial is positioned at the inside of the first adhesive dish, described the second adhesive dish is fixed on permanent magnet fixed tray by spring sheet.
Dust protected electromagnetic fan clutch of the present invention, between wherein said iron core and described fan fixed disk, be also provided with permanent magnet fixed tray, described permanent magnet fixed tray is circumferentially embedded multipair permanent magnet, in fan fixed disk, be embedded with soft iron with permanent magnet relative position, described permanent magnet fixed tray is fixedly connected on iron core wheel disc.
Dust protected electromagnetic fan clutch difference from prior art of the present invention is that dust protected electromagnetic fan clutch of the present invention arranges fixing seal dish and coordinates with the end face rotary seal of belt pulley, make the bearing of belt pulley in closed environment, effectively prevent entering of impurities and dust etc., improved stability and the working life of bearing operation.
In dust protected electromagnetic fan clutch of the present invention, by many and bulge loop different in size and the bulge loop on belt pulley end face, groove and inwall multilayer are set on seal disc end face, intersect to form and be sealed and matched, strong guarantee is sealed and matched and did not lose efficacy; By ring-shaped sleeve being set on seal disc and support raised head face is tightly fixed, facilitating the fixing of seal disc and can prevent that impurities and dust from entering with the gap that coordinates of main shaft from seal disc; Electromagnetic control apparatus in the present invention can be that brushless type iron core is fixing, also can there is brush iron core rotation, for there being brush electromagnetic fan clutch, carbon brush holder is set on ring-shaped sleeve, coordinate slip ring is coated on to ring-shaped sleeve inside with carbon brush holder, make the surface of contact of whole slip ring and slip ring and carbon brush all in air-tight state, prevent that the Percent of contact area that sneaking into of dust foreign material affects slip ring and carbon brush from causing electric current conduction unreliable.
Below in conjunction with accompanying drawing, dust protected electromagnetic fan clutch of the present invention is described further.
Embodiment one
As shown in Fig. 1,6,7, dust protected electromagnetic fan clutch of the present invention comprises belt pulley 1 and the fan fixed disk 9 being rotatably connected on main shaft 6, main shaft 6 is supported on support 11 through the through hole of support 11, belt pulley 1 by electromagnetic control apparatus to fan fixed disk 9 outputting powers.Seal disc 3 is sleeved on main shaft 6, is positioned at belt pulley 1 away from one end of fan fixed disk, by ring-shaped sleeve 17, is fixed on support 11.As shown in Figure 2, seal disc 3 central parts are fixedly connected with ring-shaped sleeve 17, and support 11 through hole outer walls are provided with boss 19.Seal disc 3 is positioned at one end coupled the leading to of ring-shaped sleeve 17, and the other end of ring-shaped sleeve 17 is circumferentially with a plurality of fixed blocks 18, is preferably three, and fixed block 18 is radially inwardly given prominence to the internal surface of ring-shaped sleeve 17, the axially end face of outstanding ring-shaped sleeve 17.The internal diameter of ring-shaped sleeve 17 equates with the external diameter of boss 19, and position corresponding with fixed block 18 on boss 19 is provided with slot to make way 20, and ring-shaped sleeve 17 is fixed on slot to make way 20 with boss 19 close-fitting merga pass fixed blocks 18.
Seal disc 3 is achieved in that with being sealed and matched of belt pulley 1 end face of seal disc 3 is provided with the inside that the first bulge loop 31, the first bulge loops 31 are radially positioned at belt pulley 1.The end face of belt pulley 1 is provided with the outside that the second bulge loop 102, the second bulge loops 102 are radially positioned at seal disc.The outside of the first bulge loop 31 is also provided with many articles of the 3rd bulge loops 32, preferably arranges two, and the axial length of the first bulge loop 31 is greater than the axial length of the 3rd bulge loop 32.The inner side of the second bulge loop 102 is also provided with many grooves 103 that are suitable for holding the 3rd bulge loop 32, is preferably two.
Electromagnetic control apparatus is for there being brush magnetic clutch, as shown in Fig. 1,7, comprise the iron core 2 being sleeved on main shaft 6, iron core 2 is positioned at belt pulley 1 away from one end of seal disc 3, by wheel disc 201 and joint 202, formed, wheel disc 201 is fixed on one end of joint 202, the other end of joint 202 is fixedly connected with slip ring 5, joint 202 is radially positioned at the inside of belt pulley 1, joint 202 outer walls are provided with projection 203, belt pulley 1 inwall is provided with floor 101, and iron core 2 is fixed on the floor 101 of belt pulley 1 by projection 203.In iron core 2, being embedded with the first coil 4, the first coils 4, to be provided with 10, the first transmission units 10, the first transmission unit be friction plate.Between the first transmission unit 10 and fan fixed disk 9, being provided with the first adhesive dish 12, the first adhesive dishes 12 is fixed in fan fixed disk 9 by spring sheet.Slip ring 5 is sleeved on the through hole outer wall of support 11, and its external diameter equates with the internal diameter of ring-shaped sleeve 17, and one end of slip ring 5 is fixedly connected on the joint 202 of iron core, and the other end is resisted against on boss 19, and the first coil 4 is connected with slip ring 5 by wire.As shown in Figure 2, be also provided with carbon brush holder 7 on ring-shaped sleeve 17, carbon brush holder 7 centers are provided with the square opening 71 communicating with ring-shaped sleeve 17, and square opening 71 is suitable for carbon brush holder 8 insertions makes carbon brush contact with slip ring 5, is also provided with the first lug 72 on the outer wall of square opening 71.As shown in Figure 3, be fixed with the second lug 81 on carbon brush holder 8 outer walls, carbon brush holder 8 inserts in square opening 71, and the second lug 81 and the first lug 72 are fixed.
During work, switch on power, carbon brush is communicated with on the first coil 4 conducting the current in iron core 2 with slip ring 5 rotations, make the first coil 4 obtain electric, produce magnetic force, magnetic attraction the first adhesive dish 12 pulls spring sheet to the first transmission unit 10, to move and the first transmission unit 10 combinations vertically, and the power of belt pulley 1 is delivered in fan fixed disk 9 through the first adhesive dish, drive the fan in fan fixed disk 9 to rotate at full speed, enter working state.
Deenergization, the first coil 4 power-off, magnetic force disappears, and the first adhesive dish 12 is pulled away from the first transmission unit 10 by spring sheet, and the power of belt pulley 1 cannot be delivered in fan fixed disk 9, and fan shuts down.
Further, for adapting to the motor radiating requirements of different periods, the dust protected electromagnetic fan clutch of many grades of speed governing can be set, adjust as required rotation speed of the fan.At this, provide the wherein set-up mode of two kinds of structures.
Three fast dust protected electromagnetic fan clutch mode of structure:
As shown in Figure 4, in iron core 2, being further provided with the second coil 13, the second coils 13 is connected with slip ring 5 by wire.On the second coil 13, being also provided with friction plate forms between 14, the second transmission units 14, the second transmission unit and fan fixed disk 9 and is also provided with permanent magnet fixed tray 15.Permanent magnet fixed tray 15 is circumferentially embedded multipair permanent magnet 21, in fan fixed disk 9, is embedded with soft iron 22 with permanent magnet 21 relative positions.Between permanent magnet fixed tray 15 and the second transmission unit 14, be provided with the second adhesive dish 16, the center superposition of the second adhesive dish 16 and the first adhesive dish 12, the second adhesive dish 16 is radially positioned at the inside of the first adhesive dish 12, and the second adhesive dish 16 is fixed on permanent magnet fixed tray 15 by spring sheet.
When engine temperature is lower, now substantially do not need fan for cooling, therefore, without connecting any power supply, now, fan fixed disk 9 is free rotary on main shaft 6, forms the first rotating speed.
When engine temperature starts to raise, but when also low to radiating requirements, A only switches on power, carbon brush is communicated with on the second coil 13 conducting the current in iron core 2 with slip ring 5 rotations, make the second coil 13 obtain electric, produce magnetic force, magnetic attraction the second adhesive dish 16 pulls spring sheet to the second transmission unit 14, to move and the second transmission unit 14 combinations vertically, the power of belt pulley 1 is delivered on permanent magnet fixed tray 15 through adhesive dish, drive permanent magnet 21 rotations to produce magnetic force, act on the soft iron 22 being oppositely arranged with permanent magnet 21 in fan fixed disk 9, formation flexibly connects, make soft iron 22 follow permanent magnet fixed tray 15 differential speed rotations, and then drive fan fixed disk 9 with relatively low speed rotation, form the second rotating speed.
When engine temperature continues to raise, when radiating requirements increases, A, B switch on power simultaneously, make carbon brush be communicated with electric current is transmitted on the first coil 4 and the second coil 13 in iron core 2 simultaneously with slip ring 5 rotations, first, second adhesive dish 12,16 simultaneously respectively by adhesive to first, second transmission unit 10,14, the first adhesive dish 12 is directly connected in fan fixed disk 9, drive fan fixed disk 9 rotation at full speed, add that the second adhesive dish 16 is high-speed by the induced effect assisted Extraction of permanent magnet fixed tray 15 simultaneously, form the 3rd rotating speed.
Two fast dust protected electromagnetic fan clutch mode of structure:
As shown in Figure 5, between iron core 2 and fan fixed disk 9, arrange permanent magnet fixed tray 15 ', the multipair permanent magnet 21 of permanent magnet fixed tray 15 ' be circumferentially embedded ', in fan fixed disk 9 with permanent magnet 21 ' relative position be embedded with soft iron 22 ', permanent magnet fixed tray 15 ' be fixedly connected on iron core wheel disc 201.
When engine temperature is lower, lower to radiating requirements, without switching on power, permanent magnet fixed tray 15 ' follow iron core 2 rotations to produce magnetic force, act in fan fixed disk 9 with the soft iron 22 of permanent magnet 21 ' be oppositely arranged ', formation flexibly connects, and makes soft iron 22 ' follow permanent magnet fixed tray 15 ' differential speed rotation, and then drive fan fixed disk 9 with relatively low speed rotation, form the first rotating speed.
When engine temperature raises, when radiating requirements increases, switch on power, carbon brush is communicated with on the first coil 4 conducting the current in iron core 2 with slip ring 5 rotations, the first coil 4 is obtained electric, produces magnetic force, magnetic attraction the first adhesive dish 12 pulls spring sheet to the first transmission unit 10, to move and the first transmission unit 10 combinations vertically, the power of belt pulley 1 is delivered in fan fixed disk 9 through the first adhesive dish, drives the fan in fan fixed disk 9 to rotate at full speed, forms the second rotating speed.
Embodiment two
Different from mode of execution one, the electromagnetic control apparatus of present embodiment is that brushless iron core is fixed.The iron core sleeve that is embedded with coil is contained on main shaft, and iron core is radially embedded in belt pulley inside, one end of axially close fan fixed disk.Between iron core and fan fixed disk, drive plate is set, drive plate is fixed on belt pulley, is provided with adhesive dish between drive plate and fan fixed disk, and adhesive dish is connected with fan fixed disk by spring sheet.Seal disc and belt pulley are sealed and matched the bearing of iron core and belt pulley are together enclosed in wherein away from one end of fan fixed disk, and iron core is fixed on seal disc, with belt pulley, does not together rotate.
During work, switch on power, coil obtains electric, produce magnetic force, magnetic attraction adhesive dish pulls spring sheet to drive plate, to move with drive plate and be combined vertically, and drive plate is followed belt pulley and together rotated, and the power of belt pulley is delivered in fan fixed disk through adhesive dish, drive the fan in fan fixed disk to rotate at full speed, enter working state.
Above-described embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; various distortion and improvement that those of ordinary skills make technological scheme of the present invention, all should fall in the definite protection domain of the claims in the present invention book.