CN102604005B - Preparation method of strengthening and toughening polycarboxylate water reducing agent - Google Patents

Preparation method of strengthening and toughening polycarboxylate water reducing agent Download PDF

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CN102604005B
CN102604005B CN 201210010918 CN201210010918A CN102604005B CN 102604005 B CN102604005 B CN 102604005B CN 201210010918 CN201210010918 CN 201210010918 CN 201210010918 A CN201210010918 A CN 201210010918A CN 102604005 B CN102604005 B CN 102604005B
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graphene oxide
water reducer
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吕生华
李第
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Hebei Shengtong Building Materials Technology Co ltd
Shanxi Huaqi Uts Intellectual Property Agency Co ltd Xi'an Branch
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Shaanxi University of Science and Technology
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Abstract

The invention relates to a preparation method of a strengthening and toughening polycarboxylate water reducing agent. The method comprises the following steps of: oxidizing graphite powder by using concentrated sulfuric acid and potassium permanganate, then carrying out ultrasonic separation to obtain graphene oxide structurally containing carboxyl, hydroxyl, epoxy group and the like, and then, subjecting graphene oxide and allyl polyoxylethylene ether to esterification reaction under the action of ultrasonic; then carrying out free radical copolymerization reaction with methacrylic acid and sodium methylacrylsulfonate under the initiation of ammonium persulfate to obtain the strengthening and toughening polycarboxylate water reducing agent. The method provided by the invention has the innovation points as follows: a graphene oxide structure is introduced to the molecule of the polycarboxylate water reducing agent through oxidation, separation, esterification and free radical copolymerization reaction, so that the strength of concrete is increased by the high water-reducing rate of the water reducing agent, and in addition, the graphene also has strengthening and toughening effects for the concrete.

Description

A kind of preparation method who strengthens the toughening type poly carboxylic acid series water reducer
Technical field
The invention belongs to the technical field of concrete additives in fine chemistry industry, be specifically related to a kind of preparation method that can increase the poly carboxylic acid series water reducer of concrete strength and toughness.
Background technology
Concrete is still the topmost material of construction in the world today, a large amount of cement of concrete need of production, sandstone etc., and these raw-material preparation process need to consume a large amount of natural resources and energy resources, also can produce huge environmental pollution simultaneously.In the today that reduces resource consumption, reduces energy consumption and advocate low-carbon economy, improve concrete intensity and time limit of service, the consumption that reduces build concrete is to realize one of major measure that low-carbon economy, minimizing are polluted.Use is efficient, the reinforcing type polycarboxylic acid series water reducer is the main method that improves mechanical performance of concrete, reduces the consumptions such as concrete and cement, and therefore, the additive that research and development can improve concrete strength has been subject to attention both domestic and external.The main method that improves at present concrete strength is to add to have the admixture that increases concrete strength, and this is also the focus of domestic and international research.
Graphite is the facile material of a kind of appearance, it is to be stacked by the plane carbon atom of arranging with honeycomb-patterned ordered from level to level to form, reactive force between layers is mainly weak Van der Waals force, peels off into thinner graphite flake layer than being easier to, and is exactly Graphene if graphite is stripped from into individual layer.By the functional modification to Graphene, can prepare the graphene nano material after modification, have huge application potential at aspects such as strengthening polymer composite, conducting polymer composite, catalytic material.Graphene oxide is a kind of hydroaropic substance with groups such as great amount of hydroxy group and carboxyls, individual layer bi-dimensional cellular shape crystalline network for the formation of carbon atom close-packed arrays, have huge specific surface area and excellent mechanical property, wide material sources and the environmentally safe of while graphite, therefore, in use graphene oxide modified polycarboxylic acid based water reducer, very large prospect will be arranged.
Summary of the invention
The object of the present invention is to provide and a kind ofly can significantly put forward concrete intensity and toughness, improve the preparation method of the enhancing toughening type poly carboxylic acid series water reducer of concrete mechanical property and weather resistance.
For achieving the above object, the technical solution used in the present invention is:
1) by mass fraction, 6 parts of Graphite Powder 99s and 3 parts of SODIUMNITRATE under agitation being joined temperature is in 60 parts of vitriol oils of 5 ℃, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 20~30 parts of allyl polyethenoxy ethers by mass fraction, 0.5 mixing and stir ,~2.0 parts of graphene oxides and 0.2~1.0 part of vitriol oil be warming up to 60~75 ℃, insulation and ultrasonication 1~1.5 hour obtain graphene oxide modification allyl polyethenoxy ether;
3) add 1.72~5.16 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.16~0.95 part of methylpropene sodium sulfonate, 0.02~0.08 part of Resorcinol and 40~70 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.5~1.0 hour;
4) 30~40 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 80~90 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.0~1.5 hours, the time for adding of initiator solution is 1.5~2.0 hours, reinforced complete rear insulation reaction 2.5~3 hours, be cooled to 45 ℃, regulate pH=7.0 with sodium hydroxide solution, namely get enhancing toughening type poly carboxylic acid series water reducer.
The granularity of described Graphite Powder 99<30 micron.
Described vitriol oil massfraction is 98%.
Described initiator solution is by mass fraction, 0.2~0.4 part of ammonium persulphate to be dissolved in 20~30 parts of deionized waters to make.
The massfraction of described sodium hydroxide solution is 25%.
The present invention carries out carrying out ultrasonic wave after oxidation with the vitriol oil and potassium permanganate to Graphite Powder 99 to separate, obtained containing the graphene oxide of carboxyl, hydroxyl, epoxy group(ing) etc. on the structure, then made graphene oxide and allyl polyethenoxy ether carry out esterification under hyperacoustic effect.Then carry out free radical copolymerization with methacrylic acid and methylpropene sodium sulfonate under the effect of initiator, obtain having the poly carboxylic acid series water reducer that strengthens toughening effect.By oxidation, separation, esterification and free radicals copolymerization reaction, the graphene oxide structure is incorporated in the poly carboxylic acid series water reducer molecule, except the high water reducing rate of crossing the gained water reducer caused the concrete strength raising, Graphene itself also had the toughness reinforcing effect of enhancing to concrete.Water reducer of the present invention has following characteristics: (1) volume is low, and water-reducing rate is high, and when the solid volume of folding was gelatinous material 0.17%, water-reducing rate reached 33%.(2) the initial clean slurry degree of mobilization of cement can reach (W/C=0.29) more than 300 millimeters, reduces 7.5% in 2 hours, and concrete function of slump protection is good, and the mix concrete slump reduced 9% at 4 hours.(3) compare with the similar poly carboxylic acid series water reducer of not introducing Graphene, concrete 3 days (3d), 7 days (7d) and 28 days (28d) folding strengths improve respectively 4.8%, 6.6% and 9.6%, and ultimate compression strength improves respectively 4.5%, 6.2% and 11.3%.
Description of drawings
Fig. 1 is synthetic route chart of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Embodiment 1: referring to Fig. 1,
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 20 parts of allyl polyethenoxy ethers by mass fraction, 0.5 part graphene oxide and 0.2 part of massfraction are 98% the vitriol oil to be mixed and stirs and be warming up to 60 ℃, insulation and ultrasonication 1 hour obtain graphene oxide modification allyl polyethenoxy ether;
3) add 1.72 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.16 part of methylpropene sodium sulfonate, 0.02 part of Resorcinol and 40 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.5 hour;
4) 30 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 80 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1 hour, the time for adding of initiator solution is 1.6 hours, reinforced complete rear insulation reaction 2.5 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.2 part of ammonium persulphate to be dissolved in 20 parts of deionized waters to make.
Embodiment 2:
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 24 parts of allyl polyethenoxy ethers by mass fraction, 0.8 part graphene oxide and 0.4 part of massfraction are 98% the vitriol oil to be mixed and stirs and be warming up to 63 ℃, insulation and ultrasonication 1.2 hours obtain graphene oxide modification allyl polyethenoxy ether;
3) add 2.58 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.16 part of methylpropene sodium sulfonate, 0.04 part of Resorcinol and 45 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.7 hour;
4) 32 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 82 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.3 hours, the time for adding of initiator solution is 1.5 hours, reinforced complete rear insulation reaction 3 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.24 part of ammonium persulphate to be dissolved in 22 parts of deionized waters to make.
Embodiment 3:
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 28 parts of allyl polyethenoxy ethers by mass fraction, 1.2 part graphene oxide and 0.8 part of massfraction are 98% the vitriol oil to be mixed and stirs and be warming up to 68 ℃, insulation and ultrasonication 1.3 hours obtain graphene oxide modification allyl polyethenoxy ether;
3) add 3.44 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.47 part of methylpropene sodium sulfonate, 0.06 part of Resorcinol and 50 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.9 hour;
4) 34 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 84 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.3 hours, the time for adding of initiator solution is 1.5 hours, reinforced complete rear insulation reaction 2.6 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.28 part of ammonium persulphate to be dissolved in 24 parts of deionized waters to make.
Embodiment 4:
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 30 parts of allyl polyethenoxy ethers by mass fraction, 2.0 part graphene oxide and 1.0 parts of massfractions are 98% the vitriol oil to be mixed and stirs and be warming up to 70 ℃, insulation and ultrasonication 1.4 hours obtain graphene oxide modification allyl polyethenoxy ether;
3) add 5.16 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.95 part of methylpropene sodium sulfonate, 0.08 part of Resorcinol and 55 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 1.0 hours;
4) 36 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 86 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.5 hours, the time for adding of initiator solution is 2.0 hours, reinforced complete rear insulation reaction 2.7 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.32 part of ammonium persulphate to be dissolved in 28 parts of deionized waters to make.
Embodiment 5:
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 26 parts of allyl polyethenoxy ethers by mass fraction, 1.6 part graphene oxide and 0.8 part of massfraction are 98% the vitriol oil to be mixed and stirs and be warming up to 72 ℃, insulation and ultrasonication 1.5 hours obtain graphene oxide modification allyl polyethenoxy ether;
3) add 3.44 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.79 part of methylpropene sodium sulfonate, 0.06 part of Resorcinol and 60 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.8 hour;
4) 38 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 88 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 2.0 hours, the time for adding of initiator solution is 1.5 hours, reinforced complete rear insulation reaction 2.8 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.36 part of ammonium persulphate to be dissolved in 26 parts of deionized waters to make.
Embodiment 6:
1) by mass fraction, the Graphite Powder 99 of 6 parts of granularity<30 micron and 3 parts of SODIUMNITRATE under agitation being joined temperature is that 5 ℃, massfraction are in 60 parts of vitriol oils of 98%, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 24 parts of allyl polyethenoxy ethers by mass fraction, 1.8 part graphene oxide and 0.6 part of massfraction are 98% the vitriol oil to be mixed and stirs and be warming up to 75 ℃, insulation and ultrasonication 1.1 hours obtain graphene oxide modification allyl polyethenoxy ether;
3) add 4.3 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.63 part of methylpropene sodium sulfonate, 6 parts of Resorcinol and 70 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 1.0 hours;
4) 40 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 90 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.4 hours, the time for adding of initiator solution is 1.8 hours, reinforced complete rear insulation reaction 3 hours, being cooled to 45 ℃, is 25% sodium hydroxide solution adjusting pH=7.0 with massfraction, namely gets to strengthen the toughening type poly carboxylic acid series water reducer.
Wherein, initiator solution is by mass fraction, 0.4 part of ammonium persulphate to be dissolved in 30 parts of deionized waters to make.

Claims (5)

1. preparation method who strengthens the toughening type poly carboxylic acid series water reducer is characterized in that:
1) by mass fraction, 6 parts of Graphite Powder 99s and 3 parts of SODIUMNITRATE under agitation being joined temperature is in 60 parts of vitriol oils of 5 ℃, mix the rear 18 parts of potassium permanganate that slowly add, at room temperature reacted 10 hours, slowly add 200 parts of deionized waters, be warming up to 68 ℃ and continue reaction 4 hours, then drip the superoxol of 20 parts of massfractions 30%, ultrasonic wave was disperseed after 30 minutes, centrifuging, repetitive scrubbing is removed sulfuric acid, the dry graphene oxide that gets under 60 ℃;
2) get 20~30 parts of allyl polyethenoxy ethers by mass fraction, 0.5 mixing and stir ,~2.0 parts of graphene oxides and 0.2~1.0 part of vitriol oil be warming up to 60~75 ℃, insulation and ultrasonication 1~1.5 hour obtain graphene oxide modification allyl polyethenoxy ether;
3) add 1.72~5.16 parts of methacrylic acids by mass fraction in graphene oxide modification allyl polyethenoxy ether again, 0.16~0.95 part of methylpropene sodium sulfonate, 0.02~0.08 part of Resorcinol and 40~70 parts of deionized waters also continue ultrasonication and obtained mixed monomer solution in 0.5~1.0 hour;
4) 30~40 parts of deionized waters are added in reactor, drip respectively step 3 when being warming up to 80~90 ℃) mixed monomer solution and the initiator solution made, the time for adding of hybrid monomers solution is 1.0~1.5 hours, the time for adding of initiator solution is 1.5~2.0 hours, reinforced complete rear insulation reaction 2.5~3 hours, be cooled to 45 ℃, regulate pH=7.0 with sodium hydroxide solution, namely get enhancing toughening type poly carboxylic acid series water reducer.
2. the preparation method of enhancing toughening type poly carboxylic acid series water reducer according to claim 1 is characterized in that: the granularity of described Graphite Powder 99<30 micron.
3. the preparation method of enhancing toughening type poly carboxylic acid series water reducer according to claim 1, it is characterized in that: described vitriol oil massfraction is 98%.
4. the preparation method of enhancing toughening type poly carboxylic acid series water reducer according to claim 1, it is characterized in that: described initiator solution is by mass fraction, 0.2~0.4 part of ammonium persulphate to be dissolved in 20~30 parts of deionized waters to make.
5. the preparation method of enhancing toughening type poly carboxylic acid series water reducer according to claim 1, it is characterized in that: the massfraction of described sodium hydroxide solution is 25%.
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