CN1025815C - Protein fiber explosion forming machine - Google Patents
Protein fiber explosion forming machine Download PDFInfo
- Publication number
- CN1025815C CN1025815C CN91107270A CN91107270A CN1025815C CN 1025815 C CN1025815 C CN 1025815C CN 91107270 A CN91107270 A CN 91107270A CN 91107270 A CN91107270 A CN 91107270A CN 1025815 C CN1025815 C CN 1025815C
- Authority
- CN
- China
- Prior art keywords
- explosion
- azelon
- molded device
- protein fibre
- shaping machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004880 explosion Methods 0.000 title claims abstract description 59
- 239000000835 fiber Substances 0.000 title claims abstract description 28
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 14
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000009835 boiling Methods 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 6
- 239000002360 explosive Substances 0.000 claims description 5
- 239000000796 flavoring agent Substances 0.000 abstract description 11
- 235000019634 flavors Nutrition 0.000 abstract description 11
- 238000005422 blasting Methods 0.000 abstract description 8
- 235000013305 food Nutrition 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 3
- 239000002131 composite material Substances 0.000 abstract 1
- 235000015177 dried meat Nutrition 0.000 abstract 1
- 210000003205 muscle Anatomy 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 15
- 238000007598 dipping method Methods 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 6
- 235000013599 spices Nutrition 0.000 description 6
- 230000029087 digestion Effects 0.000 description 3
- -1 look Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002304 perfume Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 235000015278 beef Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 102000034240 fibrous proteins Human genes 0.000 description 1
- 108091005899 fibrous proteins Proteins 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- General Preparation And Processing Of Foods (AREA)
- Confectionery (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
A protein fiber explosion forming machine is a food processing machine for carrying out composite explosion, directional explosion and molding on protein fibers (muscle tissues), and the machine comprises a cooker and a molding forming device arranged in the cooker and assembled on a rotating bracket, wherein the molding forming device consists of a bottom plate, a retaining cover plate, an elastic hose (ball) for penetrating and stringing the protein fibers and a pipe wall with holes. The elastic hose is filled with air or other substances which generate gas by heating. The bottom of the digester is provided with a blasting blind plate which is instantaneously opened by a mechanism capable of instantaneously opening. The machine of the invention is used for producing hollow, fluffy and delicious flavor dried meat.
Description
The invention belongs to mechanical, especially for the explosive forming machinery class of producing the hollow bulk food of azelon (musculature).
So far, the machinery that azelon is carried out cooking blasting has Chinese patent CN1043431A " method for processing meat " device therefor and old " the food processing patent collection of choice specimens " described United States Patent (USP) " with the fibrous proteins manufacturer granulation shape beef " device therefor published by Chongqing publishing house in July, 1986 of selecting elected of drilling of Japanese clear water health and application, all use the tubular boiling vessel, which is provided with steam, material inlet, exhaust, baiting valve or foraminate explosion blow-off valve, all use high temperature, high steam carries out boiling to the azelon raw material, explosion processing is spurted in blowing or extruding, it spurts explosion and is the single explosion of spurting, the ability of defibrating, the bulk deficiency of fiber, mouthfeel is poor when edible.Existing azelon spurts blasting gear, azelon is that non-directional is placed in digester, because the indefinite fiber is run quickly from the device of direction when spurting explosion, fiber is run quickly from the direction disorder, the azelon of disassociation does not stretch straight, appearance poor, loses native texture.Owing to spurt explosion by aperture, have only the function of defibrating, the fibre mould that has dissociated is not become the function of reservation shape; Existing device can not flood flavor, look, spices and additional explosion to the mechanism that same raw material repeats to spurt explosion by stages stage by stage, and the product of production is imperfect aspect shape, flavor, look, perfume (or spice), mouthfeel.
Purpose of the present invention is at the deficiency that has the azelon boiling, spurts blaster, proposes a kind of novel protein fibre puffed shaping machine of azelon food of energy production high added value.This puffed shaping machine makes azelon when explosion, has two media while adiabatic expansion respectively it to be made hot merit and mechanical power simultaneously, and promptly compound explosion increases the frotation ability exponentially; This puffed shaping machine have the boiling vessel interior orientation place azelon and make the azelon that has dissociated directed run quickly from device, i.e. directional blasting, making, defibrating stretches straight maintenance native texture; This puffed shaping machine can make the fiber that has dissociated, borrows force of explosion explosive forming in mould, promptly molded, make azelon have certain external form, this puffed shaping machine has a kind of repetition explosion mechanism, can replenish explosion to same raw material, flood flavor, look, spices stage by stage.
Order of the present invention is to realize by following measure:
Protein fibre puffed shaping machine comprise heating pressurizing vessel, material inlet, steam vent, can instantaneous unlatching spurt explosive valve, it is characterized in that: the heating pressurizing vessel is a boiling vessel, in boiling vessel, be provided with molded device, molded device is assemblied on the runing rest, rotation and revolution on runing rest, runing rest is supported by the bearing box of fixed axis on the explosion blind plate.Under the molded device base plate is arranged, on the retaining cover plate is arranged, between base plate and cover plate, placing with consistent the wearing of fiber alignment direction and going here and there the elastic hose of azelon, filling air and is heated and produces the explosion inflating medium of gas in it.
The present invention compared with the prior art its advantage is: be provided with molded device in the heating pressurization (boiling vessel), being provided with inner splendid attire in the molded device makes the function air and is heated to produce the medium of gas, the outside is worn and is being gone here and there the elastic hose of processed azelon raw material, during the heating pressurization, the azelon raw material is subjected to wet bubble and the work done of steam adiabatic expansion in interior gas of elastic hose and the azelon simultaneously, forms compound explosion.It is calculated that force of explosion is more than the twice of single explosion; One and the boiling simultaneously of a plurality of molded devices, explosion can be set in the same boiling vessel, and this is just for producing, realize that mechanization, automation created condition in batches; Because by means of the unlatching under the blind plate, close mechanism, or magnechuck thereon carries out branch flavor, look, repetition explosion, the dipping in fragrant stage to the azelon raw material in molded, make the azelon raw material absorb the material composition of flavor, look, perfume stage by stage, be through on the elastic hose because of processed azelon string again, in molded device, there are base plate and retaining cover plate when explosion, limiting the outlet of fiber again, make fiber after the explosion can only directedly run quickly from, be directional blasting.This has just kept the native texture of azelon and has stretched straightly, and plasticity is big; Because it is the fixed die of processing and forming that base plate and molded inwall are arranged when the raw material explosive forming, elastic hose, retaining cover plate are made movable mold, and molded when making the raw material explosion is the hollow bulk cube meat that certain profile is arranged; Because by means of the unlatching under the blind plate, close mechanism, or magnechuck thereon carries out branch flavor, look, repetition explosion, the dipping in fragrant stage to the azelon raw material in molded, make the azelon raw material absorb flavor, look, fragrant material composition stage by stage, to satisfy living standard that people improve day by day needs to food pattern, kind.
The accompanying drawing drawing is described as follows, in conjunction with the embodiments narration:
Fig. 1 is a protein fibre puffed shaping machine structural representation sketch.
Compound explosion mechanism; In common columnar boiling vessel, on the swinging mounting 14 that the bearing box 24 of fixed axis 25 on the explosion blind plate 20 supports, molded device 2 is set, swinging mounting also can be supported on the bearing box of the fixed axis on other base plate of boiling vessel bottom.The upper and lower axle of this former is among the sliding bearing 15 that is assemblied on the swinging mounting 14.Molded device 2 is by the tubulose external mold with perforate 3, base plate 4, retaining cover plate 9 and going here and there the elastic hose ball 5 of azelon raw material 6 with consistent the wearing of fiber alignment direction and is forming, and elastic hose 5 interior fillings air or the material of the generation gas that is heated.When opening thermal source 10 hot digestions, the moisture content in the azelon is evaporated into the HTHP wet saturated steam in boiling vessel 1, and meanwhile, the filler in the elastic hose ball 5 also is heated to form high temperature and high pressure gas.After boiling finished, during the quick-fried blind plate 20 of instantaneous unlatching, the wet saturated steam of HTHP and the adiabatic explosion simultaneously of the high temperature and high pressure gas in the elastic hose to azelon 6 works done, formed compound explosion simultaneously in the azelon.The former is a hot merit, is the merit that common explosion machinery is done azelon 6.By formula (1), its merit value is:
W
Wet full vapour=427[i
1-i
2-A(P
1V
1-P
2V
2)] (1)
142.92 ℃ of boiling temperatures, pressure 0.4MPa, adiabatic explosion is in the environment of 0.004MPa the time, W
Wet full vapour=11315.5Kgm.The latter is the merit that fiber is done that common explosion machinery is not had for hot merit is converted to mechanical power.By formula (2), its merit value is:
W
Air=nRTLnP
1/ P
2(2)
Under above-mentioned cooking blasting condition, when elastic hose (ball) 5 as thin as a wafer the time, air of containing is a perfect gas in it, when explosion is reversible process, and W
Air=19104Kgm.
From the above, the compound explosion that the present invention produced is spurted 2.6 times of explosion machinery work done merit value to the total work value of azelon 6 works done for what only make single merit usually, so the present invention can increase the dissociating power of fiber exponentially, make musculature bulk, change slag, mouthfeel is good.
Directional blasting mechanism: azelon 6 is in molded device 2 during explosion, since the elastic hose (ball) 5 that non-return cover plate 9 and base plate 4 is arranged and outwards expand limit its up and down, interior run quickly from, azelon when disassociation can only along its radially around radiation run quickly from and dissociate, it is directional blasting, the fiber of explosion stretches straight like this, keep the native texture of musculature, make people that the phychology sense of natural products be arranged the product that this machine produced.
Molded mechanism: molded device can be one, does not want swivel mount in the time of one, also can be a group and many groups of a plurality of compositions.During explosion, azelon 6 is a fixed die with the inwall of base plate 4, former 2 to azelon 6 in molded device 2, with elastic hose 5, retaining cover plate 9 be movable mold and molded be the profile of being envisioned.
Repeat explosion mechanism: when starting power supply 23, utilize the unlatching of blind plate 20, during the instantaneous unlatching of closed cam mechanism 21, or when cutting off the power supply of magnechuck, all molded devices 2, support swivel mount 14 and explosion blind plate 20 whole fall into an atmospheric dipping tank 22, otherwise, the whole original position of getting back to, so realize same raw material is repeated explosion, make azelon raw material 6 by fully explosion, and can this realize applying stage by stage taste substance, colorant, spices dipping solution makes the product of production become hollow, bulk, flavor, look, fragrant, shape, the all perfect product of mouthfeel.
This example is for assembling the protein fibre puffed shaping machine of one group of (6) molded device 2 in the boiling vessel 1.The correlation and the operation sequence of its mechanism are as follows:
Charging azelon 6 is worn string on elastic hose 5 by the direction consistent with fiber alignment, place on the base plate 4 in the molded device 2, cover retaining cover plate 9, add upper cover plate 16, pack in the sliding bearing 15 of swinging mounting 14, drive cam mechanisms 21 with moving source 23, or push to explosion blind plate 20 with magnechuck, close boiling vessel 1, prepare boiling.
Boiling, by thermal source 10, (far infra-red heater) heating, with power source 11 drive that the awl teeth pay 12, band key axle 13, shaft with keyway cover 17, swinging mounting 14 rotate.At this moment, molded device 2 is revolution around axle sleeve 17 rotations of band keyway.When the friction 18 of molded device 2 when being fixed on the explosion blind plate 20 friction pulley 19 frictions, molded device rotates, and is rotation.Azelon 6 obtains even hot digestion in rotation, revolution process, during to boiling end, and explosion.
Explosion with power source 23, is borrowed cam mechanism 21 instantaneous unlatching explosion blind plate 20 or magnechucks, and all molded devices 2 entirely are in the atmospheric environment from HTHP is instantaneous, makes azelon raw material 6 be subjected to compound explosion and separated.
Dipping withdraws from cam mechanism 21, makes all molded devices 2 fall into dipping tank 22, azelon is flooded, utilize cam mechanism 21 to make all molded devices 2 be returned in the boiling vessel 1 hot digestion, baking behind the dipping again, boiling, toasted after, enter additional explosion.So explosion, dipping, explosion, dipping ... dipping taste substance stage by stage, colorant, spices, baking and additional explosion have been formed.
Discharging and product take out from molded device 2 and wear the azelon 6 of string on elastic hose 5, the hollow product that certain profile is arranged.The product that the present invention produces is hollow, bulk, flavor, look, perfume (or spice), all good natural flavour mountaineous jerkys of shape mouthfeel.
Claims (5)
1, protein fibre puffed shaping machine, comprise the heating pressurizing vessel, material inlet, steam vent, can instantaneous unlatching spurt explosive valve, it is characterized in that: the heating pressurizing vessel is a boiling vessel, in boiling vessel, be provided with the molded device of energy rotation and revolution, molded device is assemblied on the runing rest, runing rest is supported by the bearing box of fixed axis on the explosion blind plate, under the molded device base plate is arranged, on the retaining cover plate is arranged, placing as one man to wear with the fiber alignment direction between base plate and cover plate and going here and there the elastic hose of azelon, filling air and is heated and produces the explosion inflating medium of gas in it.
2, by the described protein fibre puffed shaping machine of claim 1, it is characterized in that: molded device is to have the pipe in hole and the pipe of other shape on the tube wall.
3,, it is characterized in that by claim 1 or 2 described protein fibre puffed shaping machines: place the explosion blind plate of digester bottom to have to repeat the switching mechanism of opening, closing, and magnechuck mechanism thereon.
4, by the described protein fibre puffed shaping machine of claim 1, it is characterized in that: form in groups by molded device more than at least.
5, by the described protein fibre puffed shaping machine of claim 1, it is characterized in that: runing rest is supported on the bearing box of fixed axis of explosion blind plate, and is supported on the bearing box of other fixed axis on the base plate of boiling vessel bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN91107270A CN1025815C (en) | 1991-08-15 | 1991-08-15 | Protein fiber explosion forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN91107270A CN1025815C (en) | 1991-08-15 | 1991-08-15 | Protein fiber explosion forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1060017A CN1060017A (en) | 1992-04-08 |
| CN1025815C true CN1025815C (en) | 1994-09-07 |
Family
ID=4908625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN91107270A Expired - Fee Related CN1025815C (en) | 1991-08-15 | 1991-08-15 | Protein fiber explosion forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1025815C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1060925C (en) * | 1995-05-05 | 2001-01-24 | 童世英 | Combine machine for loading materials laminatedly |
| CN109393346A (en) * | 2018-12-20 | 2019-03-01 | 巫溪县红池三品生态农业有限公司 | A kind of soft dried beef production method and its equipment |
| CN109329376A (en) * | 2018-12-20 | 2019-02-15 | 巫溪县红池三品生态农业有限公司 | A kind of production equipment of sootiness dried beef |
-
1991
- 1991-08-15 CN CN91107270A patent/CN1025815C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1060017A (en) | 1992-04-08 |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |