CN102564703A - Quality detection device for shipbuilding steel plate butt-jointed seams - Google Patents
Quality detection device for shipbuilding steel plate butt-jointed seams Download PDFInfo
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- CN102564703A CN102564703A CN201210003060XA CN201210003060A CN102564703A CN 102564703 A CN102564703 A CN 102564703A CN 201210003060X A CN201210003060X A CN 201210003060XA CN 201210003060 A CN201210003060 A CN 201210003060A CN 102564703 A CN102564703 A CN 102564703A
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Abstract
The invention provides a quality detection device for shipbuilding steel plate butt-jointed seams, which comprises a detection tank, a detection tank hold-down mechanism, an alcohol jar, an alcohol detector, and an alarm. A seal rubber ring is arranged at the top of the detection tank connected with the alcohol jar through an air pipe. The detection tank hold-down mechanism comprises a support base board, a jack and clamping boards arranged at two ends of the support base board. The detection tank is arranged at the bottom of the shipbuilding steel plate butt-jointed seams, the support base board is arranged below the detection tank, the clamping boards at the two ends of the support base board are clamped on the shipbuilding steel plates, the jack is arranged between the support base board and the detection tank, the seal rubber ring is pressed on the bottom face of the shipbuilding steel plates which are located on two sides of one butt-jointed seam, the alcohol detector directly faces the top of the welding seam and is connected with the alarm through a signal line. By mean of the quality detection device for the shipbuilding steel plate butt-jointed seams, welding seam detection can be achieved before assembling and after butt welding of the shipbuilding steel plates, the detection is more simple and energy-saving, and the increased rework cost caused by welding seam defects after assembling can be effectively reduced.
Description
Technical field
The present invention relates to a kind of weldquality pick-up unit, relate in particular to a kind of quality detection device of ship plate butt-weld.
Background technology
At present, the inspection of watertightness cabin leaks is through the watertightness cabin is carried out water-filling or inflation mostly.Water detects, and mainly observes whether seepage of watertightness cabin weld seam position outside surface, but has water intaking and drainage problem; Inflation detects; Need at watertightness cabin weld seam position outside surface brushing gas-development agent; Whether observation watertightness cabin weld seam position outside surface exists foaming, and above-mentioned two kinds the detection mode spended time is long, expense is high, and can only detect to the watertightness cabin of sealing.
Because above-mentioned detection mode detects the watertightness cabin of sealing; Basically near finished product; In case weld seam location detection quality has problem (promptly producing seepage); This weld defect is remedied comparatively difficulty, can't weld the back, detect before the assembling the ship plate butt joint, also just existence can't be stopped the quality problems of ship plate butt-weld from the source.
Summary of the invention
To weak point of the prior art, the present invention has supplied a kind ofly to realize ship plate butt joint welding back, weld seam detection before the assembling again, and has detected quality detection device simpler, labour-saving ship plate butt-weld.
In order to solve the problems of the technologies described above, the present invention has adopted following technical scheme: the quality detection device of ship plate butt-weld comprises detection case, detection case hold-down mechanism, alcohol container, alcohol detector and alarm;
The open top of said detection case is provided with packer ring at the top of detection case, and said detection case is provided with air intake opening and gas outlet, and said air intake opening is connected with alcohol container through tracheae, and said gas outlet is connected with alcohol container through vacuum pump;
Said detection case hold-down mechanism comprises the clamp on the ship plate to be detected that may be stuck in that the two ends of supporting baseplate, lifting jack and supporting baseplate are provided with respectively;
Said detection case is arranged on the bottom of ship plate butt-weld; Supporting baseplate is positioned at the below of detection case; The clamp of supporting baseplate both sides is stuck on the ship plate, and lifting jack is between supporting baseplate and detection case, and the bottom of lifting jack is pressed on the supporting baseplate; The top of lifting jack is pressed on the detection case, and the packer ring at detection case top is pressed on the bottom surface of ship plate of butt-weld both sides;
Said alcohol detector is over against the top of ship plate butt-weld, and connects alarm through signal wire.
As a kind of preferred version of the present invention, also comprise slide rail, said alcohol detector is installed on the slide rail and with slide rail and is slidingly matched.
As another kind of preferred version of the present invention, the top of said clamp bends inwards.
The invention has the beneficial effects as follows: the present invention adopts detection case to be pressed in the bottom of weld seam; In detection case, inject alcohol gas; Adopt alcohol detector to detect at the top of weld seam, if weldquality has problem, then alcohol gas is outwards revealed through the pore in the weld seam; Alcohol detector detects this leak point, and alarm sends warning; If alarm does not send warning, explain that then weldquality is qualified.This pick-up unit can be realized ship plate butt joint welding back, weld seam detection before the assembling again, and detects simplyr, laborsaving, can effectively reduce weld defect after the assembling and cause the cost of doing over again and being increased.
Description of drawings
Fig. 1 is the structural representation of the quality detection device of ship plate butt-weld;
Fig. 2 is the structural representation of detection case;
Fig. 3 is the structural representation of supporting baseplate and clamp assembling;
Fig. 4 is the structural representation of slide rail.
In the accompanying drawing: 1-detection case; 2-detection case hold-down mechanism; 3-alcohol container; 4-alcohol detector; 5-alarm; 6-packer ring; 7-air intake opening; 8-gas outlet; 9-vacuum pump; 10-supporting baseplate; 11-lifting jack; 12-clamp; 13-ship plate; 14-tensimeter; 15-slide rail; 16-support plate; 17-chute.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done explanation in further detail.
As shown in Figure 1, the quality detection device of ship plate butt-weld comprises detection case 1, detection case hold-down mechanism 2, alcohol container 3 (alcohol gas of alcohol container stored certain pressure), alcohol detector 4 and alarm 5.The structure of detection case 1 is as shown in Figure 2; The open top of detection case 1 is provided with packer ring 6 at the top of detection case 1, and detection case 1 is provided with air intake opening 7 and gas outlet 8; Air intake opening 7 is connected with alcohol container 3 through tracheae, and gas outlet 8 is connected with alcohol container 3 through vacuum pump 9.Detection case hold-down mechanism 2 comprises the clamp 12 on the ship plate to be detected 13 that may be stuck in that the two ends of supporting baseplate 10, lifting jack 11 and supporting baseplate 10 are provided with respectively, and supporting baseplate 10 is as shown in Figure 3 with the structure of clamp 12 assemblings.Detection case 1 is arranged on the bottom of ship plate butt-weld; Supporting baseplate 10 is positioned at the below of detection case 1; The clamp 12 of supporting baseplate 10 both sides is stuck on the ship plate 13, and lifting jack 11 is between supporting baseplate 10 and detection case 1, and the bottom of lifting jack 11 is pressed on the supporting baseplate 10; The top of lifting jack 11 is pressed on the detection case 1, and the packer ring 6 at detection case 1 top is pressed on the bottom surface of ship plate 13 of butt-weld both sides.
Alcohol detector 4 is over against at the top of ship plate butt-weld, and connects alarm 5 through signal wire.Detected alcohol at alcohol detector 4 and existed, just with the signal input alarm 5 that detects, alarm 5 is reported to the police.
This quality detection device also comprises slide rail 15, and alcohol detector 4 is installed on the slide rail 15 and with slide rail 15 and is slidingly matched.The structure of slide rail 15 is as shown in Figure 4, and the longitudinal direction of slide rail 15 is provided with two chutes 17, and the bottom of alcohol detector 4 is provided with pulley, and pulley is placed in the chute 17 and can in chute 17, slides.
In the present embodiment, the top of clamp 12 bends inwards, and is colluding the both sides of ship plate 13 through the part that bends inwards, thereby clamp 12 is stuck on the ship plate 13.Be fixed with support plate 16 in the both sides of detection case 1; The top of lifting jack 11 withstands on the support plate 16; The base of lifting jack 11 is placed on the supporting baseplate 10; Jacking sleeve through lifting jack 11 passes to support plate 16 with power, and then passes to the packer ring 6 on the detection case 1, makes the bottom surface sealing of packer ring 6 with the ship plate 13 at detection case 1 top.
The step of using the quality detection device of this ship plate butt-weld to detect is following:
1), the ship plate 13 after will docking keeps flat; Detection case 1 and detection case hold-down mechanism 2 are placed on the bottom of butt-weld; Supporting baseplate 10 is positioned at the below of detection case 1, and the clamp 12 at the two ends of supporting baseplate 10 is stuck on the ship plate 13, makes supporting baseplate 10 be hung in the below of ship plate 13.Lifting jack 11 is installed between supporting baseplate 10 and the detection case 1; The bottom of lifting jack 11 is pressed on the supporting baseplate 10; The top of lifting jack 11 is pressed on the detection case 1; The packer ring 6 at detection case 1 top is pressed on the bottom surface of ship plate 13 of butt-weld both sides, through regulating the adjustable height of lifting jack 11, and then the snap-in force of regulating packer ring 6 and the bottom surface of ship plate 13.
2), the valve of giving vent to anger on the unlatching alcohol container 3; In detection case 1, inject alcohol gas through tracheae; The pressure that the tensimeter 14 that passes through to be provided with on the detection case 1 again shows in the detection cases 1, the pressure in the detection case 1 kept this pressure at least 30 minutes when being higher than the pressure outside the detection case 1 and reaching setting value.Setting value is mainly the pressure that the watertightness cabin is born; When actual detected, this setting value is often than the big 0.1～1MPa of pressure that watertightness cabin bore.
3), alcohol detector 4 is moved along the top of butt-weld, if in moving process, alcohol detector 4 detects the alcohol smell, and alarm 5 sends warning, and then explanation is should place's welding quality defective; If in the moving process, alcohol detector 4 does not detect the alcohol smell, alarm 5 does not send warning, and the up-to-standard of this butt-weld then is described.Alcohol detector 4 is in moving process, in case alarm 5 sends warning, just makes mark in this butt-weld leakages, so that follow-uply carry out repair welding.After detection finishes, open air intake valve and vacuum pump 9 on the alcohol container 3, vacuum pump 9 is with in the alcohol gas suction alcohol container 3 in the detection case 1, so that this alcohol gas is able to recycling.
Explanation is at last; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the aim and the scope of technical scheme of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (3)
1. the quality detection device of ship plate butt-weld is characterized in that: comprise detection case (1), detection case hold-down mechanism (2), alcohol container (3), alcohol detector (4) and alarm (5);
The open top of said detection case (1); Be provided with packer ring (6) at the top of detection case (1); Said detection case (1) is provided with air intake opening (7) and gas outlet (8); Said air intake opening (7) is connected with alcohol container (3) through tracheae, and said gas outlet (8) are connected with alcohol container (3) through vacuum pump (9);
Said detection case hold-down mechanism (2) comprises the clamp (12) on the ship plate to be detected (13) that may be stuck in that the two ends of supporting baseplate (10), lifting jack (11) and supporting baseplate (10) are provided with respectively;
Said detection case (1) is arranged on the bottom of ship plate butt-weld; Supporting baseplate (10) is positioned at the below of detection case (1); The clamp (12) of supporting baseplate (10) both sides is stuck on the ship plate (13); Lifting jack (11) is positioned between supporting baseplate (10) and the detection case (1); The bottom of lifting jack (11) is pressed on the supporting baseplate (10), and the top of lifting jack (11) is pressed on the detection case (1), and the packer ring (6) at detection case (1) top is pressed on the bottom surface of ship plate (13) of butt-weld both sides;
Said alcohol detector (4) is over against the top of ship plate butt-weld, and connects alarm (5) through signal wire.
2. the quality detection device of ship plate butt-weld according to claim 1 is characterized in that: also comprise slide rail (15), said alcohol detector (4) is installed in slide rail (15) and upward and with slide rail (15) is slidingly matched.
3. the quality detection device of ship plate butt-weld according to claim 1 is characterized in that: the top of said clamp (12) bends inwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210003060.XA CN102564703B (en) | 2012-01-06 | 2012-01-06 | Quality detection device for shipbuilding steel plate butt-jointed seams |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210003060.XA CN102564703B (en) | 2012-01-06 | 2012-01-06 | Quality detection device for shipbuilding steel plate butt-jointed seams |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102564703A true CN102564703A (en) | 2012-07-11 |
| CN102564703B CN102564703B (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210003060.XA Expired - Fee Related CN102564703B (en) | 2012-01-06 | 2012-01-06 | Quality detection device for shipbuilding steel plate butt-jointed seams |
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| CN (1) | CN102564703B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104677566A (en) * | 2013-11-28 | 2015-06-03 | 天津华赛尔传热设备有限公司 | Fixed vacuuming platform for plate pair leakage detection for plate type heat exchanger |
| CN109238572A (en) * | 2018-11-12 | 2019-01-18 | 北京星航机电装备有限公司 | Coldplate weld joint air-tight detection device |
| CN109855803A (en) * | 2019-01-30 | 2019-06-07 | 广船国际有限公司 | A kind of ship tightness test device and method |
| CN111413035A (en) * | 2020-04-17 | 2020-07-14 | 中船黄埔文冲船舶有限公司 | Watertight test device for welding seam of cabin penetrating piece of outer bottom plate of ship body |
Citations (5)
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|---|---|---|---|---|
| US6073481A (en) * | 1999-01-19 | 2000-06-13 | Barefoot; Byron G. | Attachment for sampling purge gas pressure at weld site |
| CN2884173Y (en) * | 2006-02-14 | 2007-03-28 | 沪东中华造船(集团)有限公司 | Vacuum sealing means |
| CN102023073A (en) * | 2010-10-21 | 2011-04-20 | 徐州建筑职业技术学院 | Method for detecting wall leakage |
| CN201819779U (en) * | 2010-10-08 | 2011-05-04 | 天津市百顺丰金属制品厂 | Multifunctional steel pail checking machine capable of checking multipoint air tightness simultaneously |
| CN102109403A (en) * | 2009-12-28 | 2011-06-29 | 罗勇 | Leakage detector of welding seam of container |
-
2012
- 2012-01-06 CN CN201210003060.XA patent/CN102564703B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6073481A (en) * | 1999-01-19 | 2000-06-13 | Barefoot; Byron G. | Attachment for sampling purge gas pressure at weld site |
| CN2884173Y (en) * | 2006-02-14 | 2007-03-28 | 沪东中华造船(集团)有限公司 | Vacuum sealing means |
| CN102109403A (en) * | 2009-12-28 | 2011-06-29 | 罗勇 | Leakage detector of welding seam of container |
| CN201819779U (en) * | 2010-10-08 | 2011-05-04 | 天津市百顺丰金属制品厂 | Multifunctional steel pail checking machine capable of checking multipoint air tightness simultaneously |
| CN102023073A (en) * | 2010-10-21 | 2011-04-20 | 徐州建筑职业技术学院 | Method for detecting wall leakage |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104677566A (en) * | 2013-11-28 | 2015-06-03 | 天津华赛尔传热设备有限公司 | Fixed vacuuming platform for plate pair leakage detection for plate type heat exchanger |
| CN109238572A (en) * | 2018-11-12 | 2019-01-18 | 北京星航机电装备有限公司 | Coldplate weld joint air-tight detection device |
| CN109855803A (en) * | 2019-01-30 | 2019-06-07 | 广船国际有限公司 | A kind of ship tightness test device and method |
| CN109855803B (en) * | 2019-01-30 | 2021-07-06 | 广船国际有限公司 | Ship tightness test device and method |
| CN111413035A (en) * | 2020-04-17 | 2020-07-14 | 中船黄埔文冲船舶有限公司 | Watertight test device for welding seam of cabin penetrating piece of outer bottom plate of ship body |
| CN111413035B (en) * | 2020-04-17 | 2022-03-15 | 中船黄埔文冲船舶有限公司 | Watertight test device for welding seam of cabin penetrating piece of outer bottom plate of ship body |
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| Publication number | Publication date |
|---|---|
| CN102564703B (en) | 2014-06-11 |
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