CN102562873A - High-speed shaft brake of wind turbine generator set - Google Patents

High-speed shaft brake of wind turbine generator set Download PDF

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Publication number
CN102562873A
CN102562873A CN2012100394593A CN201210039459A CN102562873A CN 102562873 A CN102562873 A CN 102562873A CN 2012100394593 A CN2012100394593 A CN 2012100394593A CN 201210039459 A CN201210039459 A CN 201210039459A CN 102562873 A CN102562873 A CN 102562873A
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CN
China
Prior art keywords
caliper
active
brake block
moving
passive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012100394593A
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Chinese (zh)
Inventor
高海鹏
上官军
梁耀江
许江涛
王红星
杨志强
李晨旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanxi Jianghuai Heavy Industry Co Ltd
Original Assignee
Shanxi Jianghuai Heavy Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanxi Jianghuai Heavy Industry Co Ltd filed Critical Shanxi Jianghuai Heavy Industry Co Ltd
Priority to CN2012100394593A priority Critical patent/CN102562873A/en
Publication of CN102562873A publication Critical patent/CN102562873A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a high-speed shaft brake of wind turbine generator set, which solves the problems of the existing device, such as small braking moment, short service life and long braking reaction time. The high-speed shaft brake comprises a caliper chassis (1), a passive caliper (2) and an active caliper (3), wherein the caliper chassis (1) consists of a spectacle-shaped base and two parallel guide posts (4); a passive brake pad (6) is arranged on a chair of the passive caliper (2); guide pipes (5) are respectively fixed on the left and right ends on the back side of the chair of the passive caliper (2); an oil cylinder (20) is arranged in the head part of the T-shaped active caliper (3); a piston (21) in the oil cylinder (20) extends downwards and is connected with an active brake pad (8); and a brake disk (19) of the high-speed shaft of the wind turbine generator set is arranged between the active brake pad (8) of the active caliper and the passive brake pad (6) of the passive caliper (2). The high-speed shaft brake provided by the invention has the advantages of simple structure, high braking efficiency, rapid response, high temperature resistance, and high intelligence degree.

Description

Wind power generating set high speed shaft break
Technical field
The present invention relates to a kind of industrial hydraulic brake, be mainly used in the braking or the deceleration of the high speed shaft of industries such as wind power generating set, boats and ships, metallurgy, water conservancy, Hoisting Machinery, harbour.
Background technique
At present; Industrial hydraulic brake is used very extensive; China is mainly used in the braking of the high speed shaft of Large-scale Wind Turbines, boats and ships, metallurgy, water conservancy, harbour, Hoisting Machinery etc., normally adopts conventional bar formula pneumatic braking device, electromagnetic disc type brake, and main feature is that friction material adopts composite material; Braking ability is stable, economic and reliable.But also have many defectives, show that mainly wear rate is big, noise is big, non-refractory, and detent torque range is little, and product is short working life, and braking safety is low, and reaction time is slow.
Summary of the invention
The braking moment that a kind of wind power generating set high speed shaft break provided by the invention has solved the existing apparatus existence is little, and product is short working life, and braking safety is low, the technical problem that reaction time is slow.
The present invention solves above technical problem through following technological scheme:
A kind of wind power generating set high speed shaft break; Comprise the caliper pedestal, by moving caliper and caliper initiatively; Described caliper pedestal is made up of the directional post that spectacle base and two is parallel to each other, and is seat shape by moving caliper, is provided with passive brake block by the seat support of moving caliper; On the seat support of the left and right sides of passive brake block, be provided with passive brake block link stopper; Be provided with connection by the following bolt hole of moving caliper with the active caliper by the chair back of moving caliper, be set with guide pipe respectively by the right ends of the chair back of moving caliper back, initiatively caliper is the T font; Afterbody at T font active caliper is provided with the bolt hole; In the head of T font active caliper, be provided with oil cylinder, the piston in the oil cylinder stretches out downwards, and the pistons end that stretches out is fixedly connected with initiatively brake block; Be provided with the pouring orifice of oil cylinder in the side of T font active caliper; Connecting bolt will be fixed together by moving caliper and active caliper through last bolt hole and following bolt hole, and what link together is actively socketed on through guide pipe on two directional posts of caliper pedestal by moving caliper and active caliper, is provided with the brake disc of wind power generating set high speed shaft at the active brake block of active caliper and between by the passive brake block of moving caliper; Between the head of active brake block and T font active caliper, be provided with initiatively brake block Returnning spring; Be provided with the caliper attachment post that resets by the afterbody of moving caliper, the caliper pedestal is provided with the caliper base that resets by the spectacle base, resets and is provided with the caliper Returnning spring between the base at reset attachment post and caliper of caliper.
Top at the directional post of caliper pedestal is provided with the directional post gland, on the active caliper, is respectively arranged with the oil pressure monitoring sensor of brake block abrasion detection sensor and oil cylinder.
The present invention is simple in structure, and retardation efficiency is high, and reaction is quick, and is high temperature resistant, intellectuality.
Description of drawings
Fig. 1 is a general structure schematic representation of the present invention;
Fig. 2 is a structural representation of overlooking direction of the present invention;
Fig. 3 is an A-A direction sectional view among Fig. 2;
Fig. 4 is the structural representation of side-looking direction of the present invention;
Fig. 5 is the structural representation of caliper pedestal 1 of the present invention;
Fig. 6 is of the present invention by the structural representation of moving caliper 2;
Fig. 7 is the structural representation of active caliper 3 of the present invention.
Embodiment
A kind of wind power generating set high speed shaft break; Comprise caliper pedestal 1, by moving caliper 2 and caliper 3 initiatively; Described caliper pedestal 1 is made up of the directional post 4 that spectacle base and two is parallel to each other; By moving caliper 2 is seat shape; Be provided with passive brake block 6 by the seat support of moving caliper 2, on the seat support of the left and right sides of passive brake block 6, be provided with passive brake block link stopper 7, be provided with connection by the moving caliper 2 and the following bolt hole 14 of caliper 3 initiatively by the chair back of moving caliper 2; Be set with guide pipe 5 respectively by the right ends of the chair back of moving caliper 2 back; Initiatively caliper 3 be the T font, the T font initiatively the afterbody of caliper 3 be provided with bolt hole 22, in the head of T font active caliper 3, be provided with oil cylinder 20; Piston 21 in the oil cylinder 20 stretches out downwards; The pistons end that stretches out is fixedly connected with initiatively brake block 8, is provided with the pouring orifice 10 of oil cylinder 20 in the side of T font active caliper 3, and connecting bolt 9 will be fixed together by moving caliper 2 and active caliper 3 through last bolt hole 22 and following bolt hole 14; What link together is actively socketed on two directional posts 4 of caliper pedestal 1 by moving caliper 2 and active caliper 3 through guide pipe 5; Be provided with the brake disc 19 of wind power generating set high speed shaft at the active brake block 8 of active caliper 3 and between, initiatively be provided with initiatively brake block Returnning spring 11 between the head of caliper 3, be provided with the caliper attachment post 15 that resets by the afterbody of moving caliper 2 at active brake block 8 and T font by the passive brake block 6 of moving caliper 2; Caliper pedestal 1 is provided with the caliper base 16 that resets by the spectacle base, resets and is provided with caliper Returnning spring 17 between the base 16 at reset attachment post 15 and caliper of caliper.
Top at the directional post 4 of caliper pedestal 1 is provided with directional post gland 18, on active caliper 3, is respectively arranged with the oil pressure monitoring sensor 13 of brake block abrasion detection sensor 12 and oil cylinder 20.
Break of the present invention is in working procedure; At first the sealing plug in the pouring orifice 10 is taken out, connect break design oil pressure, after pressure oil gets into the oil pocket of oil cylinder 20; Promoting piston 21 outwards moves; Thereby the upper surface contact friction of promotion active brake block 8 and brake disc 19 contacts with brake disc 19 simultaneously at active brake block 8, and brake disc 19 is given reaction force of oil of oil cylinder 20 through active brake block 8 and piston 21; This reaction force is transmitted to oil cylinder 20 upper walls; Thereby what promote to be fixed together is moved upward along the directional post 4 that two on the caliper pedestal 1 is parallel to each other by moving caliper 2 and active caliper 3 integral body, finally drives the lower surface friction of passive brake block 6 and brake disc 19, produces braking action.When declutching, only need release the oil pressure in the oil cylinder 20, active brake block Returnning spring 11 will drive active brake block 8 and reset, and caliper Returnning spring 17 drives whole caliper and resets, and reaches and moves back the effect impartial apart from the gap.
This break project organization, major advantage is: the loading, unloading brake block is very convenient, only need lay down block fastening screw trip bolt, brake block resetting means and block, brake block is transferred to change to install get final product; Reaction time is short, generally is not more than 0.3 second, and declutching, it is quick to reset; Intelligent brake block wearing and tearing and the temperature of detecting; The braking moment adjustable extent is big, long service life, and easy maintenance has avoided changing repeatedly machine product, and maintenance cost is low.
The superiority and inferiority and the braking moment of high speed shaft break braking effect have direct relation, and braking moment is main relevant with Properties of Friction Materials, oil pressure size, therefore as long as assurance oil pressure, seal ring, Properties of Friction Materials are stablized and just can be guaranteed the superior of braking effect.Between the general 0-16Mpa of this break design work oil pressure; Organic composite friction material dynamic friction coefficient 0.4, static friction coefficient 0.35-0.45, maximum service pressure 4N/mm 2, operating temperature is not more than 250 ℃; Sintered friction material dynamic friction coefficient 0.35 ± 0.05, static friction coefficient 0.35-0.4, maximum service pressure 4N/mm 2, operating temperature is not more than 700 ℃, and linear velocity is not more than 75m/s.

Claims (2)

1. wind power generating set high speed shaft break; Comprise caliper pedestal (1), by moving caliper (2) and caliper (3) initiatively; It is characterized in that; The directional post (4) that described caliper pedestal (1) is parallel to each other by spectacle base and two is formed; By moving caliper (2) is seat shape; Be provided with passive brake block (6) by the seat support of moving caliper (2); On the seat support of the left and right sides of passive brake block (6), be provided with passive brake block link stopper (7); Be provided with connection by the following bolt hole (14) of moving caliper (2) with active caliper (3) by the chair back of moving caliper (2), be set with guide pipe (5) respectively by the right ends of the chair back of moving caliper (2) back, initiatively caliper (3) is the T font; Afterbody at T font active caliper (3) is provided with bolt hole (22); In the head of T font active caliper (3), be provided with oil cylinder (20), the piston (21) in the oil cylinder (20) stretches out downwards, and the pistons end that stretches out is fixedly connected with initiatively brake block (8); Be provided with the pouring orifice (10) of oil cylinder (20) in the side of T font active caliper (3); Connecting bolt (9) will be fixed together by moving caliper (2) and active caliper (3) through last bolt hole (22) and following bolt hole (14), and what link together is actively socketed on through guide pipe (5) on two directional posts (4) of caliper pedestal (1) by moving caliper (2) and active caliper (3), is provided with the brake disc (19) of wind power generating set high speed shaft at the active brake block (8) of active caliper (3) and between by the passive brake block (6) of moving caliper (2); Between the head of active brake block (8) and T font active caliper (3), be provided with initiatively brake block Returnning spring (11); Be provided with the caliper attachment post (15) that resets by the afterbody of moving caliper (2), caliper pedestal (1) is provided with the caliper base (16) that resets by the spectacle base, resets and is provided with caliper Returnning spring (17) between the base (16) at reset attachment post (15) and caliper of caliper.
2. a kind of wind power generating set high speed shaft break according to claim 1; It is characterized in that; Top at the directional post (4) of caliper pedestal (1) is provided with directional post gland (18), on active caliper (3), is respectively arranged with the oil pressure monitoring sensor (13) of brake block abrasion detection sensor (12) and oil cylinder (20).
CN2012100394593A 2012-02-21 2012-02-21 High-speed shaft brake of wind turbine generator set Pending CN102562873A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100394593A CN102562873A (en) 2012-02-21 2012-02-21 High-speed shaft brake of wind turbine generator set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100394593A CN102562873A (en) 2012-02-21 2012-02-21 High-speed shaft brake of wind turbine generator set

Publications (1)

Publication Number Publication Date
CN102562873A true CN102562873A (en) 2012-07-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012100394593A Pending CN102562873A (en) 2012-02-21 2012-02-21 High-speed shaft brake of wind turbine generator set

Country Status (1)

Country Link
CN (1) CN102562873A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102853008A (en) * 2012-09-25 2013-01-02 四川制动科技股份有限公司 Yaw brake for wind generating set
CN104500618A (en) * 2014-12-16 2015-04-08 湖南科技大学 Normally-closed hydraulic brake
CN112628312A (en) * 2020-12-17 2021-04-09 山西江淮重工有限责任公司 Floating type yaw brake

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201034128Y (en) * 2007-06-08 2008-03-12 乔永辉 Split hydraulic braking clamp disk brake with automatic backspace device
CN201037518Y (en) * 2007-04-28 2008-03-19 中国矿业大学 Disc type brake with capability detection sensor
KR20090043139A (en) * 2007-10-29 2009-05-06 주식회사 만도 Disk brake
CN101660505A (en) * 2009-09-23 2010-03-03 南方天合底盘***有限公司 Brake caliper assembly of normally open type wind driven generator main shaft system
CN201517575U (en) * 2009-10-15 2010-06-30 焦作市制动器开发有限公司 Floating normally open type brake
CN201943891U (en) * 2011-04-12 2011-08-24 张维玉 Power-driven brake of wind power generator set
KR101102956B1 (en) * 2010-02-11 2012-01-10 에이펙스 주식회사 Rorter brake for spring power braking of wind generator
CN202468780U (en) * 2012-02-21 2012-10-03 山西江淮重工有限责任公司 High-speed shaft brake of wind power generating set

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201037518Y (en) * 2007-04-28 2008-03-19 中国矿业大学 Disc type brake with capability detection sensor
CN201034128Y (en) * 2007-06-08 2008-03-12 乔永辉 Split hydraulic braking clamp disk brake with automatic backspace device
KR20090043139A (en) * 2007-10-29 2009-05-06 주식회사 만도 Disk brake
CN101660505A (en) * 2009-09-23 2010-03-03 南方天合底盘***有限公司 Brake caliper assembly of normally open type wind driven generator main shaft system
CN201517575U (en) * 2009-10-15 2010-06-30 焦作市制动器开发有限公司 Floating normally open type brake
KR101102956B1 (en) * 2010-02-11 2012-01-10 에이펙스 주식회사 Rorter brake for spring power braking of wind generator
CN201943891U (en) * 2011-04-12 2011-08-24 张维玉 Power-driven brake of wind power generator set
CN202468780U (en) * 2012-02-21 2012-10-03 山西江淮重工有限责任公司 High-speed shaft brake of wind power generating set

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102853008A (en) * 2012-09-25 2013-01-02 四川制动科技股份有限公司 Yaw brake for wind generating set
CN104500618A (en) * 2014-12-16 2015-04-08 湖南科技大学 Normally-closed hydraulic brake
CN104500618B (en) * 2014-12-16 2017-02-22 湖南科技大学 Normally-closed hydraulic brake
CN112628312A (en) * 2020-12-17 2021-04-09 山西江淮重工有限责任公司 Floating type yaw brake
CN112628312B (en) * 2020-12-17 2023-04-07 山西江淮重工有限责任公司 Floating type yaw brake

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Application publication date: 20120711