CN102559348B - Lubricating oil for rotary kiln wheel belts and method for preparing same - Google Patents
Lubricating oil for rotary kiln wheel belts and method for preparing same Download PDFInfo
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Abstract
The invention discloses lubricating oil for rotary kiln wheel belts and a method for preparing the same. The lubricating oil can be used to solve the problem that the lubricating performance of the rotary kiln wheel belts is undesirable in severe environments, has high wear resistance and high temperature resistance. The maximum use temperature of the lubricating oil can reach 600 DEG C, and therefore the lubricating oil can form a high-strength high-temperature protective lubricating firm to prevent vibration, distortion and deformation of rotary kilns and falling of flame-retarding bricks and to prolong the service life of the rotary kilns. The easy method for preparing the lubricating oil can improve working efficiency and product quality obviously and save lots of energy, and is convenient to promote. The lubricating oil for rotary kiln wheel belts comprises the following components in percentage by mass: 49 to 69 percent of poly-alpha-olefin, 10 to 30 percent of composite calcium-base grease, 10 to 40 percent of composite metal soap, 2 to 5 percent of nano colloidal molybdenum disulfide powder, 2 to 4 percent of colloidal graphite powder, 1.5 to 3 percent nano soft metal powder and 5 to 6 percent of flame retarder, wherein the total percentage of the components is 100 percent. The kinematic viscosity of poly-alpha-olefin synthetic oil at 100 DEG C is 40 to 80 centistokes, and the open flash point of the poly-alpha-olefin synthetic oil is not less than 320 DEG C.
Description
Technical field
The present invention relates to lubricating oil, especially a kind of rotary kiln tyre lubricating oil and manufacture method thereof.
Background technology
At present, China's cement industry development rapidly, is maked rapid progress, and especially 5000t/d and above dry method production line are built, and project in construction has reached more than 100.5000t/d and above production line load are heavy, operational conditions harshness, and the pressure that wheel band and associated components (backing plate, support roller, ring washer, shelves wheel etc.) bear is large, and general lubricating grease can not make it reach best lubricating status.The existing lubricant agent special for rotary kiln tyre and associated components is also little, main dependence on import, and imported product is expensive, and major cause is that this kind consumption is little and do not cause the attention of producing oil product producer.In order to comply with the needs of cement industry development, in line with economical and practical respond well principle, positive our company with cooperatively interact with power Cement Group relevant works technician, the wheel band oil that aligns our company's original production is improved, try to achieve and meet to greatest extent 5000t/d and above dry method production line rotary kiln tyre, and the lubricated needs of associated components.
Rotary kiln is the core key equipment of cement production enterprise, and wheel band is the most important support unit of rotary kiln, its load weight, and moment of torsion is large, branched point, operational system complexity.Wheel band belongs to steel casting, thick heaviness, and requirement is not tight relatively, and therefore some cement production enterprises are often ignored the lubricated of wheel band and associated components.According to investigations, there is map cracking, peel off in a part of enterprise wheel band, even fracture, although be because of numerous factors impacts such as the inequality of being heated, surging force are large, steel material, casting techniques, also has wheel to be with the reason that can not get for a long time good lubrication.Wheel band insufficient lubrication, the huge load that kiln body brings can not obtain " soft transmission " or " soft release ", and reactive force also can cause the phenomenons such as the shake of kiln body, distortion, distortion.Hard contact, metal to-metal contact, high temperature, impacting with high pressure load, the time has been grown the surface abrasion that not only can cause wheel band and associated components, and can cause the damage of wheel band and each components interior.Be with if add wheel the reasons such as inequality, steel material, casting technique of being heated, strengthened wheel band and map cracking has occurred, peel off, the even probability of fracture.If contrary wheel band and each parts have obtained good lubricating, at least can extend to a certain extent the work-ing life of wheel band and associated components.Wheel band goes wrong, and has a strong impact on rotary kiln stability and safety and produces, and it is repaired, replacement cost is large; Therefore, no matter cement production enterprise itself or Oil Production enterprise, all should focus on the lubricated of wheel band and associated components.
In view of above-mentioned reason, the lubricated needs of existing rotary kiln tyre improves.
Summary of the invention
The present invention is in order to overcome deficiency of the prior art; a kind of rotary kiln tyre lubricating oil and manufacture method thereof are provided; solve the problem of rotary kiln tyre insufficient lubrication under severe environment; there is good wear-resistant, resistance to elevated temperatures; maximum operation (service) temperature can reach more than 600 degrees Celsius; can form high-intensity high temperature protection lubricant film, effectively prevent that rotary kiln shake, distortion, distortion and refractory brick from coming off, extend rotary kiln work-ing life.And it is manufactured easily, and obviously to increase work efficiency and quality product, save energy greatly, is convenient to promote.
The present invention, in order to realize above-mentioned goal of the invention, adopts following technical scheme:
A kind of rotary kiln tyre lubricating oil, to be formed by following component by mass percentage: poly alpha olefine synthetic oil 49%-69%, calcium sulfonate complex grease 10%-30%, composition metal soap 10%-40%, nanometer colloid molybdenum disulphide powder 2%-5%, oildag powder 2%-4%, nanometer soft metal powder 1.5%-3%, anti-flame agent 5%-6%, the summation of component is absolutely.
Kinematic viscosity when 100 ℃ of poly alpha olefine synthetic oils is 40-80 centistoke, and open flash point is not less than 320 ℃, and the mass percent of the evaporation loss NOACK% 250 ℃ time is not more than 1.5%.
Calcium sulfonate complex grease dropping point is greater than 300 ℃, and evaporation loss hourly is less than at 1%, 38 ℃ each hour water and drenches number of dropouts and be less than 3% at 180 ℃, and extreme pressure load value is greater than 1568 newton.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured into by mass percentage in the closed reactor with agitator and be heated to 70 ℃-90 ℃, keep this temperature, add airtight stirring 2-3 hour in reactor by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 50 ℃-60 ℃; Add again composition metal soap, stir the molten 1.5-2 hour that disappears, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 1.5-2 hour, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 1-2 hour; Then add nanometer colloid molybdenum disulphide powder, keep 1-2 hour, treat molten being uniformly dispersed that disappear completely, be finally cooled to 30 ℃-40 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1-2 hour, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 50%, calcium sulfonate complex grease 15%, composition metal soap 20%, nanometer colloid molybdenum disulphide powder 4%, oildag powder 3.5%, nanometer soft metal powder 2%, anti-flame agent 5.5%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 80 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 2.5 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 55 ℃; Add again composition metal soap, stir and disappear molten 1.8 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 1.8 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 1.5 hours; Then add nanometer colloid molybdenum disulphide powder, keep 1.5 hours, treat molten being uniformly dispersed that disappear completely, be finally cooled to 35 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1.5 hours, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 50%, calcium sulfonate complex grease 12%, composition metal soap 15%, nanometer colloid molybdenum disulphide powder 3%, oildag powder 2.5%, nanometer soft metal powder 2%, anti-flame agent 5%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 70 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 2 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 50 ℃; Add again composition metal soap, stir and disappear molten 1.5 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 1.5 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 1 hour; Then add nanometer colloid molybdenum disulphide powder, keep 1 hour, treat molten being uniformly dispersed that disappear completely, be finally cooled to 30 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1 hour, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 65%, calcium sulfonate complex grease 10%, composition metal soap 13%, nanometer colloid molybdenum disulphide powder 3%, oildag powder 2%, nanometer soft metal powder 2%, anti-flame agent 6%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 90 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 3 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 60 ℃; Add again composition metal soap, stir and disappear molten 2 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 2 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 2 hours; Then add nanometer colloid molybdenum disulphide powder, keep 2 hours, treat molten being uniformly dispersed that disappear completely, be finally cooled to 40 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 2 hours, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
The invention has the beneficial effects as follows: the problem that the invention solves existing rotary kiln high temperature wheel band insufficient lubrication under severe environment, it is using high-quality composite synthesis oil as base oil, and add that the ultra-fine high temperature material of multiple nanometer and nonflammable additive are refining to be formed, have good wear-resistant, resistance to elevated temperatures, maximum operation (service) temperature can reach more than 600 degrees Celsius, can form high-intensity high temperature protection lubricant film, effectively prevent rotary kiln shake, distortion, distortion and refractory brick come off, avoid wheel band that map cracking occurs, peel off, even fracture, extend rotary kiln work-ing life.
The present invention manufactures easily it, has obviously improved working efficiency and quality product, greatly save energy.Reduce maintenance and maintenance cost, save production cost; Guarantee to produce normal operation.Invest low, be convenient to promote.Concrete manifestation is as follows:
One. the selection of lubricating oil of the present invention
Because the stressed large temperature of rotary kiln tyre is high, therefore tight to oily requirement.What we selected now is at 100 ℃, and more than viscosity reaches 100 centistokes, flash-point is taken turns the carrier with lubricating grease higher than the ucon oil of 320 ℃ as high temperature; Meanwhile, the combined high temperature lubricating grease of having selected the dropping point of petrochemical iy produced to be greater than 300 ℃, is controlling temperature, pressure, in strict technology situation, makes grease mutually fused, and one each other, is modulated into thickness paste or semi-fluid as required.As the such grease of carrier, can meet wheel band and the lubrication needs of associated components under 250 ℃ of left and right temperature conditionss.
Two. the selection of extreme-pressure additive of the present invention
For wheel band, due to its special harsh process condition, merely can not fundamentally solve its " hard friction ", " metal to-metal contact " situation by grease lubrication.Grease its vaporization losses in the time that temperature exceedes 200 ℃ as carrier is quite serious, can only play limited lubrication in the short period of time.Therefore, select the solid lubricant of high temperature resistant, anti-extreme pressure, timeliness length very necessary.
Solid lubricant adheres to the friction surface of mutual motion, makes friction occur in solid lubricant inside, greatly reduces thereby make it frictional coefficient, is issued to good lubricant effect in bad working environments.Being only limited on the laminate structure such as sulfide, inorganics material of the former employing of solid lubricant, in fact increases and selects to have the ultra-fine soft metal powder of nanometer and high molecular polymer powder, and they are combined with each other, and collaborative meeting produces better lubricant effect mutually.
There is the soft metal powder of nanometer as lubricant; it can be deposited on the rough tiny flaw of wear surface district at friction surface under high loading; reach filling repair; and molten spread becomes low shearing resistance, firmly adsorbs protective membrane under contact surface high temperature, high pressure; the wearing and tearing of critical surface reduce to rub; there is good anti-wear and wear-resistant performance, therefore select to have added the softer metals quantitatively with nano particle.The various solid lubricants that we select simultaneously have good heat conductance, are conducive to wheel distributing with heat.
Three. the selection of binding agent of the present invention
To, organically indissoluble several solid lubricants that we select, also need one not only to have at normal temperatures and pressures certain cohesive force, and under high temperature, high pressure, also there is the binding agent (the former band oil of taking turns does not have adding additives) of quite strong cohesive force.This binding agent will evaporate when most at lubricating oil, with utmost dispatch generation physics or chemical transformation, solid lubricant is bonded in to wheel band and associated components surface, forms a kind of firm lubricant film.We mainly select high molecular polymer to mix as binding agent, like this under high-temperature and high-pressure conditions, it can make the solid lubricants such as sulfide that we select, inorganics, soft metal, compacting sintering is on the surface of friction of equipment, form the compound self-lubricating fricting polymerization film of diversification, as being embedded in equipment surface, what this film had physics also has a chemical effect; Strong, durable, difficult drop-off makes lubrication failure.
Four, because high temperature wheel band often changes under environment greatly and works in relative temperature, and often have containing the dust of number of chemical element and enter lubricating oil, therefore the present invention selects multiple heatproof oxidation inhibitor, adopts composite form to intercept and reduces to enter because of temperature variation, dust the detrimentally affect that lubricating oil brings; Due to the mechanism of action difference of different oxidation inhibitor, compound use has synergy synergy, so just makes lubricating oil have the antioxygen property of a wide region temperature, has extended the work-ing life of lubricating oil.
A kind of rotary kiln tyre lubricating oil of the present invention, referred to as HF-high temperature wheel band lubricant, proves through repetition test for many years, can be widely used in the lubricated of wheel band on aluminum oxide, cement, mine, chemical industry and metallurgy industry large-sized rotary kiln, the improved band lubricating grease of taking turns, not only select sulfide, the laminate structure materials such as inorganics are as solid lubricant, also soft metal powder and the high molecular polymer powder with nano particle have been selected, pass through high temperature, high-pressure sinter is organically combined with each other them, form firmly fricting polymerization film, it is wear-resistant, anti-extreme pressure, high temperature resistance, anti scuffing power can fully meet the lubricated of rotary kiln tyre and associated components, reduce wearing and tearing, scratch, effectively reduce rotary kiln shake, distortion, distortion, can play the effect in extension device life-span, assurance manufacture of cement long-term stability, safety, for enterprise creates good economic benefit.
A kind of rotary kiln tyre lubricating oil of the present invention, its quality index is as shown in the table:
| Project | Quality index |
| Penetration degree (25 ℃ of 1/10mm) | 355-575 |
| Flash-point (opening) ℃ is not less than | 300 |
| Moisture content % is not more than | Vestige |
| Mechanical impurity (before doping) is not more than | 0.1 |
| Water-soluble soda acid | Nothing |
| Four-ball test PB value (Kg) is not less than | 90 |
A kind of rotary kiln tyre lubricating oil of the present invention, its effect is that example is carried out brief description by the experiment of carrying out below:
The wheel band oil of originally producing is mainly used on 2500t/d, 3000t/d rotary kiln, at that time China 5000t/d production line few.High temperature is taken turns the improvement with lubricating grease, is mainly for the 5000t/d of China's cement industry sudden emergence and lubricating of above new type nonaqueous cement rotary kiln tyre and associated components.200 yuan of external products, one kilogram, hundreds of unit even above, expensive, be that we take turns the several times with lubricating grease price.Yanshi petrochemical industry and with power cement jointly cooperate improve after, the present invention carries out application test on the 5000t/d production line of Hebi.5.8 meters of left and right of its tyre diameter, the about 50t of weight, with power group due to the lubricated shortage understanding to wheel band and associated components, field observation wheel band and each associated components are substantially in the unlubricated state of metal to-metal contact, obviously find out that wheel band and associated components have heavy wear, scuff mark, there is interlock impaired loci, ring washer greatest wear 6mm, there is high temperature oxidation peeling phenomenon on wheel band, support roller surface, and be mixed with kiln body slight jitter, so that rotary kiln can not be realized maximum speed running, maximum feeds intake, can not complete design productive target.With power cement selection be electric oil-filling pump, overhaul just at that time, first we carried out abundant filling between wheel band and backing plate.Because the maximum clearance between wheel band and backing plate is at highest point, that is to say the gap maximum of only having between rotary kiln highest point wheel band and backing plate, so we adopt 90 ° of the every runnings of rotary kiln, to abundant spray between wheel band and backing plate, once (instrument can be with adding the manual oil atomizer gun of proboscis,), annotate altogether four times, like this by running, between wheel band and backing plate, all have lubricant and exist.Then, according to rotary kiln running lubrication circumstances timing not timing spray, generally on every Tuesdays to three times, a wheel is with 2Kg left and right one time, between wheel band and support roller, between wheel band and ring washer, shelves wheel etc., at ordinary times can be as the case may be several days or longer time spray.It is strong that wheel band lubricating grease soaks into ability, if lubricated maintenance is smeared in side timing to wheel band, this lubricating grease also can partly be immersed between wheel band and backing plate, runs into and stops kiln maintenance fully filling again.By the continuous operation of a wheat harvesting period, wheel band and lubricated dose of uniform fold of associated components contact surface, no longer include scratch, interlock impaired loci under wear print that obvious metal to-metal contact stays and high temperature, High Pressure, and the running of kiln body is more steady.Provable this lubricant has formed fricting polymerization film at each surface of friction thus, and this film has played wear-resistant, anti-extreme pressure, anti scuffing, self-repair function.
The present invention has also carried out application test at same power Xinxiang 5000t/d production line.Its former use be imported product, nearly 200 yuan of per kilogram, the abrasive conditions of wheel band and associated components, with slightly good compared with the production line of Hebi, has been used after high temperature wheel band lubricating grease, through running after a while, has reached equally the good result of expection.This product is used on many 5000t/d production lines at present, and is promoted.
Embodiment
Below in conjunction with embodiment and embodiment, the present invention is described in further detail; But the present invention is not limited to these embodiment:
Embodiment 1:
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 50%, calcium sulfonate complex grease 15%, composition metal soap 20%, nanometer colloid molybdenum disulphide powder 4%, oildag powder 3.5%, nanometer soft metal powder 2%, anti-flame agent 5.5%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 80 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 2.5 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 55 ℃; Add again composition metal soap, stir and disappear molten 1.8 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 1.8 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 1.5 hours; Then add nanometer colloid molybdenum disulphide powder, keep 1.5 hours, treat molten being uniformly dispersed that disappear completely, be finally cooled to 35 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1.5 hours, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
Embodiment 2:
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 50%, calcium sulfonate complex grease 12%, composition metal soap 15%, nanometer colloid molybdenum disulphide powder 3%, oildag powder 2.5%, nanometer soft metal powder 2%, anti-flame agent 5%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 70 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 2 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 50 ℃; Add again composition metal soap, stir and disappear molten 1.5 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 1.5 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 1 hour; Then add nanometer colloid molybdenum disulphide powder, keep 1 hour, treat molten being uniformly dispersed that disappear completely, be finally cooled to 30 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1 hour, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
Embodiment 3:
A kind of rotary kiln tyre lubricating oil, it is to be formed by following component by mass percentage: poly alpha olefine synthetic oil 65%, calcium sulfonate complex grease 10%, composition metal soap 13%, nanometer colloid molybdenum disulphide powder 3%, oildag powder 2%, nanometer soft metal powder 2%, anti-flame agent 6%, the summation of component is absolutely.
A kind of manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is poured in the closed reactor with agitator and be heated to 90 ℃ by mass percentage, keep this temperature, add in reactor airtight stirring 3 hours by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 60 ℃; Add again composition metal soap, stir and disappear molten 2 hours, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass per-cent, stir and melt 2 hours, be cooled to 40 ℃; Add again oildag powder, nanometer soft metal powder, stir 2 hours; Then add nanometer colloid molybdenum disulphide powder, keep 2 hours, treat molten being uniformly dispersed that disappear completely, be finally cooled to 40 ℃ and add anti-flame agent to stir;
After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 2 hours, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
Claims (1)
1. a rotary kiln tyre lubricating oil, it is characterized in that: be to be formed by following component by mass percentage: poly alpha olefine synthetic oil 49%-69%, calcium sulfonate complex grease 10%-30%, composition metal soap 10%-40%, nanometer colloid molybdenum disulphide powder 2%-5%, oildag powder 2%-4%, nanometer soft metal powder 1.5%-3%, anti-flame agent 5%-6%, the summation of component is absolutely; Kinematic viscosity when 100 ℃ of poly alpha olefine synthetic oils is 40-80 centistoke, and open flash point is not less than 320 ℃, and the mass percent of the evaporation loss NOACK% 250 ℃ time is not more than 1.5%; Calcium sulfonate complex grease dropping point is greater than 300 ℃, and evaporation loss hourly is less than at 1%, 38 ℃ each hour water and drenches number of dropouts and be less than 3% at 180 ℃, and extreme pressure load value is greater than 1568 newton; The manufacture method of rotary kiln tyre lubricating oil, concrete processing step is: first poly alpha olefine synthetic oil is heated to 70 ℃-90 ℃ in 100% closed reactor of pouring into agitator by mass percentage, keep this temperature, add airtight stirring 2-3 hour in reactor by 10% of calcium sulfonate complex grease total mass, it is mixed completely, be cooled to 50 ℃-60 ℃; Add again the composition metal soap of mass percent 100%, stir the molten 1.5-2 hour that disappears, to the molten dispersion that fully disappears; Then add the calcium sulfonate complex grease of residual mass percentage 90%, stir and melt 1.5-2 hour, be cooled to 40 ℃; Add again the oildag powder of mass percent 100%, the nanometer soft metal powder of mass percent 100%, stir 1-2 hour; Then add mass percent 100% nanometer colloid molybdenum disulphide powder, keep 1-2 hour, treat molten being uniformly dispersed that disappear completely, be finally cooled to 30 ℃-40 ℃ and add anti-flame agent to stir; After the material stirring mediation step of above-mentioned interpolation completes, in stirring, start circulation shear pump the material in reactor is carried out to omnibearing strong cyclic shearing 1-2 hour, various materials are fully acted on after coupling completely, start cooling system and be cooled to 30 ℃, stirring, circulation shear pump all shut down; Then start the gas in material in vacuum pump extraction still, the gas to material exhausts rear sample examination, starts metering packing system after qualified to pack, and makes finished product.
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| CN110408455A (en) * | 2019-07-24 | 2019-11-05 | 郑州市欧普士科技有限公司 | A kind of Nano diamond bearing bush of supporting roller oil and preparation method thereof |
| CN114350426A (en) * | 2021-12-16 | 2022-04-15 | 西部新锆核材料科技有限公司 | Lubricant for metal cold machining and preparation method thereof |
| CN114591781A (en) * | 2022-03-18 | 2022-06-07 | 中国科学院兰州化学物理研究所 | Wheel belt lubricant, and preparation method and application thereof |
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| JP5531392B2 (en) * | 2008-09-26 | 2014-06-25 | 協同油脂株式会社 | Grease composition and bearing |
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| CN101104830A (en) * | 2007-08-08 | 2008-01-16 | 鞍山海华油脂化学有限公司 | Special-purpose lubricating agent |
| CN101787324A (en) * | 2010-02-03 | 2010-07-28 | 上海禾泰特种润滑技术有限公司 | Heavy duty gear lubricant and preparation method thereof |
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