CN102555652B - In-mold injection molding decoration film with surface texture touch - Google Patents

In-mold injection molding decoration film with surface texture touch Download PDF

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Publication number
CN102555652B
CN102555652B CN201210016099.5A CN201210016099A CN102555652B CN 102555652 B CN102555652 B CN 102555652B CN 201210016099 A CN201210016099 A CN 201210016099A CN 102555652 B CN102555652 B CN 102555652B
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China
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layer
film
texture
surface texture
injection
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Expired - Fee Related
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CN201210016099.5A
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CN102555652A (en
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林云
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Fuzhou Teliou Material Technology Co ltd
Lin Yun
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FUZHOU TELIOU MATERIAL TECHNOLOGY Co Ltd
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Abstract

The invention discloses an in-mold injection molding decoration film with surface texture touch, which comprises a base film, wherein one side surface of the base film is provided with a texture layer; and the other side surface of the base film or the outer side surface of the texture layer is successively provided a release layer, a hardening layer, a bonding layer, a decoration combination layer and a binding agent layer. The film has transferable decoration patterns, surface texture and concave-convex touch design. According to the in-mold injection molding technology, the texture and the touch layer of the film are transferred to the surface of an injection molding construction member, so that the surface of the injection molding construction member has the texture and the concave-convex touch while obtaining the decoration patterns. According to different design and manufacture technologies, various fine surface textures and concave-convex touches can be realized, and the additional value of the injection molding construction member is greatly improved.

Description

A kind of in-mould injection decorating film with surface texture touch
Technical field
The present invention relates to a kind of novel in-mould injection decorating film, especially a kind of in-mould injection decorating film with surface texture touch, this film can be widely used in all kinds of in-mould injection technique, produce all kinds of high-grade injection surface decoration, as notebook computer casing, the phone housing of consumer electronics field, the senior internal and external ornament part of automobile etc.
Background technology
In-mould injection decoration technique film mainly contains two large classes, i.e. overlay film decorating film and in-mold transfer printing decorating film in mould.Decorative coveringn and carrying basement membrane thereof all shift on the surface of injection moulded component by the former in injection moulding process, relational pattern decorative layer and hardened layer are only transferred to plastic member surface by the latter in injection moulding process, the basement membrane (a kind of polyester film) carrying these decorative layers is then separated with it, and in-mold transfer printing injection molding technology becomes the incrustation prevailing technology of current high quality plastic structural member with its automation film feeding and injection moulding perfect adaptation.
Current in-mold transfer printing film can complete decoration layer and the transfer printing of hardened layer in injection moulding process, thus make the decoration required for component acquisition and certain case hardness, but texture can not be produced in component surface, the such as all kinds of wire drawing of these textures, carbon fibre web line etc. simultaneously.If need to form tactile textures on this plastic surface, so only have and carry out the process of erosion line to the mold cavity surface of mould, such texture generation technique has following shortcoming:
1 texture is through basement membrane and is being stamped in plastic surface, and therefore texture is not meticulous;
2 die cavities are made into fixing erosion line, can only generate a kind of grain surface, then need the die cavity with another erosion line, therefore very flexible to conversion;
3 processing erosion line die cavity costs are high, and simultaneously because lateral erosion problem causes etching texture precision not high, the etching waste liquor adopting chemical method for etching to produce is bad to environment.
The improving constantly appearance requirement along with product designer and user, only has the light face of pattern decorative or mat surface to seem dull, and the advantage increasing added value just can not be brought for product in the market of keen competition.
Summary of the invention
The invention provides a kind of in-mould injection decorating film with surface texture touch, this film has the design of transferable decorative pattern, superficial makings and concavo-convex sense of touch, by in-mould injection technique, by film with texture and sense of touch layer be transferred to the surface of the component of injection moulding, thus make the surface of injection moulded component have texture and concavo-convex sense of touch, by different Design and manufacture technique, all kinds of fine surface texture and concavo-convex sense of touch can be realized, greatly promote the surcharge of injection moulded component.
Technical program of the present invention lies in: a kind of in-mould injection decorating film with surface texture touch, comprise basement membrane, one side of described basement membrane is provided with texture layer, the another side of described basement membrane or the lateral surface of texture layer are disposed with release layer, hardened layer, following layer, combination of decorations layer and adhesive layer.
As a kind of preferred version, described basement membrane is PET or APET film, and its thickness is 25 μm ~ 125 μm.
As a kind of preferred version, described texture layer is generated by specialty printing technique or transfer printing process, and its thickness range is 5 μm ~ 35 μm μm.
As a kind of preferred version, described release layer is the silicate-containing oil coating generated by roller coating technology, and its thickness is 5 μm ~ 10 μm.
As a kind of preferred version, described hardened layer is thermohardening type hardened layer or UV semi-solid preparation type hardened layer, and described hardened layer is generated by roller coating technology, its thickness 5 μm ~ 15 μm.
As a kind of preferred version, described following layer is generated by roller coating technology, and its thickness is 5 μm ~ 25 μm.
As a kind of preferred version, described decorative pattern combination layer comprises one or more in color lump, net-point printing layer or film plating layer, and described decorative pattern combination layer adopts one or more generations in silk-screen, gravure, flexo or technique for vacuum coating.
As a kind of preferred version, described adhesive layer adopts silk-screen, gravure and flexo or roll coating process to generate.
By film feeder in mould during injection moulding, in-mould injection decorating film of the present invention is sent into and is positioned at in-mold transfer printing particular manufacturing craft die cavity assigned address, opening vacuum suction makes it attach and mold cavity surface, matched moulds completes die sinking after injection moulding process, this film accurately will be separated at release layer place with moulding, like this by under the heat of injection moulding and pressure acting in conjunction, the surface texture of this film texture layer by complete transfer printing or copy to moulding final surface on and produce the mirror image Z-Correct bump mapping Z-correct the same with the texture layer of film.
The present invention has the following advantages:
1 texture and sense of touch are generated by this film system, instead of are generated by the mechanical texture of die cavity, therefore design and produce flexibly;
2 through accurate transfer technique, can generate all kinds of fine textures and corresponding sense of touch, the texture image of as fine in carbon, wire drawing and 3-D effect;
3 need are with changing film system, and same mould can generate multiple texture, realize the flexibility of Design and machining of products and variation with minimum cost.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of embodiment 1.
Fig. 2 is the cross-sectional view of embodiment 2.
In figure: 1-basement membrane, 2-texture layer, 3-release layer, 4-hardened layer, 5-following layer, 6-combination of decorations layer, 7-adhesive layer.
Detailed description of the invention
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, be described in detail below.
Embodiment 1
The in-mould injection decorating film with surface texture touch of the present invention, comprise basement membrane 1, one side of described basement membrane 1 is provided with texture layer 2, the lateral surface of described texture layer 2 is disposed with release layer 3, hardened layer 4, following layer 5, combination of decorations layer 6 and adhesive layer 7.
Basement membrane 1 is PET or APET film, and thickness mainly contains 38um, 50um two kinds, and particular/special requirement can customize;
Texture on a surface of basement membrane 1 and sense of touch layer are generated by special printing or transfer printing process, texture and height of concave convex (sense of touch) thereof are by print accordingly or the ink of transfer printing board and use determines, according to different textures and sense of touch requirement, this layer thickness scope is 5 μm ~ 35 μm;
Is release layer 3 on texture layer 2, and thickness 5 μm ~ 10 μm, is the coating of silicate-containing oil, is generated by roller coating technology;
Is hardened layer 4 on release layer 3, thickness 5 μm ~ 15 μm, this layer is divided into thermohardening type and UV semi-solid preparation type, cementation zone or the protective layer of final in-mould injection part, adopt the film system of UV semi-solid preparation type, its final plastic also will carry out UV illumination and shoot away into final Surface hardened layer, and this layer is generated by roller coating technology;
Be printing following layer 5 on hardened layer 4, thickness is 5 μm ~ 25 μm, for follow-up printing and decoration technology provide well attached priming coat, is completed by roller coating technology;
It is decorative pattern combination layer 6 on following layer 5, this decorative layer meets color, the requirement such as color and luster and pattern of outward appearance, this combination comprises all kinds of color lumps or net-point printing layer, also special-effect can be produced in conjunction with film plating layer, as metallic luster etc., these combination layers of different appearance requirement generate there being different process combination, mainly comprise silk-screen, gravure, flexo and technique for vacuum coating;
Is injection molding adhesion layer 7 on combination of decorations layer 6, and the plastics difference according to moulding adopts different binding agents to comprise silk-screen, gravure and the Process Production such as flexo or roller coating by printing.
Embodiment 2
The in-mould injection decorating film with surface texture touch of the present invention, comprise basement membrane 1, one side of described basement membrane 1 is provided with texture layer 2, the another side of described basement membrane 1 is disposed with release layer 3, hardened layer 4, following layer 5, combination of decorations layer 6 and adhesive layer 7.
Basement membrane 1 is PET or APET film, and thickness mainly contains 38um, 50um two kinds, and particular/special requirement can customize;
Texture on a surface of basement membrane 1 and sense of touch layer are generated by special printing or transfer printing process, texture and height of concave convex (sense of touch) thereof are by print accordingly or the ink of transfer printing board and use determines, according to different textures and sense of touch requirement, this layer thickness scope is 10 ~ 50um;
Is release layer 3 on texture layer 2, and thickness 5 μm ~ 10 μm, is the coating of silicate-containing oil, is generated by roller coating technology;
Is hardened layer 4 on release layer 3, thickness 5 μm ~ 15 μm, this layer is divided into thermohardening type and UV semi-solid preparation type, cementation zone or the protective layer of final in-mould injection part, adopt the film system of UV semi-solid preparation type, its final plastic also will carry out UV illumination and shoot away into final Surface hardened layer, and this layer is generated by roller coating technology;
Be printing following layer 5 on hardened layer 4, thickness is 5 μm ~ 25 μm, for follow-up printing and decoration technology provide well attached priming coat, is completed by roller coating technology;
It is decorative pattern combination layer 6 on following layer 5, this decorative layer meets color, the requirement such as color and luster and pattern of outward appearance, this combination comprises all kinds of color lumps or net-point printing layer, also special-effect can be produced in conjunction with film plating layer, as metallic luster etc., these combination layers of different appearance requirement generate there being different process combination, mainly comprise silk-screen, gravure, flexo and technique for vacuum coating;
Is injection molding adhesion layer 7 on combination of decorations layer 6, and the plastics difference according to moulding adopts different binding agents to comprise silk-screen, gravure and the Process Production such as flexo or roller coating by printing.
The present invention does not limit to above-mentioned preferred forms, and all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.

Claims (7)

1. one kind has the in-mould injection decorating film of surface texture touch, comprise basement membrane, it is characterized in that: a side of described basement membrane is provided with texture layer, the another side of described basement membrane or the lateral surface of texture layer are disposed with release layer, hardened layer, following layer, combination of decorations layer and adhesive layer, described texture layer is generated by specialty printing technique or transfer printing process, its thickness range is 5 μm-35 μm, described release layer is the silicate-containing oil coating generated by roller coating technology, described hardened layer is thermohardening type hardened layer or UV semi-solid preparation type hardened layer, described hardened layer is generated by roller coating technology, by film feeder in mould during injection moulding, in-mould injection decorating film is sent into and is positioned at in-mold transfer printing particular manufacturing craft die cavity assigned address, opening vacuum suction makes it attach and mold cavity surface, matched moulds completes die sinking after injection moulding process, this film accurately will be separated at release layer place with moulding, like this by under the heat of injection moulding and pressure acting in conjunction, the surface texture of this film texture layer by complete transfer printing or copy to moulding final surface on and produce the mirror image Z-Correct bump mapping Z-correct the same with the texture layer of film.
2. a kind of in-mould injection decorating film with surface texture touch according to claim 1, it is characterized in that: described basement membrane is PET or APET film, its thickness is 25 μm-125 μm.
3. a kind of in-mould injection decorating film with surface texture touch according to claim 1, is characterized in that: the thickness of described release layer is 5 μm-10 μm.
4. a kind of in-mould injection decorating film with surface texture touch according to claim 1, is characterized in that: the thickness of described hardened layer 5 μm-15 μm.
5. a kind of in-mould injection decorating film with surface texture touch according to claim 1, it is characterized in that: described following layer is generated by roller coating technology, its thickness is 5 μm-25 μm.
6. a kind of in-mould injection decorating film with surface texture touch according to claim 1, it is characterized in that: described decorative pattern combination layer comprises one or more in color lump, net-point printing layer or film plating layer, described decorative pattern combination layer adopts one or more generations in silk-screen, gravure, flexo or technique for vacuum coating.
7. a kind of in-mould injection decorating film with surface texture touch according to claim 1, is characterized in that: described adhesive layer adopts silk-screen, gravure and flexo or roll coating process to generate.
CN201210016099.5A 2012-01-19 2012-01-19 In-mold injection molding decoration film with surface texture touch Expired - Fee Related CN102555652B (en)

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US10020561B2 (en) 2013-09-19 2018-07-10 Pulse Finland Oy Deposited three-dimensional antenna apparatus and methods
TW201540506A (en) * 2014-04-29 2015-11-01 Fong Shin Technology Co Ltd Decoration film with texture and leather effect texture
US9764532B2 (en) 2014-07-01 2017-09-19 Isola Usa Corp. Prepregs including UV curable resins useful for manufacturing semi-flexible PCBs
FI3164265T3 (en) * 2014-07-01 2023-12-21 Isola Usa Corp A method for preparing a laminate sheet and its resulting products
CN104129186B (en) * 2014-07-09 2016-08-17 河南卓立膜材料股份有限公司 Concave-convex hand feeling technique transfer film and preparation method thereof
CN105449338A (en) * 2014-09-19 2016-03-30 芬兰脉冲公司 Antenna assembly used for mobile device, manufacturing method and wireless mobile device
CN104908380B (en) * 2015-06-30 2017-03-01 保定乐凯新材料股份有限公司 A kind of transfevent decorating film
CN106739607A (en) * 2017-01-11 2017-05-31 福建省锐驰电子科技有限公司 IMR films and its processing method for producing IMR products
CN107685520A (en) * 2017-08-14 2018-02-13 南京科晖印刷科技有限公司 The high abrasion method for manufacturing thin film of household electrical appliances moulding
CN109551957A (en) * 2017-09-27 2019-04-02 深圳正峰印刷有限公司 One kind can be posted rupture pressure disc and preparation method thereof
CN107487094A (en) * 2017-09-30 2017-12-19 福建省石狮市通达电器有限公司 A kind of IML textures face-piece and its manufacture craft with sense of touch and stereoeffect
CN111113859A (en) * 2019-12-30 2020-05-08 东莞广华汽车饰件科技有限公司 Manufacturing process of concave-convex automobile ornament
CN113263718B (en) * 2020-02-17 2022-12-13 华为技术有限公司 Protective film, preparation method thereof, laminating method and terminal
CN113547874A (en) * 2020-04-23 2021-10-26 Oppo广东移动通信有限公司 Decorative membrane, preparation method thereof, shell assembly and electronic equipment
CN113423213B (en) * 2021-06-08 2022-11-29 Oppo广东移动通信有限公司 Shell assembly, preparation method thereof and electronic equipment
CN114851737B (en) * 2022-04-25 2024-01-05 武汉华工图像技术开发有限公司 Touch-sense wire-drawing die inner transfer film and preparation method thereof

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Owner name: FUZHOU TELI'OU MATERIAL TECHNOLOGY CO., LTD.

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Address after: 350002, Fujian City, Fuzhou province Gulou District Industrial Road North 548 building, deputy building, 7 floor

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Applicant after: FUZHOU TELIOU MATERIAL TECHNOLOGY Co.,Ltd.

Address before: 350002, Fujian City, Fuzhou province Gulou District Industrial Road North 548 building, deputy building, 7 floor

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