CN102554485A - Novel welding method for piston rod of telescopic cylinder - Google Patents

Novel welding method for piston rod of telescopic cylinder Download PDF

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Publication number
CN102554485A
CN102554485A CN2012100285223A CN201210028522A CN102554485A CN 102554485 A CN102554485 A CN 102554485A CN 2012100285223 A CN2012100285223 A CN 2012100285223A CN 201210028522 A CN201210028522 A CN 201210028522A CN 102554485 A CN102554485 A CN 102554485A
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China
Prior art keywords
core pipe
rod
bar
welding
piston body
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CN2012100285223A
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Chinese (zh)
Inventor
毛杰
刘媛丽
郝婷婷
马超
陈俊良
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毛杰
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Priority to CN2012100285223A priority Critical patent/CN102554485A/en
Publication of CN102554485A publication Critical patent/CN102554485A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a novel welding method for a piston rod of a telescopic cylinder, which includes the steps: firstly, machining an ear loop and a rod plug; secondly, fixedly welding a support plate with a small core pipe and a large core pipe in a plugged manner, fixedly welding two ends of the small core pipe and two ends of the large core pipe with plug openings corresponding to the ear loop and the rod plug respectively in a plugged manner, and testing pressure after welding; thirdly, correspondingly and fixedly welding a piston rod body with the ear loop in a plugged manner, fixedly welding the piston rod body with the rod plug and a baffle ring, and testing the pressure after welding; and fourthly, uniformly performing finish turning, finish grinding and chromium plating procedures for external circles of the ear loop, the piston rod body and the rod plug. The pressure is tested after one-step welding, and grinding and chromium plating operations are performed in a next procedure, so that the method is simple, welding is easy, time-saving and labor-saving, operation cycle is shortened, and production efficiency is improved.

Description

A kind of welding method of novel telescopic oil cylinder piston bar
Technical field
the present invention relates to the manufacture craft of the oil cylinder piston bar in the engineering machinery manufacturing field, especially a kind of welding method of novel telescopic oil cylinder piston bar.
Background technology
need a large amount of engineering construction machinery along with the fast development of social base construction and the quickening of urbanization of villages pace of construction in foundation engineerings such as highway, railway, bridge are built, wherein often need use oil cylinder.But traditional oil cylinder piston bar welding method more complicated; Need car-mill-chromium plating operation after the stifled welding of the piston body of rod and bar; And then with gripper shoe welding, also need carry out the turner preface after the welding, and be difficult to guarantee that hydraulic fluid port aims at hydraulic fluid port corresponding on the body of rod during welding.Need repeatedly transport 8 meters long piston rods in the operating process, delay work and mistake, extend manufacture cycle, reduce operating efficiency.
Summary of the invention
The problem that existing oil cylinder piston bar welding sequence is loaded down with trivial details in order to overcome , the production cycle is long; The present invention provides a kind of welding method of novel telescopic oil cylinder piston bar; This welding method has not only been simplified the welding sequence of oil cylinder piston bar; And time saving and energy saving, enhance productivity.
the technical solution adopted for the present invention to solve the technical problems is: this novel telescopic oil cylinder piston bar comprises that earrings, the piston body of rod, gripper shoe, little core pipe, big core pipe, baffle ring, bar block up; This novel telescopic oil cylinder piston bar has the middle part piston body of rod in a tubular form; Piston body of rod two ends are respectively equipped with column, and to have earrings and the bar of asphalt channel stifled; In the piston body of rod, be provided with the little core pipe of parallel placement, big core pipe; One end of little core pipe, big core pipe welds with the earrings of the piston body of rod one end is fixing respectively; The other end of little core pipe, big core pipe respectively with the stifled fixing welding of the bar of the piston body of rod other end that is provided with hydraulic fluid port, little core pipe is aimed at connections with being located at the hydraulic fluid port of bar on stifled simultaneously, the middle part of little core pipe, big core pipe is fixed with the gripper shoe that is the right-angled intersection placement respectively and is welded.
The concrete operations step of the welding method of this novel telescopic oil cylinder piston bar is:
Figure 44217DEST_PATH_IMAGE001
Process the seam step of earrings one end piston body of rod installation site; Process on the earrings and block up an end and little core pipe, the corresponding identical asphalt channel interface of big core pipe and the hydraulic fluid port on the stifled cylindrical of bar with little core pipe, the corresponding asphalt channel interface that coincide of core pipe, and processing rod greatly;
2. with an end of little core pipe, big core pipe respectively with earrings on the corresponding grafting of asphalt channel socket; Gripper shoe is installed to the centre position of little core pipe, big core pipe; Again with the other end of little core pipe, big core pipe respectively with the corresponding grafting of asphalt channel socket on bar is stifled, adjust and locate the tram of the axial symmetrical, parallel of each interface;
3. with the fixing welding in the junction of gripper shoe and little core pipe, big core pipe, again with little core pipe, big core pipe respectively with earrings and the stifled fixing welding of splicing position of bar;
4. the workpiece after the welding is carried out the pressure testing operation;
5. an end correspondence of the piston body of rod is packed on the piston body of rod stopping table rank on the earrings; The other end and the stifled end location and installation of bar with the piston body of rod; Again baffle ring is close to the piston rod end of body and installs, the position of adjusting axial symmetry after integral installation finishes is welded fixing then;
6. the workpiece after the welding is carried out the pressure testing operation;
7. last unified cylindrical that earrings, the piston body of rod and bar are blocked up carries out finish turning, correct grinding and chromium plating operation.
the invention has the beneficial effects as follows, this welding method is once welded completion back pressure testing, change next procedure and carry out car-mill-chromium plating operation, and method is simple, makes welding easily, and time saving and energy saving, reduces the operation cycle, enhances productivity.
Description of drawings
are described further the present invention below in conjunction with accompanying drawing and embodiment.
Fig. 1 is a structural principle sketch map of the present invention.
Among Fig. 1,1. earrings, the 2. piston body of rod, 3. gripper shoe, 4. little core pipe, 5. big core pipe, 6. baffle ring, 7. bar is stifled.
The specific embodiment
in the drawings, this novel telescopic oil cylinder piston bar comprises earrings 1, the piston body of rod 2, gripper shoe 3, little core pipe 4, big core pipe 5, baffle ring 6, bar stifled 7; This novel telescopic oil cylinder piston bar has the middle part piston body of rod 2 in a tubular form; The piston body of rod 2 two ends are respectively equipped with the earrings 1 and bar stifled 7 that column has asphalt channel; In the piston body of rod 2, be provided with the little core pipe 4 of parallel placement, big core pipe 5; One end of little core pipe 4, big core pipe 5 respectively with the earrings 1 fixing welding of the piston body of rod 2 one ends; The other end of little core pipe 4, big core pipe 5 respectively with the bar stifled 7 fixing welding of the piston body of rod 2 other ends that are provided with hydraulic fluid port, little core pipe 4 is aimed at connections with the hydraulic fluid port on being located at bar stifled 7 simultaneously, the middle part of little core pipe 4, big core pipe 5 is fixed with the gripper shoe that is the right-angled intersection placement 3 respectively and is welded.
The concrete operations step of the welding method of this novel telescopic oil cylinder piston bar is:
Figure 650778DEST_PATH_IMAGE001
Process the seam step of the earrings 1 one end piston bodies of rod 2 installation sites; Process on the earrings 1 and little core pipe 4, the big core pipe 5 corresponding asphalt channel interfaces that coincide, and stifled 7 one ends of processing rod block up the hydraulic fluid port on 7 cylindricals with little core pipe 4, big core pipe 5 corresponding identical asphalt channel interfaces and bar;
2. with an end of little core pipe 4, big core pipe 5 respectively with earrings 1 on the corresponding grafting of asphalt channel socket; Gripper shoe 3 is installed to the centre position of little core pipe 4, big core pipe 5; Again with the other end of little core pipe 4, big core pipe 5 respectively with bar stifled 7 on the corresponding grafting of asphalt channel socket, adjust and locate the tram of the axial symmetrical, parallel of each interface;
3. with gripper shoe 3 the fixing welding in junction with little core pipe 4, big core pipe 5, again with little core pipe 4, big core pipe 5 respectively with the fixing welding of splicing position of earrings 1 and bar stifled 7;
4. the workpiece after the welding is carried out the pressure testing operation;
5. an end correspondence of the piston body of rod 2 is packed on the piston body of rod 2 seam steps on the earrings 1; The other end and the stifled 7 one end location and installation of bar with the piston body of rod 2; Again baffle ring 6 being close to the piston body of rod 2 ends installs; Adjust the position of axial symmetry after integral installation finishes, weld fixing then;
6. the workpiece after the welding is carried out the pressure testing operation;
7. last unified cylindrical to earrings 1, the piston body of rod 2 and bar stifled 7 carries out finish turning, correct grinding and chromium plating operation.

Claims (1)

1. the welding method of a novel telescopic oil cylinder piston bar; This novel telescopic oil cylinder piston bar comprises earrings (1), the piston body of rod (2), gripper shoe (3), little core pipe (4), big core pipe (5), baffle ring (6), bar stifled (7); This novel telescopic oil cylinder piston bar has the middle part piston body of rod (2) in a tubular form; The piston body of rod (2) two ends are respectively equipped with earrings (1) and the bar stifled (7) that column has asphalt channel; In the piston body of rod (2), be provided with the little core pipe (4) of parallel placement, big core pipe (5); One end of little core pipe (4), big core pipe (5) welds with the earrings (1) of the piston body of rod (2) one ends is fixing respectively; The other end of little core pipe (4), big core pipe (5) is fixed welding with the bar stifled (7) of the piston body of rod (2) other end that is provided with hydraulic fluid port respectively, and little core pipe of while (4) is aimed at connection with the hydraulic fluid port on being located at bar stifled (7), and weld with the gripper shoe (3) that is the right-angled intersection placement is fixing respectively at the middle part of little core pipe (4), big core pipe (5); The characteristic of its welding method is:
Figure 232279DEST_PATH_IMAGE001
processes the seam step of earrings (1) the one end piston body of rod (2) installation site; Process earrings (1) and go up and little core pipe (4), the corresponding asphalt channel interface that coincide of big core pipe (5), and stifled (7) one ends of processing rod and little core pipe (4), the corresponding identical asphalt channel interface of core pipe (5) and bar block up the hydraulic fluid port on (7) cylindrical greatly; 2. with an end of little core pipe (4), big core pipe (5) respectively with earrings (1) on the corresponding grafting of asphalt channel socket; Gripper shoe (3) is installed to the centre position of little core pipe (4), big core pipe (5); The other end with little core pipe (4), big core pipe (5) blocks up the corresponding grafting of asphalt channel socket on (7) with bar respectively again, adjusts and locate the tram of the axial symmetrical, parallel of each interface; 3. with gripper shoe (3) and little core pipe (4), the fixing welding in the junction of core pipe (5) greatly, littler core pipe (4), big core pipe (5) are fixed welding with the splicing position of earrings (1) and bar stifled (7) respectively; 4. the workpiece after the welding is carried out the pressure testing operation; 5. an end correspondence of the piston body of rod (2) is packed on the piston body of rod (2) the seam step on the earrings (1); The other end and stifled (7) the one end location and installation of bar with the piston body of rod (2); Again baffle ring (6) being close to the piston body of rod (2) end installs; Adjust the position of axial symmetry after integral installation finishes, weld fixing then; 6. the workpiece after the welding is carried out the pressure testing operation; 7. last unified cylindrical to earrings (1), the piston body of rod (2) and bar stifled (7) carries out finish turning, correct grinding and chromium plating operation.
CN2012100285223A 2012-02-09 2012-02-09 Novel welding method for piston rod of telescopic cylinder Pending CN102554485A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100285223A CN102554485A (en) 2012-02-09 2012-02-09 Novel welding method for piston rod of telescopic cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100285223A CN102554485A (en) 2012-02-09 2012-02-09 Novel welding method for piston rod of telescopic cylinder

Publications (1)

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CN102554485A true CN102554485A (en) 2012-07-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081711A (en) * 2015-09-02 2015-11-25 上海思客琦自动化工程有限公司 Welding method for oil cylinder piston rod obtained after chromium plating
CN107984152A (en) * 2017-12-30 2018-05-04 蚌埠液力机械有限公司 The welding positioning tool and pressure-measuring method of interior oil circuit type piston rod

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081711A (en) * 2015-09-02 2015-11-25 上海思客琦自动化工程有限公司 Welding method for oil cylinder piston rod obtained after chromium plating
CN107984152A (en) * 2017-12-30 2018-05-04 蚌埠液力机械有限公司 The welding positioning tool and pressure-measuring method of interior oil circuit type piston rod

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Application publication date: 20120711