CN102535177A - Bio-enzyme pretreatment technology for pure cotton fabric - Google Patents
Bio-enzyme pretreatment technology for pure cotton fabric Download PDFInfo
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- CN102535177A CN102535177A CN2011103997386A CN201110399738A CN102535177A CN 102535177 A CN102535177 A CN 102535177A CN 2011103997386 A CN2011103997386 A CN 2011103997386A CN 201110399738 A CN201110399738 A CN 201110399738A CN 102535177 A CN102535177 A CN 102535177A
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Abstract
The invention discloses a bio-enzyme pretreatment technology for a pure cotton fabric. The bio-enzyme pretreatment technology comprises the following technological processes of grey cloth singeing, pretreatment, oxidation bleaching, washing, composite bio-enzyme desizing and scouring, washing and drying, and is characterized in that the oxidation bleaching process is before the composite bio-enzyme desizing and scouring process, so that the sufficient exertion of composite bio-enzyme effect is facilitated. According to the bio-enzyme pretreatment technology, through the manner, enzyme accessibility can be improved, hygroscopicity and whiteness of fabric are improved, and a polyvinyl alcohol (PVA) slurry removal effect is also enhanced.
Description
Technical field
The present invention relates to the knitted fabric pre-treatment process field of dyeing, particularly relate to a kind of pure cotton fabric bioenzyme pretreatment technology.
Background technology
Contain 0.4 ~ 1.2% pectic substance, 0.4 ~ 1.2% wax, 1.0 ~ 1.9% protein, 0.7 ~ 1.6% the ash natural impurity that grades on the cotton fiber, these impurity mainly are present in the cuticula and primary cell wall of cotton fiber.The existence of these impurity has had a strong impact on the wettability of cotton fiber, makes cotton fiber have hydrophobicity, and has had influence on performances such as the dyeing of cotton fiber, back arrangement.So the first step of cotton textile dyeing and finishing processing is to carry out pre-treatment, removes the natural impurity on the cotton fiber, improves wetting, the permeance property of COTTON FABRIC, create good condition to follow-up dyeing and back arrangement.
The present pre-treatment of all-cotton fabric is under the highly basic condition, to carry out; Main employing caustic soda and surfactant kiering, the mode of bleaching again; Utilize caustic soda the impurity such as lyophobic dust on the cotton fiber to be removed in effects such as the emulsification of the middle-and-high-ranking fatty alcohol of wax, higher fatty acids and hydrocarbon, dispersion, improve wettability to the decomposition of pectic substance, protein and to the saponification of fatty acid ester material in the wax and surfactant.This technology has pre-treatment effect preferably, but needs to consume significant amount of energy, water and chemical reagent, and the chroma in waste water of highly basic kiering is high, alkalescence is strong, the COD value is high, is unfavorable for environmental protection.
In recent years, along with development of biology, the application of enzyme in weaving more and more receives people's attention.It is very possible utilizing high efficiency, selectivity and the gentle reaction condition of enzyme to replace the pre-treatment of high temperature highly basic.To the kind of existing commercial enzyme, the destarch kiering of COTTON FABRIC can select for use biology enzyme to carry out, and bleaching still needs hydrogen peroxide.But because the limitation of existing enzyme; The effect of carrying out oxidation bleaching at present in the pre-treatment process of all-cotton fabric after the first compound bio enzyme desizing kiering is not very desirable; Have that hygroscopicity of fabric is bad, whiteness is not high, wettability is bad, the relatively poor shortcoming of polyvinyl alcohol (PVA) slurry removal effect.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of pure cotton fabric bioenzyme pretreatment technology; Can improve the accessibility of enzyme; Help giving full play to of enzyme effect, improve wettability of fabrics and whiteness, and strengthened the removal effect of polyvinyl alcohol (PVA) slurry.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of pure cotton fabric bioenzyme pretreatment technology is provided; Its technological process comprises: the grey cloth of singing, preliminary treatment, oxidation bleaching, washing, compound bio enzyme desizing kiering, washing and drying; Said oxidation bleaching flow process helped giving full play to of compound biological enzyme effect before compound bio enzyme desizing kiering flow process.
In preferred embodiment of the present invention, said preliminary treatment comprises: cold water preliminary treatment 1 road and 90 ℃ of hot water preliminary treatment 2 roads, and K2S2O8 (potassium peroxydisulfate) and bleeding agent DX-2 bath raio are 1:20 in 90 ℃ of hot water preliminary treatment, the time is 3min.
In preferred embodiment of the present invention, said oxidation bleaching: 100% hydrogen peroxide solution 5g/l, waterglass 8g/l, K2S2O8, DX-2 are 10g/l, pick-up 50%, 98 ℃ of steam temperatures, pretreatment time 60min, pH value are 11.
In preferred embodiment of the present invention, said washing: wash 4 roads in 90 ℃ of hot water.
In preferred embodiment of the present invention, said compound bio enzyme desizing kiering: biology enzyme (L-2000) 1.5g/l, pectase 1.5g/l, cellulase 1.5g/l, DX-2 are 10 g/l, pick-up 50%, 65 ℃ of steam temperatures, time 60min, pH value 8.5.
In preferred embodiment of the present invention, said drying: under 105 ℃ of temperature, drying by the fire 2h, is balance 24h under 65% the constant temperature in 20 ℃ of temperature, relative humidity again.
The invention has the beneficial effects as follows: the present invention is placed on the oxidation bleaching flow process before the complex enzyme destarch kiering; Can improve the accessibility of enzyme; Help giving full play to of enzyme effect, improve wettability of fabrics and whiteness, and strengthened the removal effect of polyvinyl alcohol (PVA) slurry.
The specific embodiment
Embodiment of the invention 1:14.5tex all-cotton fabric
Technological process: the grey cloth of singing, preliminary treatment, the smart kiering of complex enzyme destarch, washing, oxidation bleaching, washing, drying.
Preliminary treatment: cold water preliminary treatment 1 road and 90 ℃ of hot water preliminary treatment 2 roads, K2S2O8 (potassium peroxydisulfate) and bleeding agent DX-2 bath raio are 1:20 in 90 ℃ of hot water preliminary treatment, the time is 3min.
Compound bio enzyme desizing kiering: biology enzyme (L-2000) 1.5g/l, pectase 1.5g/l, cellulase 1.5g/l, pick-up 50%, DX-2 are 10 g/l, 65 ℃ of steam temperatures, time 60min, pH value 8.5.
Washing: wash 4 roads in 90 ℃ of hot water.
Oxidation bleaching: 100% hydrogen peroxide solution 5g/l, waterglass 8g/l, K2S2O8, DX-2 are 10 g/l, pick-up 50%, 98 ℃ of steam temperatures, pretreatment time 60min, pH value are 11.
Washing: wash 4 roads in 90 ℃ of hot water.
Dry: under 105 ℃ of temperature, drying by the fire 2h, is balance 24h under 65% the constant temperature in 20 ℃ of temperature, relative humidity again.
Fabric after above-mentioned processing, dried capillary effect is 7cm/30min under 105 ℃ of conditions, and whiteness is 80, and the starch size removal effect is excellent, and PVA slurry removal effect is excellent.
Embodiment 2:14.5tex all-cotton fabric
Technological process: the grey cloth of singing, preliminary treatment, oxidation bleaching, washing, compound bio enzyme desizing kiering, washing and drying.
Preliminary treatment: cold water preliminary treatment 1 road and 90 ℃ of hot water preliminary treatment 2 roads, K2S2O8 (potassium peroxydisulfate) and bleeding agent DX-2 bath raio are 1:20 in 90 ℃ of hot water preliminary treatment, the time is 3min.
Oxidation bleaching: 100% hydrogen peroxide solution 5g/l, waterglass 8g/l, K2S2O8, DX-2 are 10 g/l, pick-up 50%, 98 ℃ of steam temperatures, pretreatment time 60min, pH value are 11.
Washing: wash 4 roads in 90 ℃ of hot water.
Compound bio enzyme desizing kiering: biology enzyme (L-2000) 1.5g/l, pectase 1.5g/l, cellulase 1.5g/l, pick-up 50%, DX-2 are 10 g/l, 65 ℃ of steam temperatures, time 60min, pH value 8.5.
Washing: wash 4 roads in 90 ℃ of hot water.
Dry: under 105 ℃ of temperature, drying by the fire 2h, is balance 24h under 65% the constant temperature in 20 ℃ of temperature, relative humidity again.
Fabric after above-mentioned processing, dried capillary effect is 12.5cm/30min under 105 ℃ of conditions, and whiteness is 82, and the starch size removal effect is excellent, and PVA slurry removal effect is excellent.
Be different from prior art, the present invention is placed on the oxidation bleaching flow process before the complex enzyme destarch kiering, has improved the accessibility of compound biological enzyme to fabric, thereby has improved the capillary effect and the whiteness of fabric.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (6)
1. pure cotton fabric bioenzyme pretreatment technology; Its technological process comprises: the grey cloth of singing, preliminary treatment, oxidation bleaching, washing, compound bio enzyme desizing kiering, washing and drying; It is characterized in that; Said oxidation bleaching flow process helped giving full play to of compound biological enzyme effect before compound bio enzyme desizing kiering flow process.
2. pure cotton fabric bioenzyme pretreatment technology according to claim 1; It is characterized in that; Said preliminary treatment comprises: cold water preliminary treatment 1 road and 90 ℃ of hot water preliminary treatment 2 roads, and K2S2O8 (potassium peroxydisulfate) and bleeding agent DX-2 bath raio are 1:20 in 90 ℃ of hot water preliminary treatment, the time is 3min.
3. pure cotton fabric bioenzyme pretreatment technology according to claim 1 is characterized in that, said oxidation bleaching: 100% hydrogen peroxide solution 5g/l; Waterglass 8g/l, K2S2O8, DX-2 are 10g/l, pick-up 50%; 98 ℃ of steam temperatures, pretreatment time 60min, pH value are 11.
4. pure cotton fabric bioenzyme pretreatment technology according to claim 1 is characterized in that, said washing: wash 4 roads in 90 ℃ of hot water.
5. pure cotton fabric bioenzyme pretreatment technology according to claim 1 is characterized in that, said compound bio enzyme desizing kiering: biology enzyme (L-2000) 1.5g/l; Pectase 1.5g/l, cellulase 1.5g/l, DX-2 are 10 g/l; Pick-up 50%; 65 ℃ of steam temperatures, time 60min, pH value 8.5.
6. pure cotton fabric bioenzyme pretreatment technology according to claim 1 is characterized in that, said drying: under 105 ℃ of temperature, drying by the fire 2h, is balance 24h under 65% the constant temperature in 20 ℃ of temperature, relative humidity again.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102851938A (en) * | 2012-08-31 | 2013-01-02 | 无锡新德印染制品有限公司 | Printing and dyeing method for cotton fibers |
CN110565305A (en) * | 2019-07-18 | 2019-12-13 | 广东前进牛仔布有限公司 | post-treatment process of denim fabric |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1417402A (en) * | 2002-12-10 | 2003-05-14 | 江南大学 | Pre-treatment process of cotton or cotton/polyester fabric before intermittent dipping of bioenzyme |
CN1522323A (en) * | 2001-06-29 | 2004-08-18 | 诺维信北美公司 | Single-bath preparation of cellulosic materials |
CN102154810A (en) * | 2011-01-15 | 2011-08-17 | 江南大学 | Method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase |
-
2011
- 2011-12-06 CN CN2011103997386A patent/CN102535177A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1522323A (en) * | 2001-06-29 | 2004-08-18 | 诺维信北美公司 | Single-bath preparation of cellulosic materials |
CN1417402A (en) * | 2002-12-10 | 2003-05-14 | 江南大学 | Pre-treatment process of cotton or cotton/polyester fabric before intermittent dipping of bioenzyme |
CN102154810A (en) * | 2011-01-15 | 2011-08-17 | 江南大学 | Method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102851938A (en) * | 2012-08-31 | 2013-01-02 | 无锡新德印染制品有限公司 | Printing and dyeing method for cotton fibers |
CN102851938B (en) * | 2012-08-31 | 2014-10-22 | 江苏高博智融科技有限公司 | Printing and dyeing method for cotton fibers |
CN110565305A (en) * | 2019-07-18 | 2019-12-13 | 广东前进牛仔布有限公司 | post-treatment process of denim fabric |
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Application publication date: 20120704 |