Fuel pressure regulator ethanol petrol resistant diaphragm rubber alloy material and preparation method
Technical field
The present invention relates to a kind of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material and preparation method.
Background technology
Along with the develop rapidly of automotive industry, automobile component are proposed increasingly high requirement, only improve constantly the quality of component, could make the automobile of high tap position.And, in recent years, for save energy, the protection environment, in automotive industry, clean fuel is used many more, as contains the fuel oil of additives such as methyl alcohol, ethanol or aromatic hydroxy compound.Thus, higher performance requriements has been proposed the cross-linked rubber that in the oil fuel system, uses.The automobile fuel pressure regulator diaphragm not only requires it to have excellent oil resistant, solvent resistance, and it is good to have winter hardiness again, characteristics such as anti-ozone ageing property height.
The automobile fuel pressure regulator diaphragm is to be the material of main part preparation with the paracril at present.It is good to be mainly reflected in oil-proofness, superior, but its ethanol petrol resistant property and ozone resistance are relatively poor, can not satisfy the needs of present prime the fuel system.
Automobile fuel pressure setter ethanol petrol resistant diaphragm material of the present invention is according to close compatibility principle.Adopt paracril and the blend of terpolymer epichlorohydrin rubber, select special vulcanization system, improve the degree of crosslinking of cross-linked rubber, it is aging to suppress the cross-linked rubber deliquescing; Suitable and use than promptly improving the anti-alcohol performance of paracril, winter hardiness and dynamic property can be improved the petrol-resistance and the machine-shaping property of epichlorohydrin rubber again, thereby satisfy the technical feature and the design requirements of automobile fuel pressure regulator diaphragm.
Summary of the invention
Order of the present invention ground is in order to solve the not defective of ethanol petrol resistant, winter hardiness and ozone-resistant aging property difference of present automobile fuel pressure regulator diaphragm, and a kind of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material and the preparation method that provide
Ethanol petrol resistant diaphragm rubber alloy material; It is characterized in that the diaphragm-operated rubber alloy material by ratio of weight and the number of copies, by 50~75 parts of paracrils, 25~50 parts of epichlorohydrin rubbers; 30~40 parts of packing strengthening agents; 0.5~1.5 part of protection system of 5~10 parts of vulcanization systems, 2~8 parts of acvators, 10~20 parts of softening agent.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, WHITE CARBON BLACK, potter's clay, lime carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-three thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Acvator is zinc oxide, tri-lead tetroxide, Natural manganese dioxide lime carbonate; Softening agent is Witcizer 300 (DBP), DOP (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
The preparation method of ethanol petrol resistant diaphragm rubber alloy material is characterized in that the diaphragm-operated rubber alloy material prepares according to the following steps: plasticate 50~75 parts of paracrils and epichlorohydrin rubber respectively for 25~50 parts (1) on rubber mixing mill, plasticating temperature is controlled at about 30 ℃; Roller speed ratio 1: 1.1~1.2 with the climbing frame cooling, improves the effect of plasticating in the process of plasticating; (2) will plastify good paracril and epichlorohydrin rubber blend in mill, after the blend evenly, roll spacing is suitably amplified; Add 0.5~1.5 part of protection system, thin logical 2~3 times, and rubber tapping turns refining and adds 2~8 parts in acvator; 30~40 parts of 1/3~1/2 packing strengthening agents, residue strengthening agent and softening agent are mixed thoroughly simultaneously for 10~20 parts and added, and be last; Add 5~10 parts of vulcanization accelerators, treat the thin logical sheet down in mixing even back, with the blend glue that mixes on vulcanizing press; Under certain temperature, pressure, time conditions,, promptly obtain the novel ethanol petrol resistant pressure-regulator of finished product diaphragm with corresponding mould sulfuration.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, WHITE CARBON BLACK, potter's clay, lime carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-three thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Acvator is zinc oxide, tri-lead tetroxide, Natural manganese dioxide, lime carbonate; Softening agent is Witcizer 300 (DBP), DOP (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
The present invention selects paracril and the blend of ternary epichlorohydrin rubber, has improved epichlorohydrin rubber petrol-resistance and processing forming; Anti-alcohol performance, winter hardiness and the dynamic property of paracril have also been improved.
The present invention adopts the terpolymer epichlorohydrin rubber, i.e. oxyethane, epoxy chloropropane and glycidyl allyl ether terpolymer.Wherein the side chain of epoxy chloropropane contains high polarity chloromethyl, therefore gives multipolymer good fuel resistance; The monomer of oxyethane is to give multipolymer cryogenic subduing flexibility, heat-resistant aging, ozone resistance; And that the side chain of glycidyl allyl ether contains the reactivity of two keys is higher than main chain, can stop the fracture of main chain.
The special vulcanization system that the present invention adopts: ethylene thiourea (NA-22) and tetramethyl-thiuram disulfide (TMTD) and usefulness add a small amount of tri-lead tetroxide and 1 part simultaneously; 2,2 '-dithio-bis-benzothiazole (DBTS), can improve the crosslinking degree of cross-linked rubber, suppress the aging deliquescing of epichlorohydrin rubber.
Ethanol petrol resistant diaphragm rubber alloy material of the present invention, its preparation method is simple, processing ease, facility investment are few.
Embodiment
Embodiment one: this embodiment ethanol petrol resistant diaphragm rubber alloy material by ratio of weight and the number of copies; By 50~75 parts of paracrils; 25~50 parts of epichlorohydrin rubbers, 30~40 parts of packing strengthening agents, 5~10 parts of vulcanization systems; 0.5~1.5 parts of protection systems, 10~20 parts of softening agent of 2~8 parts of acvators.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, WHITE CARBON BLACK, potter's clay, lime carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-three thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Acvator is zinc oxide, tri-lead tetroxide, Natural manganese dioxide, lime carbonate; Softening agent is Witcizer 300 (DBP), DOP (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
Embodiment two: this embodiment is that ethanol petrol resistant diaphragm rubber alloy material is by ratio of weight and the number of copies by 60~70 parts of paracrils with the difference of embodiment one; 30~40 parts of epichlorohydrin rubbers; 32~37 parts of packing strengthening agents; 0.8~1.2 part of protection system of 6~8 vulcanization systems, 12~18 parts of softening agent of 3~5 parts of acvators are processed.Other is identical with embodiment one.
Embodiment three: this embodiment is that new ethanol petrol resistant diaphragm rubber alloy material is by ratio of weight and the number of copies by 65 parts of paracrils with the difference of embodiment one; 35 parts of epichlorohydrin rubbers; 35 parts of packing strengthening agents; 7.5 1.0 parts of protection systems of vulcanization system, 4 parts of acvators, 15 parts of softening agent are formed.Other is identical with embodiment one.
Embodiment four: the preparation method of ethanol petrol resistant diaphragm rubber alloy material, it is characterized in that ethanol petrol resistant diaphragm rubber alloy material prepares according to the following steps: plasticate 50~75 parts of paracrils and 25~50 parts of epichlorohydrin rubbers respectively (1) on rubber mixing mill, plasticating temperature is controlled at about 30 ℃; Roller speed ratio 1: 1.1~1.2 with the climbing frame cooling, improves the effect of plasticating in the process of plasticating; (2) will plastify good paracril and epichlorohydrin rubber blend in mill, after the blend evenly, roll spacing is suitably amplified; Add 0.5~1.5 part of protection system, thin logical 2~3 times, and rubber tapping turns refining and adds 2~8 parts in acvator; 30~40 parts of 1/3~1/2 packing strengthening agents, residue strengthening agent and softening agent are mixed thoroughly simultaneously for 10~20 parts and added, and be last; Add 5~10 parts of vulcanization accelerators; Treat the thin logical sheet down in mixing even back, with the blend glue that mixes on vulcanizing press, under certain temperature, pressure, time conditions; With corresponding mould sulfuration, promptly obtain the novel ethanol petrol resistant pressure-regulator of finished product diaphragm.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, WHITE CARBON BLACK, potter's clay, lime carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-three thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Acvator is zinc oxide, tri-lead tetroxide, Natural manganese dioxide, lime carbonate; Softening agent is Witcizer 300 (DBP), DOP (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
Epichlorohydrin rubber in this embodiment can be homopolymerization epichlorohydrin rubber, binary copolymerization epichlorohydrin rubber, terpolymer epichlorohydrin rubber.
The automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material that this embodiment is prepared has ethanol petrol resistant property, winter hardiness and anti-ozone ageing property.
The automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material that this embodiment is prepared carries out Performance Detection, and it is as shown in table 1 to detect data:
Table 1
Project |
Performance index |
Hardness, Shao Er A |
65±5 |
Tensile strength, MPa |
≥12 |
Elongation, % |
≥350 |
The crackle time appears, h |
≥270 |
Ethanol petrol resistant property (40 ℃ * 7d) volume change, % |
≤10 |
Changes in hardness |
≤5 |
Embodiment five: this embodiment with the difference of embodiment four is: the paracril that will plasticate and epichlorohydrin rubber, mixing in Banbury mixer, other step is identical with embodiment four.
Embodiment six: this embodiment divides four groups of Performance Detection of carrying out automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material; Preparation process and parameter are identical with embodiment four with embodiment; The component of four groups of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy materials is as shown in table 2, and performance is as shown in table 3.
Table 2
Table 3