CN102532621A - Light modified rubber foaming undersole material prescription and processing technology - Google Patents
Light modified rubber foaming undersole material prescription and processing technology Download PDFInfo
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- CN102532621A CN102532621A CN2010106063754A CN201010606375A CN102532621A CN 102532621 A CN102532621 A CN 102532621A CN 2010106063754 A CN2010106063754 A CN 2010106063754A CN 201010606375 A CN201010606375 A CN 201010606375A CN 102532621 A CN102532621 A CN 102532621A
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Abstract
The invention relates to a light modified rubber foaming undersole material prescription and processing technology, which adopt butadiene rubber, butyl benzene colloidal particle, solution polymerized butadiene styrene rubber, nitrile rubber, silica, coupling agent, zinc oxide, rosin, active agent, stearic acid, antiager, crystallite wax, vomit-resistant acid agent for dosing and banburying mediating according to primary prescription, then the materials are pressed into a primary raw material piece by rolling of an open mill, the primary raw material piece is placed statically and then threw into the open mill, then dosing sulphur (bridging agents), accelerator agents, foaming agents and coloring agents in secondary dosing are added to the raw material piece, mixed and refined to obtain a sizing material piece, and then static placing, blanking and vulcanization customization are conducted to obtain the light modified rubber foaming undersole material. The prescription and the processing technology have the advantages of being light in proportion, saving materials, being good in elasticity and flexibility, simple in raw materials and easy to recycle. Users who wear shoes made of the light modified rubber foaming undersole material feel convenient and comfortable.
Description
Technical field
The present invention relates to the prescription and the complete processing of the big bottom material of footwear rubber, particularly a kind of novel light modified rubber the foam prescription and the complete processing of big bottom material.
Background technology
At present the big end of footwear rubber, extensively utilized in the shoe-making industry, and Along with people's improves constantly the shoes request for utilization, to the requirement of the big bottom material of footwear rubber, specializes and change to fashion, light, function from original simple winter protection, protection function.Because the big bottom material of present known rubber exists: preponderance, proportion is at 1.2g/cm
3About, not only the shoes dress is not light, and causes the elastomeric material waste; Elasticity and snappiness are relatively poor, influence comfort; Raw material is comparatively simple, is generally cis-butadiene cement, natural gum, causes composition of raw materials more single, uses dumb in the raw material replacement; Be with sulfur cross-linking basically at the bottom of the vulcanized rubber, be unfavorable for defectives such as recycling.Need the novel light modified rubber of a kind of lightweight, the comfortableization big bottom material that foams for this reason.
Summary of the invention
The lightweight modified rubber that the purpose of this invention is to provide a kind of lightweight, the comfortableization prescription and the complete processing thereof of big bottom material that foam.
The present invention adopt cis-butadiene cement, butylbenzene micelle, solution polymerized butadiene styrene rubber, nitrile rubber, silicon-dioxide, coupling agent, zinc oxide, rosin, promoting agent, Triple Pressed Stearic Acid, protective agent, Microcrystalline Wax, anti-acid regurgitation agent by prepare burden first, banburying is rolled into material piece first through mill after mediating; Material piece leaves standstill the back and drops into mill first; The batching sulphur (bridging agent), promotor, whipping agent, the coloring agent mixing that add the secondary prescription again are refined into the sizing material sheet; Leave standstill again, stamping-out, sulfuration is shaped into the lightweight modified rubber big bottom material that foams.
Composition of raw materials of the present invention (weight ratio) is:
1, fill a prescription first:
Cis-butadiene cement 23-61%
Butylbenzene micelle 9-16%
Solution polymerized butadiene styrene rubber 5-12%
Nitrile rubber 2-6%
Silica 1 5-30%
Coupling agent (two [3-triethoxyl silane propyl group] tetrasulfide) 1.5-3%
Zinc oxide 2.5-3.5%
Rosin 0.9-2%
Promoting agent (polyoxyethylene glycol) 1.5-2.5%
Triple Pressed Stearic Acid 0.3-0.4%
Protective agent (N-sec.-propyl-N '-diphenyl-para-phenylene diamine) 0.5-0.6%
Microcrystalline Wax 0.3-0.4%
Anti-acid regurgitation agent 0.5-0.6%
2, secondary prescription
Formulated rubber material 94-96% first
Sulphur 0.8-1.2%
Promotor (dibenzyl dithio amino-acid zinc) 0.5-0.9%
Whipping agent (Cellmic C 121) 2.4-3.3%
Coloring agent 0.3-0.6%
Complete processing of the present invention is:
1, batching first: by prescription first get cis-butadiene cement, butylbenzene micelle, solution polymerized butadiene styrene rubber, nitrile rubber, silicon-dioxide, coupling agent, zinc oxide, rosin, promoting agent, Triple Pressed Stearic Acid, protective agent, Microcrystalline Wax, anti-acid regurgitation agent prepare burden first, mixing evenly, process formulated rubber material first.
2, feed intake, banburying: throw into the formulated rubber material first for preparing in the Banbury mixer,, rise the ventilative 20-40 of weight stirring second then with the mixing 6-10 of the pressure of weight 1 ± 0.2Mpa minute; Behind the powder on the cleaning weight, depress the weight banburying again 4-6 minute, open dustproof door cleaning powder; Rising weight all mixes with sizing material by all powder; Depress the weight banburying again 2-3 minute, and rose weight cleaning stirring, depress weight banburying discharging after 2-3 minute again.
3, discharging, open refining: the sizing material that mixer mixing is good drops in the mill and rolls; The slit of adjustment mill is 10 ± 2mm; Prolong to press and beat triangle Bao Sanci, the slit of adjusting mill again be 0.5-1mm draw thin once, mixing the back, to adjust the mill slit be slice behind the 10mm.
4, slice, leave standstill: go out into the material piece first of about specification 400*400*10mm through film-discharging machine (being provided with antisticking device, refrigerating unit), material piece first cooled off, left standstill 24 hours.
5, second batch, refining: material piece is thrown into and is opened refining in the mill first, until the roller that touch and encase mill, presses the secondary prescription again and adds sulphur, promotor, whipping agent, coloring agent, and mixing drawing approaches until fully evenly, processes the sizing material sheet.
6, slice, leave standstill: through film-discharging machine the sizing material sheet is gone out into the thickness of certain regulation, leaves standstill cooling 2 hours after the slice.
7, stamping-out, sulfuration: sizing material sheet stamping-out is good, put into mould matched moulds sulfur foam.Die temperature is at 145-155 ℃, die pressure 120-130 kilogram, curing time 4-7 minute.
8, cooling, arrangement: from mould, take out the good sizing material sheet of sulfur foam, set level naturally cooling, repair deflashing.
9, leave standstill, finalize the design: the sizing material sheet of will cool off, putting in order left standstill 12 hours, got into 90-100 ℃ baking oven again, carried out typing in 35-45 minute, the lightweight modified rubber of promptly producing lightweight, the comfortableization big bottom material that foams.
Main physical performance of the present invention (the gained data detect in national footwear inspection center):
1, hardness: 60-75 C type hardness tester
2, proportion: 0.5-0.9g/cm
3
3, wear-resisting: 80-150mm
3DIN is wear-resisting
4, folding: 50000-70000 time
5, pulling force: 40-75kg/cm
2
6, elongation: 350%-600%
7, tear strength: 28-40kg/cm
8, cold-resistant :-30 ℃ do not rupture
The present invention has light specific gravity, material is economized, and the shoemaking dress is light; Elasticity and snappiness are good, comfort; Raw material is comparatively simple, the characteristics that are easy to reclaim.
Below in conjunction with embodiment the present invention is further specified.
Embodiment
A kind of embodiment of the present invention is: by prescription (weight ratio) first get cis-butadiene cement 54%, butylbenzene micelle 12%, solution polymerized butadiene styrene rubber 6%, nitrile rubber 3%, silica 1 7%, coupling agent (two [3-triethoxyl silane propyl group] tetrasulfide) 1.5%, zinc oxide 2.5%, promoting agent (polyoxyethylene glycol) 1.5%, rosin 0.9%, Triple Pressed Stearic Acid 0.3%, protective agent (N-sec.-propyl-N '-diphenyl-para-phenylene diamine) 0.5%, Microcrystalline Wax 0.3%, anti-acid regurgitation agent 0.5% prepare burden first, mixing evenly, process formulated rubber material first.Throw into the formulated rubber material first for preparing in the Banbury mixer, with the pressure of weight 1 ± 0.2Mpa mixing 6 minutes, rose the weight stirring then ventilative 20 seconds; Behind the powder on the cleaning weight, depress the weight banburying again 4 minutes, open dustproof door cleaning powder; Rise weight and all mix, depressed the weight banburying again 2 minutes, rise weight cleaning stirring with sizing material by all powder; Depress weight banburying discharging after 2 minutes again, open water coolant in the whole banburying process, maintain the temperature at below 130 ℃.Roll in 18 cun mills of sizing material input that mixer mixing is good; The slit of adjustment mill is 10 ± 2mm; Prolong to press and beat triangle Bao Sanci; The slit of adjusting mill again is that 0.5-1mm draws that thin once mixing adjustment mill slit, back is slice behind the 10mm, and whole process mill temperature-stable is at 40 ℃.Go out into the material piece first of about specification 400*400*10mm through film-discharging machine (being provided with antisticking device, refrigerating unit), material piece is first cooled off, left standstill 24 hours.Material piece is thrown into and is opened refining in the mill first; Until the roller that touch and encase mill; Add sulphur 0.8%, promotor (dibenzyl dithio amino-acid zinc) 0.5%, whipping agent (Cellmic C 121) 2.4%, coloring agent 0.3% (by formulated rubber material 96% first) by secondary prescription (weight ratio) again; Mixing drawing approaches until fully evenly, processes the sizing material sheet.Through film-discharging machine the sizing material sheet is gone out into the thickness of certain regulation, leave standstill cooling 2 hours after the slice.Sizing material sheet stamping-out is good, put into mould matched moulds sulfur foam.Die temperature is at 145 ℃, die pressure 120 kg, curing time 4 minutes.From mould, take out the good sizing material sheet of sulfur foam, set level naturally cooling, repair deflashing.Cooling, the sizing material sheet put were left standstill 12 hours, get into 95 ℃ baking oven again, carry out finalizing the design in 40 minutes, the lightweight modified rubber of promptly producing lightweight, the comfortableization big bottom material that foams.
Claims (1)
1. foam big bottom material prescription and complete processing of a kind of lightweight modified rubber of the present invention; It is characterized in that complete processing adopts cis-butadiene cement, butylbenzene micelle, solution polymerized butadiene styrene rubber, nitrile rubber, silicon-dioxide, coupling agent, rosin, zinc oxide, promoting agent, Triple Pressed Stearic Acid, protective agent, Microcrystalline Wax, anti-acid regurgitation agent by preparing burden first, being rolled into material piece first through mill after the banburying kneading; Material piece leaves standstill the back and drops into mill first; The batching sulphur (bridging agent), promotor, the whipping agent mixing that add the secondary prescription again are refined into the sizing material sheet; Leave standstill again, stamping-out, sulfuration is shaped into the big bottom material of lightweight rubber pange; Composition of raw materials (weight ratio) is:
(1) fill a prescription first:
Cis-butadiene cement 23-61%
Butylbenzene micelle 9-16%
Solution polymerized butadiene styrene rubber 5-12%
Nitrile rubber 2-6%
Silica 1 5-30%
Coupling agent (two [3-triethoxyl silane propyl group] tetrasulfide) 1.5-3%
Zinc oxide 2.5-3.5%
Rosin 0.9-2%
Promoting agent (polyoxyethylene glycol) 1.5-2.5%
Triple Pressed Stearic Acid 0.3-0.4%
Protective agent (N-sec.-propyl-N '-diphenyl-para-phenylene diamine) 0.5-0.6%
Microcrystalline Wax 0.3-0.4%
Anti-acid regurgitation agent 0.5-0.6%
(2) secondary prescription
Formulated rubber material 94-96% first
Sulphur 0.8-1.2%
Promotor (dibenzyl dithio amino-acid zinc) 0.5-0.9%
Whipping agent (Cellmic C 121) 2.4-3.3%
Coloring agent 0.3-0.6%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010606375 CN102532621B (en) | 2010-12-24 | 2010-12-24 | Light modified rubber foaming undersole material prescription and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010606375 CN102532621B (en) | 2010-12-24 | 2010-12-24 | Light modified rubber foaming undersole material prescription and processing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102532621A true CN102532621A (en) | 2012-07-04 |
| CN102532621B CN102532621B (en) | 2013-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010606375 Expired - Fee Related CN102532621B (en) | 2010-12-24 | 2010-12-24 | Light modified rubber foaming undersole material prescription and processing technology |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103205027A (en) * | 2013-04-17 | 2013-07-17 | 李良团 | Rubber for shoe materials |
| CN105367855A (en) * | 2015-12-21 | 2016-03-02 | 广东力宇益宝鞋材有限公司 | Double-layer composite shoe sole and preparation method thereof |
| CN105473644A (en) * | 2013-08-30 | 2016-04-06 | 播磨化成株式会社 | Silica granules, rubber composition, tire, production method for silica granules, and production method for rubber composition. |
| CN105520259A (en) * | 2016-01-04 | 2016-04-27 | 中国人民解放军总后勤部军需装备研究所 | Protective boots and manufacturing method thereof |
| CN105542250A (en) * | 2015-12-16 | 2016-05-04 | 合肥杰明新材料科技有限公司 | Flexible rosin-butadiene rubber material and preparation method thereof |
| CN105639825A (en) * | 2016-01-04 | 2016-06-08 | 中国人民解放军总后勤部军需装备研究所 | Boots special for military parade and manufacturing method thereof |
| CN106519344A (en) * | 2016-10-31 | 2017-03-22 | 嘉善弘欣化工厂（普通合伙） | Anti-corrosion light rubber outsole material formula and processing technology |
| CN107337846A (en) * | 2017-07-05 | 2017-11-10 | 三斯达（江苏）环保科技有限公司 | A kind of rubber-plastic foamed sole composition, rubber-plastic foamed sole and its manufacture method |
| CN111704752A (en) * | 2020-06-19 | 2020-09-25 | 江苏伊贝实业股份有限公司 | Novel light rubber outsole for booties and processing technology |
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| WO2002083786A1 (en) * | 2001-04-11 | 2002-10-24 | Cheong Seok Hong | Shape memory rubber composition |
| CN1872531A (en) * | 2006-01-27 | 2006-12-06 | 珠海经济特区珠瑞橡胶化学工业有限公司 | Rubber foaming shoe bottom, rubber foaming plates and pieces, and fabricating method of molding with cloth being added |
| CN101238920A (en) * | 2008-03-13 | 2008-08-13 | 际华三五一七橡胶制品有限公司 | Special type protection work shoes with antistatic oil-resistant function |
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2010
- 2010-12-24 CN CN 201010606375 patent/CN102532621B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002083786A1 (en) * | 2001-04-11 | 2002-10-24 | Cheong Seok Hong | Shape memory rubber composition |
| CN1872531A (en) * | 2006-01-27 | 2006-12-06 | 珠海经济特区珠瑞橡胶化学工业有限公司 | Rubber foaming shoe bottom, rubber foaming plates and pieces, and fabricating method of molding with cloth being added |
| CN101238920A (en) * | 2008-03-13 | 2008-08-13 | 际华三五一七橡胶制品有限公司 | Special type protection work shoes with antistatic oil-resistant function |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103205027A (en) * | 2013-04-17 | 2013-07-17 | 李良团 | Rubber for shoe materials |
| CN105473644A (en) * | 2013-08-30 | 2016-04-06 | 播磨化成株式会社 | Silica granules, rubber composition, tire, production method for silica granules, and production method for rubber composition. |
| US9815963B2 (en) | 2013-08-30 | 2017-11-14 | Harima Chemicals, Incorporated | Agglomerated silica, rubber composition, tire, producing method of agglomerated silica, and producing method of rubber composition |
| CN105542250A (en) * | 2015-12-16 | 2016-05-04 | 合肥杰明新材料科技有限公司 | Flexible rosin-butadiene rubber material and preparation method thereof |
| CN105367855A (en) * | 2015-12-21 | 2016-03-02 | 广东力宇益宝鞋材有限公司 | Double-layer composite shoe sole and preparation method thereof |
| CN105520259A (en) * | 2016-01-04 | 2016-04-27 | 中国人民解放军总后勤部军需装备研究所 | Protective boots and manufacturing method thereof |
| CN105639825A (en) * | 2016-01-04 | 2016-06-08 | 中国人民解放军总后勤部军需装备研究所 | Boots special for military parade and manufacturing method thereof |
| CN105639825B (en) * | 2016-01-04 | 2017-10-03 | 中国人民解放军总后勤部军需装备研究所 | One kind is reviewed troops special footwear and preparation method thereof |
| CN106519344A (en) * | 2016-10-31 | 2017-03-22 | 嘉善弘欣化工厂（普通合伙） | Anti-corrosion light rubber outsole material formula and processing technology |
| CN107337846A (en) * | 2017-07-05 | 2017-11-10 | 三斯达（江苏）环保科技有限公司 | A kind of rubber-plastic foamed sole composition, rubber-plastic foamed sole and its manufacture method |
| CN111704752A (en) * | 2020-06-19 | 2020-09-25 | 江苏伊贝实业股份有限公司 | Novel light rubber outsole for booties and processing technology |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102532621B (en) | 2013-09-11 |
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Effective date of registration: 20151201 Address after: 351162 Donghai sand Industrial Zone, Donghai, Chengxiang District, Fujian, Putian Patentee after: Fujian Huafeng shoemaking technology development Co., Ltd. Address before: 351162 Industrial Zone, Donghua Town, Chengxiang District, Fujian, Putian Patentee before: Fujian Putian Huafeng Shoes Co.,Ltd. Patentee before: Xue Zhihua |
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Addressee: Xue Zhihua Document name: Notification of Passing Examination on Formalities |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130911 Termination date: 20201224 |
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