CN102528499B - Blade positioning and clamping device used for processing blade root of tenon tooth - Google Patents

Blade positioning and clamping device used for processing blade root of tenon tooth Download PDF

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Publication number
CN102528499B
CN102528499B CN201210020261.0A CN201210020261A CN102528499B CN 102528499 B CN102528499 B CN 102528499B CN 201210020261 A CN201210020261 A CN 201210020261A CN 102528499 B CN102528499 B CN 102528499B
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blade
positioning
base plate
clamping device
root
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CN102528499A (en
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邹维平
张家军
蒋清华
庞韵华
韩冠勇
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Wuxi Turbine Blade Co Ltd
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Wuxi Turbine Blade Co Ltd
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Abstract

The invention provides a blade positioning and clamping device used for processing the blade root of a tenon tooth, which can effectively solve the problems of high process cost and low production efficiency of the traditional method of clamping and positioning the blade through Sn-Bi alloy and square box during the processing of the blade root of the tenon tooth, and can effectively improve the blade processing rigidity and prolong the service life of a machine tool. The blade positioning and clamping device is characterized by comprising a blade root positioning and clamping device and a blade top positioning device, wherein the blade root positioning and clamping device and the blade top positioning device are fixed on the working platform of a processing machine tool in the length direction of a blade.

Description

Blade positioning and clamping device for tenon-tooth blade-root processing
Technical field
The present invention relates to the processing technique field of tenon tooth class blade-root molded line, be specially the blade positioning and clamping device for tenon-tooth blade-root processing.
Background technology
Mostly the processing of tenon tooth class blade root is for a long time to be located and clamped by square chest, it is inserted in square chest by blade, between blade and square chest, pour into a mould sn-bi alloy, thereby it is as a whole that blade is connected with square chest, with square chest, realize the positioning and clamping of blade, thereby carry out the processing of tenon-tooth blade-root, see Fig. 1, in Fig. 1,15 is lathe workbench, 16 is square chest, 17 is tenon-tooth blade-root blade to be processed, its shortcoming is: it need to carry out separately the customization of square chest, make special-purpose square chest positioning fixture and make special-purpose sn-bi alloy, and sn-bi alloy can expansion cause deformable blade in cooling procedure, make the blade root tenon tooth that processes and the relative position size of working position produce deflection, the particularly reference position of leaf top centre bore skew, this just causes blade root tenon tooth process finishing, after leaf abscission square chest, need to remove prophyll top centre bore, and to take the blade root tenon tooth that processes be that base weight bores leaf top centre bore, also need in addition to process leaf top and clamp technique plane, its complex process, process costs is high, production efficiency is low, in addition, used the tight blade of square chest locating clip, in processing blade root process in the past, the leaf top of blade, because producing flutter phenomenon in cantilever position, causes the processing rigidity of blade lower, and finally affects the machining accuracy of tenon-tooth blade-root, thereby cause the repair rate of blade larger, working (machining) efficiency is low, and due to the density of the sn-bi alloy density much larger than common metal, therefore tradition adopts sn-bi alloy that blade and the method for square chest casting are located to clamping blade, and the bearing capacity of platen is increased, lathe shortening in service life.
Summary of the invention
For the problems referred to above, the invention provides the blade positioning and clamping device for tenon-tooth blade-root processing, it can effectively solve tradition and by sn-bi alloy and square chest location, clamp blade and carry out tenon-tooth blade-root and add the problem that process costs is high, production efficiency is low that exist man-hour, and can effectively improve blade processing rigidity, prolongation lathe service life.
Its technical scheme is such, it is characterized in that: it comprises blade root position positioning and clamping device and leaf top bit positioner, described blade root position positioning and clamping device and leaf top bit positioner are fixed on respectively the workbench of machining tool along the length direction of blade.
It is further characterized in that:
Described blade root position positioning and clamping device comprises base plate one, and longitudinal both ends of described base plate one are provided with L shaped positioning compression seat, and described two L shaped positioning compression seats are symmetrical installation longitudinally; The centre of the described two positioning compression seats on the lower flat of described two positioning compression seats and described base plate one is all provided with inner arc intermediate positioning support; The upper plane of described two positioning compression seats is all provided with moving press plate; On the upper inner wall of two described L shaped positioning compression seats, one of them is provided with location gradient piece, and another is provided with and compresses gradient piece, described location gradient piece and the inclined working angle and the tenon-tooth blade-root angle automatching that compress gradient piece; The lateral outer side wall of described two L shaped positioning compression seats is provided with blade root bottom surface locating piece; On described base plate one, the horizontal medial extremity of described two L shaped positioning compression seats is provided with the panel seat that baroclines, described in barocline on panel seat inclined plate be installed;
Described leaf top bit positioner comprises base plate two, on described base plate two, dead head is installed, and is provided with top on described dead head;
Described base plate one is provided with positioning key with base plate Er bottom surface, on the workbench of described machining tool, has keyway, and described base plate one is installed in described keyway with the positioning key of base plate two bottom surfaces.
Adopt blade positioning and clamping device of the present invention for the processing of tenon-tooth blade-root, its beneficial effect is: it no longer needs to use square chest to set up transition baseline, therefore it has reduced the customization of square chest, the processing steps such as casting of sn-bi alloy between square chest and blade, also effectively avoided the deformable blade causing because of the expansion of sn-bi alloy in cooling procedure simultaneously, and saved blade root tenon tooth process finishing, after leaf abscission square chest, remove prophyll top centre bore, and to take the blade root tenon tooth that processes be that base weight bores leaf top centre bore, and process leaf and push up manufacturing procedures such as clamping technique plane, it has simplified procedure of processing greatly, shortened process, reduced production cost, improved production efficiency, in addition, owing to having increased leaf top bit positioner, make the leaf top of blade divide the location that has also participated in blade to clamp, in blade root machining process, avoided the flutter phenomenon producing in cantilever position because of leaf top, improved the processing rigidity of blade, also improved the machining accuracy of tenon-tooth blade-root, reduced blade repair rate, improved working (machining) efficiency simultaneously, in addition, owing to no longer adopting the sn-bi alloy that density is larger to water casting blade and square chest, thereby greatly alleviate the bearing capacity of platen, play the effect in effective prolongation lathe life-span.
Accompanying drawing explanation
Fig. 1 was for to adopt square chest to set up the schematic diagram that transition baseline positioning and clamping blade carries out tenon-tooth blade-root processing in the past;
The structural representation of Fig. 2 for adopting positioning and clamping blade of the present invention to carry out tenon-tooth blade-root processing;
Fig. 3 is that structure for amplifying schematic diagram is looked on a left side for blade root position positioning and clamping device in Fig. 2;
Fig. 4 is the plan structure schematic diagram of Fig. 3;
Fig. 5 be Fig. 2 middle period top bit positioner overlook structure for amplifying schematic diagram.
The specific embodiment
See Fig. 2, Fig. 3, Fig. 4 and Fig. 5, it comprises blade root position positioning and clamping device and leaf top bit positioner the present invention, and blade root position positioning and clamping device and leaf top bit positioner are fixed on machining tool 15 along the length direction of blade respectively.Blade root position positioning and clamping device comprises base plate 1, and longitudinal both ends of base plate 1 are provided with longitudinally symmetrical installation of 6,7, two L shaped positioning compression seats 6,7 of L shaped positioning compression seat; The lower flat of two positioning compression seats 6,7, the centre of two positioning compression seats on base plate 1 are all provided with inner arc intermediate positioning support 5; The upper plane of two positioning compression seats is all provided with moving press plate 2; On the upper inner wall of two L shaped positioning compression seats 6,7, one of them is provided with location gradient piece 4, and another is provided with and compresses gradient piece 3, location gradient piece 4 and the inclined working angle and the tenon-tooth blade-root angle automatching that compress gradient piece 3; The installation of location gradient piece 4, compression gradient piece 3, direction blade according to reality processing is determined, blade to be processed in the present embodiment is forward blade, location gradient piece 4 is installed on positioning compression seat 7, compress gradient piece 3 and be installed on positioning compression seat 6, when backward vane that blade to be processed is same model, only need to by location gradient piece 4 with compress gradient piece 3 and exchange installation, be about to locate gradient piece 4 and be installed on positioning compression seat 6, compression gradient piece 3 is installed on to positioning compression seat; The lateral outer side wall of two L shaped positioning compression seats 6,7 is provided with blade root bottom surface locating piece 8; On base plate 1, the horizontal medial extremity of two L shaped positioning compression seats 6,7 is provided with the panel seat 11 that baroclines, and is provided with in inclined plate 10(Fig. 3 on the panel seat 11 that baroclines, 10,11 do not express); Leaf top bit positioner comprises base plate 2 12, and dead head 13 is installed on base plate 2 12, is provided with top 14 on dead head 13; Base plate 1 is provided with positioning key 9 with base plate Er12 base, on the workbench 15 of machining tool, has keyway (not shown), and base plate 1 is installed in keyway with the positioning key 9 of base plate Er12 bottom surface.In Fig. 5,18 is thread plate.

Claims (1)

1. the blade positioning and clamping device of processing for tenon-tooth blade-root, it is characterized in that: it comprises blade root position positioning and clamping device and leaf top bit positioner, described blade root position positioning and clamping device and leaf top bit positioner are fixed on respectively the workbench of machining tool along the length direction of blade; Described blade root position positioning and clamping device comprises base plate one, and longitudinal both ends of described base plate one are provided with respectively L shaped positioning compression seat, two longitudinally symmetrical installations of L shaped positioning compression seat; The centre of described two the L shaped positioning compression seats on the lower flat of described two L shaped positioning compression seats and described base plate one is all provided with inner arc intermediate positioning support; The upper plane of described two L shaped positioning compression seats is all provided with moving press plate; On the upper inner wall of two described L shaped positioning compression seats, one of them is provided with location gradient piece, and another is provided with and compresses gradient piece, described location gradient piece and the inclined working angle and the tenon-tooth blade-root angle automatching that compress gradient piece; The lateral outer side wall of described two L shaped positioning compression seats is provided with blade root bottom surface locating piece; On described base plate one, the horizontal medial extremity of described two L shaped positioning compression seats is provided with the panel seat that baroclines, described in barocline on panel seat inclined plate be installed; Described leaf top bit positioner comprises base plate two, on described base plate two, dead head is installed, and is provided with top on described dead head; Described base plate one is provided with positioning key with base plate Er bottom surface, on the workbench of described machining tool, has keyway, and described base plate one is installed in described keyway with the positioning key of base plate two bottom surfaces.
CN201210020261.0A 2012-01-29 2012-01-29 Blade positioning and clamping device used for processing blade root of tenon tooth Active CN102528499B (en)

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CN102922313B (en) * 2012-10-24 2015-03-25 无锡透平叶片有限公司 Rotary milling fixture device for machining guide vane of air compressor
CN103350358B (en) * 2013-07-29 2016-08-17 四川省自贡市海川实业有限公司 Blade milling tenon tooth fixture
CN104028983B (en) * 2014-07-01 2016-04-27 东方电气集团东方汽轮机有限公司 A kind of fir-tree root class turbine blade manufacturing process
CN105081691B (en) * 2015-07-30 2017-09-19 南通中能机械制造有限公司 Diamond shaped tooth form circular-arc roots of vanes movable vane slice processing method
CN105538015A (en) * 2015-12-07 2016-05-04 贵州黎阳航空动力有限公司 Self-adaptive positioning method for complex thin-walled surface blade parts
CN105414853B (en) * 2015-12-31 2017-08-29 无锡透平叶片有限公司 Blade root location structure for turbine blade laser melting coating
CN105420726B (en) * 2015-12-31 2018-02-06 无锡透平叶片有限公司 Adjustable clamp device for turbine blade laser melting coating
US10227874B2 (en) * 2016-09-27 2019-03-12 General Electric Company Tooling fixture assembly for processing a component of a gas turbine engine
CN107498428B (en) * 2017-09-21 2019-06-04 湖南南方通用航空发动机有限公司 Engine blower rotator tip organisation of working
CN107553169A (en) * 2017-09-28 2018-01-09 中国航发动力股份有限公司 One kind is used for aero-engine finish forge blade processing positioner
CN112247618B (en) * 2020-09-30 2022-04-12 西安三航动力科技有限公司 Special fixture and method for machining end face of tenon root of blade of aero-engine
CN113524066A (en) * 2020-10-12 2021-10-22 无锡透平叶片有限公司 Frame base for frame profile measuring tool of straight tenon tooth blade

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JPH07214440A (en) * 1994-02-02 1995-08-15 Ohashi Kogyo Kk Chucking device for article of elasticity characteristic processing such as blade
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CN101417396B (en) * 2008-11-27 2010-06-09 西安交通大学 Turbine hollow blade rabbet processing locating clamping method and the clamp
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CN202479860U (en) * 2012-01-29 2012-10-10 无锡透平叶片有限公司 Blade locating clamping device for tenon tooth blade root processing

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