CN102528258A - Multi-wire copper harness end forming device and forming method thereof - Google Patents

Multi-wire copper harness end forming device and forming method thereof Download PDF

Info

Publication number
CN102528258A
CN102528258A CN2012100074773A CN201210007477A CN102528258A CN 102528258 A CN102528258 A CN 102528258A CN 2012100074773 A CN2012100074773 A CN 2012100074773A CN 201210007477 A CN201210007477 A CN 201210007477A CN 102528258 A CN102528258 A CN 102528258A
Authority
CN
China
Prior art keywords
multifibres
copper cash
conductive electrode
cylinder
signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012100074773A
Other languages
Chinese (zh)
Other versions
CN102528258B (en
Inventor
张勇
马铁军
谢红霞
杨思乾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northwestern Polytechnical University
Original Assignee
Northwestern Polytechnical University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northwestern Polytechnical University filed Critical Northwestern Polytechnical University
Priority to CN2012100074773A priority Critical patent/CN102528258B/en
Publication of CN102528258A publication Critical patent/CN102528258A/en
Application granted granted Critical
Publication of CN102528258B publication Critical patent/CN102528258B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Electrolytic Production Of Metals (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a multi-wire copper harness end forming device and a method for forming a multi-wire copper harness end by the aid of the multi-wire copper harness end forming device, which are used for solving the technical problem that connection quality of a multi-wire copper hardness and a conducting copper plate is poor by an existing resistance welding method. The technical scheme includes that the device comprises a worktable (1), a power source (28), a controller (29), a forming fixture and a pressurizing mechanism, high-precision forming of the multi-wire copper harness end is realized under the effect of pressure, two sides of the forming fixture are made of high-temperature-resistant ceramic insulating materials, heating current which is precisely controlled uniquely flows through the multi-wire copper harness end assuredly, a stopping mechanism and a copper hardness end positioning mechanism which are disposed on two sides of the forming fixture adopt an electronic-controlled pneumatic closing mode, a copper harness can be quickly assembled and disassembled, the device is provided with a mum-grade high-precision displacement sensor, and a method for controlling conduction time by the aid of deformation displacement quantity is adopted and matches with the forming fixture, so that stably control of high-precision dimension when the multi-wire copper harness end is formed is realized.

Description

Multifibres copper cash bundle end moulding device and forming method thereof
Technical field
The present invention relates to a kind of shaped device, particularly relate to a kind of multifibres copper cash bundle end moulding device.Also relate to this multifibres copper cash bundle end moulding device moulding multifibres copper cash Shu Duantou method of utilizing.
Background technology
When small bore multifibres copper cash bundle adopts resistance-welding process to be connected with conductive copper sheet; If directly use the copper cash Shu Duantou of not moulding to be connected with conductive copper sheet; Multifibres copper cash Shu Duantou certainly will be loose under the effect of welding pressure; Only there is the part copper wire harness to link to each other, thereby influences conductive effect with conductive copper sheet.The effective ways that address this problem are before resistance-welding process, multifibres copper cash Shu Duantou are pre-formed as the square-section of tight one by the loose structure extruding.
Known common hot pressing or cold compression molding method are to exerted pressure moulding or directly to the moulding of being exerted pressure by profiled member by profiled member through the pressure head after the preheating.In order to guarantee after the preformed of small bore multifibres copper cash bundle reliability and the uniformity with the conductive copper sheet welding quality; Square-section size to after the multifibres copper cash Shu Duantou preformed has higher required precision, is difficult to carry out moulding with the known common hot pressing or the method for colding pressing.
Summary of the invention
For multifibres copper cash Shu Duantou and conductive copper sheet are fused, the present invention provides a kind of multifibres copper cash bundle end moulding device.This device is made up of shaping jig, pressing mechanism, power supply and controller; Under pressure; The resistance Joule heat that produces when utilizing electric current to pass through shaping area can be realized the high accuracy precise forming of small bore multifibres copper cash Shu Duantou as the method for multifibres copper cash Shu Duantou distortion institute calorific requirement; Adopt accurate medium frequency inverter electric resistance welding dc source accurately to control the size and the time of moulding heating current, can realize the accurately controlled of multifibres copper cash Shu Duantou distortion institute calorific requirement; The refractory ceramics insulating materials is adopted in the shaping jig both sides, can guarantee the accurately unique multifibres copper cash Shu Duantou that flows through of heating current of control; Shaping jig both sides stop mechanism and copper cash Shu Duantou detent mechanism adopt the ecp closed manners, can realize the quick loading and unloading of copper cash bundle; Adopt μ m level high accuracy displacement sensor, use the deformation displacement amount control method of conduction time, cooperate the stable control of high accuracy size in the time of to realize the moulding of small bore multifibres copper cash Shu Duantou hot extrusion square-section with shaping jig; Medium frequency inverter electric resistance welding dc source adopts the three-phase symmetrical powering, and electrical source power factor is high, energy-conservation, need not add auxiliary material in the forming process, can well multifibres copper cash Shu Duantou and conductive copper sheet be fused.
The present invention also provides this multifibres copper cash bundle end moulding device moulding multifibres copper cash Shu Duantou method of utilizing.
The technical solution adopted for the present invention to solve the technical problems is: a kind of multifibres copper cash bundle end moulding device; Comprise workbench 1, power supply 28 and controller 29; Power supply 28 is fixed on the workbench 1 with controller 29, is characterized in also comprising shaping jig and pressing mechanism; Shaping jig comprises right bracing frame 2, right backstop cylinder 3, right fairlead 4, right backstop cylinder axis 5, right installation sleeve 6, conductive electrode 7, lower conducting plate 9, insulating cement plank 10, shaping jig mount pad 11, left installation sleeve 12, left backstop cylinder axis 13, left fairlead 14, left backstop cylinder 15 and left bracing frame 16 down; Shaping jig mount pad 11 is fixed on the workbench 1, and lower conducting plate 9 is designed to water-cooling structure; Fixed insulation bakelite plate 10, lower conducting plate 9 and following conductive electrode 7 successively from top to bottom on the shaping jig mount pad 11, on lower conducting plate 9, the upper surface centre bit of following conductive electrode 7 is equipped with the rectangular boss face to following conductive electrode 7 through screw in compression; Left side bracing frame 16 and right bracing frame 2 are individually fixed in the left and right sides of shaping jig mount pad 11 on the workbench 1; Left side backstop cylinder 15 is supported by left bracing frame 16; Left side backstop cylinder axis 13 is connected with left installation sleeve 12; Left side fairlead 14 is enclosed within on the left backstop cylinder axis 13, and is connected through a support and shaping jig mount pad 11, and left collets 34 are arranged in left installation sleeve 12, are held out against by two screws at left installation sleeve 12 tops; Right backstop cylinder 3 is supported by right bracing frame 2; Right backstop cylinder axis 5 is connected with right installation sleeve 6; Right fairlead 4 is enclosed within on the right backstop cylinder axis 5; And be connected through a support and shaping jig mount pad 11, right collets 33 are arranged in right installation sleeve 6, are held out against by two screws at right installation sleeve 6 tops; Leave the gap between left and right installation sleeve 12 and 6 lower surface and the following conductive electrode 7; Positioning cylinder 30 is fixed on shaping jig mount pad 11 back, between pressurization cylinder frame 25 and fixed insulation bakelite plate 10, lower conducting plate 9 and following conductive electrode 7; Locating piece 32 adopts the insulation connected mode to be connected with positioning cylinder axle 31.
Pressing mechanism comprises and adds air cylinder 24, cylinder axis 23, goes up conductive plate mount pad 22, insulating cement plank 21, go up conductive plate 20, water collar 18 and last conductive electrode 17; Add air cylinder 24 and place pressurization cylinder frame 25 tops; Last conductive plate mount pad 22 is connected with cylinder axis 23; Last conductive plate 20 is connected through screw and last conductive plate mount pad 22 across insulating cement plank 21; Water collar 18 is installed in the below of last conductive plate 20, and last conductive electrode 17 adopts interference fit to embed in the water collar 18; The rectangular boss face sizes of last conductive electrode 17 lower surface sizes and following conductive electrode 7 etc. are centering in twos greatly also;
Power supply 28 adopts medium frequency inverter electric resistance welding dc source, and lays near pressurization cylinder frame 25, and the positive and negative output of power supply 28 is electrically connected with last conductive plate 20 and lower conducting plate 9 respectively through busbar 26,27; Between controller 29 and the power supply 28 interface circuit is arranged.
Described conductive electrode 7 materials down are simple metal tungsten.
Described lower conducting plate 9 materials are red coppers.
Described upward conductive electrode 17 materials are simple metal tungsten.
Described upward conductive plate 20 materials are red coppers.
Described water collar 18 materials are red coppers.
Described busbar 26,27 materials are red coppers.
Described displacement transducer 19 is μ m level high accuracy displacement sensors.
Described left and right collets the 34, the 33rd, the high-temperature insulation ceramic material.
A kind ofly utilize above-mentioned multifibres copper cash bundle end moulding device moulding multifibres copper cash Shu Duantou method, be characterized in may further comprise the steps:
(1) provides the forming tank closure signal, after controller 29 receives the forming tank closure signal, send left backstop cylinder solenoid valve power on signal 35, right backstop cylinder solenoid valve power on signal 36 and positioning cylinder magnetic valve power on signal 38; Left side collets 34 are drawn close down the both sides of conductive electrode 7 with right collets 33, and locating piece 32 ejects forward, form forming tank;
(2) need an end of moulding to put into forming tank multifibres copper cash bundle 8, make the forming ends of multifibres copper cash bundle 8 draw close locating piece 32.
(3) after controller 29 receives the moulding enabling signal, send pressurization cylinder solenoid valve power on signal 37, cylinder axis 23 promotes conductive electrode 17 immediately and moves downward up to multifibres copper cash bundle 8 terminations tightly are pressed in down on the epirelief table top of conductive electrode 7.
(4) controller 29 sends the beginning power on signal of power supply 28.Power supply 28 begins energising by setting current value, provides distortion required heat for multifibres copper cash bundle 8 terminations.
(5) when controller 29 detected the deformation displacement amount that the practical distortion displacement of displacement transducer 19 equals to set, controller 29 sent the energising end signal of power supply 28.
(6) controller 29 turn-offs pressurization cylinder solenoid valve power on signal 37, and last conductive electrode 17 is lifted; Controller 29 turn-offs left backstop cylinder solenoid valve power on signal 35, right backstop cylinder solenoid valve power on signal 36 and positioning cylinder magnetic valve power on signal 38 more successively then.Left side collets 34 and right collets 33 leave down the both sides of conductive electrode 7 respectively, and locating piece 32 withdraws from backward, and forming tank is opened.
(7) forming tank, execution in step (1)~(6) are again taken out in multifibres copper cash bundle 8 terminations of moulding.
The invention has the beneficial effects as follows: the present invention under pressure, the resistance Joule heat that produces when utilizing electric current to pass through shaping area has been realized the high accuracy precise forming of small bore multifibres copper cash Shu Duantou as the method for multifibres copper cash Shu Duantou distortion institute calorific requirement; Adopt accurate medium frequency inverter electric resistance welding dc source accurately to control the size and the time of moulding heating current, realized the accurately controlled of multifibres copper cash Shu Duantou distortion institute calorific requirement; The refractory ceramics insulating materials is adopted in the shaping jig both sides, has guaranteed the unique multifibres copper cash Shu Duantou that flows through of heating current of accurate control; Shaping jig both sides stop mechanism and copper cash Shu Duantou detent mechanism adopt the ecp closed manners, have realized the quick loading and unloading of copper cash bundle; Adopt μ m level high accuracy displacement sensor, use the deformation displacement amount control method of conduction time, cooperate, the stable control of high accuracy size when having realized the moulding of small bore multifibres copper cash Shu Duantou hot extrusion square-section with shaping jig; Medium frequency inverter electric resistance welding dc source adopts the three-phase symmetrical powering, and electrical source power factor is high, energy-conservation, need not add auxiliary material in the forming process, has realized efficient, the high-quality and accurate cheaply hot extrusion molding of small bore multifibres copper cash Shu Duantou.
Below in conjunction with the specific embodiment the present invention is elaborated.
Description of drawings
Fig. 1 is the structural representation of multifibres copper cash bundle end moulding device of the present invention.
Fig. 2 is that A-A overlooks enlarged drawing in the part among Fig. 1.
Among the figure, 1-workbench, the right bracing frame of 2-, the right backstop cylinder of 3-, the right fairlead of 4-, the right backstop cylinder axis of 5-; The right installation sleeve of 6-, conductive electrode under the 7-, 8-multifibres copper cash bundle, 9-lower conducting plate, 10,21-insulating cement plank, 11-shaping jig mount pad; 12-left side installation sleeve, 13-left side backstop cylinder axis, 14-left side fairlead, 15-left side backstop cylinder, 16-left side bracing frame; The last conductive electrode of 17-, 18-water collar, 19-displacement transducer, the last conductive plate of 20-, the last conductive plate mount pad of 22-; The 23-cylinder axis, 24-adds air cylinder, the 25-cylinder frame that pressurizes, 26, the 27-busbar, 28-power supply; The 29-controller, 30-positioning cylinder, 31-positioning cylinder axle, 32-locating piece, the right collets of 33-; 34-left side collets, 35-left side backstop cylinder solenoid valve power on signal, the right backstop cylinder solenoid valve of 36-power on signal, 37-pressurization cylinder solenoid valve power on signal, 38-positioning cylinder magnetic valve power on signal.
The specific embodiment
With reference to Fig. 1, Fig. 2, multifibres copper cash bundle end moulding device of the present invention is made up of shaping jig, pressing mechanism, power supply 28 and controller 29.
Shaping jig is made up of left and right pneumatic stop mechanism, the pneumatic detent mechanism in wire harness top and following galvanic circle.Left and right pneumatic stop mechanism is symmetry fully.Shaping jig comprises right bracing frame 2, right backstop cylinder 3, right fairlead 4, right backstop cylinder axis 5, right installation sleeve 6, conductive electrode 7, lower conducting plate 9, insulating cement plank 10, shaping jig mount pad 11, left installation sleeve 12, left backstop cylinder axis 13, left fairlead 14, left backstop cylinder 15 and left bracing frame 16 down, its effect be for the left and right sides of realizing the rectangle moulding of wire harness end spacing.Shaping jig mount pad 11 is fixed on the workbench 1; Fixed insulation bakelite plate 10, lower conducting plate 9 and following conductive electrode 7 successively from top to bottom on the shaping jig mount pad 11; On lower conducting plate 9, the upper surface centre bit of following conductive electrode 7 is equipped with the rectangular boss face to following conductive electrode 7 through screw in compression; Right backstop cylinder 3 is supported by right bracing frame 2; Right backstop cylinder axis 5 is connected with right installation sleeve 6; Right fairlead 4 is enclosed within on the right backstop cylinder axis 5; And be connected through a support and shaping jig mount pad 11, right collets 33 are installed in the right installation sleeve 6, held out against by two screws at right installation sleeve 6 tops.Because the guide effect of right fairlead 4, can guarantee beat can not take place when right backstop cylinder 3 drives right installation sleeve 6 move left and right.The pneumatic stop mechanism in a left side is identical with right pneumatic stop mechanism principle.Left side backstop cylinder 15 is supported by left bracing frame 16; Left side backstop cylinder axis 13 is connected with left installation sleeve 12; Left side fairlead 14 is enclosed within on the left backstop cylinder axis 13; And be connected through a support and shaping jig mount pad 11, left collets 34 are installed in the left installation sleeve 12, held out against by two screws at left installation sleeve 12 tops.Because the guide effect of left fairlead 14, can guarantee beat can not take place when left backstop cylinder 15 drives left installation sleeve 12 move left and right.Following galvanic circle is by conductive electrode 7, lower conducting plate 9 constitute down.Following conductive electrode 7 adopts simple metal tungsten material, though simple metal tungsten material electrical conductivity is low than other copper alloy electrode material, has good high temperature hardness, and at high temperature is difficult for sticking together with the wire harness copper material; The epirelief mesa width of following conductive electrode 7 is designed to the rectangle width that requires after the moulding of wire harness end.Lower conducting plate 9 is selected the red copper material for use, in order to strengthen heat radiation, is designed to water-cooling structure.During assembling, following conductive electrode 7 is mounted on shaping jig mount pad 11 through insulation bakelite plate 10 with it again through after screw in compression is on lower conducting plate 9; The height of left and right pneumatic stop mechanism should guarantee to leave the gap between lower surface and the following conductive electrode 7 of left and right installation sleeve 12,6, guarantees that left and right installation sleeve 12 and 6 can not contact with following conductive electrode 7 when the move left and right to rub.The pneumatic detent mechanism in wire harness top is made up of positioning cylinder 30, positioning cylinder axle 31 and locating piece 32, and the top of accomplishing wire harness end rectangle moulding is spacing.Positioning cylinder 30 is fixed on shaping jig mount pad 11 back, between pressurization cylinder frame 25 and fixed insulation bakelite plate 10, lower conducting plate 9 and following conductive electrode 7; The setting height(from bottom) of locating piece 32 should guarantee that locating piece 32 comes in contact friction at the epirelief table top that moves forward and backward Shi Buhui and following conductive electrode 7; Locating piece 32 adopts the insulation connected mode with positioning cylinder axle 31, avoids heating current to pass through it and forms shunting circuit.Left and right collets 34 and 33 are selected the high-temperature insulation ceramic material for use, and left and right collets 34 and 33 and supporting with it left and right installation sleeve 12 and 6 machining accuracy should be able to guarantee the parallelism precision requirement with the convex platform two sides of following conductive electrode 7.
Pressing mechanism comprises and adds air cylinder 24, cylinder axis 23, goes up conductive plate mount pad 22, insulating cement plank 21, go up conductive plate 20, water collar 18 and last conductive electrode 17.Add air cylinder 24 and place pressurization cylinder frame 25 tops; Last conductive plate mount pad 22 is connected with cylinder axis 23; Last conductive plate 20 isolated edge bakelite plates 21 are connected through screw and last conductive plate mount pad 22; Water collar 18 is installed in the below of last conductive plate 20, and last conductive electrode 17 adopts interference fit to embed in the water collar 18.Last conductive electrode 17 also adopts simple metal tungsten material, and last conductive electrode 17 lower surface rectangular dimension are the rectangular dimension that requires after the moulding of wire harness end.Last conductive plate 20 adopts the red copper material with water collar 18.During assembling, should guarantee the perpendicularity when adding air cylinder 24 moves up and down in whole travel range, also will guarantee the convex platform centering of conductive electrode 17 and following conductive electrode 7 simultaneously.
Power supply 28 adopts medium frequency inverter electric resistance welding dc source, and the riding position of power supply 28 can reduce the output loss of power supply 28 so as far as possible near pressurization cylinder frame 25.The positive and negative output of power supply 28 is electrically connected with lower conducting plate 9 with last conductive plate 20 respectively through busbar 26 and 27, and in order to reduce the load circuit resistance of power supply 28, busbar 26 and 27 is selected the red copper material for use.Because locating piece 32 has adopted the insulation connected mode with positioning cylinder axle 31; And left and right collets 34,33 are selected the high-temperature insulation ceramic material for use; After adding air cylinder 24 and driving conductive electrode 17 and compress multifibres copper cash bundle 8; The output current of power supply 28 will form from the positive output end of power supply 28, via busbar 26, go up conductive plate 20, water collar 18, go up conductive electrode 17, multifibres copper cash bundle 8, conductive electrode 7, lower conducting plate 9 and busbar 27 down, to the unique path of the negative output terminal of power supply 28.According to Joule's law; When electric current flows through shaping area; Owing to there is shaping area resistance (internal resistance that comprises each copper wire in contact resistance between each copper wire in contact resistance between contact resistance, multifibres copper cash bundle 8 and the following conductive electrode 7 between conductive electrode 17 and the multifibres copper cash bundle 8, the multifibres copper cash bundle 8 and the multifibres copper cash bundle 8); The Joule heat that will have a resistance, the size of resistance Joule heat equal electric current square, the product of conduction time and shaping area resistance.The resistance Joule heat that produces when electric current flows through shaping area provides the distortion of multifibres copper cash bundle 8 ends required heat; Under the acting in conjunction that adds air cylinder 24 applied pressures; The constraint of locating piece 32 and left collets 34 and right collets 33 can realize the rectangle moulding of small bore multifibres copper cash bundle in addition.For guaranteeing the accurate rectangle moulding of small bore multifibres copper cash bundle, power supply 28 should be selected 1 ampere and 1 millisecond the electric current and the medium frequency inverter electric resistance welding dc source of time control resolution.
Controller 29 is used to realize the automatic control of forming process.Controller 29 is through detecting left backstop cylinder 13, right backstop cylinder 3, adding the magnetic switch signal of air cylinder 24 and positioning cylinder 30; By the left backstop cylinder solenoid valve power on signal of control 35, right backstop cylinder solenoid valve power on signal 36, pressurization cylinder solenoid valve power on signal 37 and the positioning cylinder magnetic valve power on signal 38 of designing program, thereby realize the action control of associated cylinder.Simultaneously, controller 29 also have and power supply 28 between interface circuit, send the beginning power on signal of power supply 28 and receive the energising end signal of power supply 28 through this interface circuit.
Displacement transducer 19 is fixed on the pressurization cylinder frame 25, the deformation displacement amount of short transverse when being used to detect the 8 end moulding of multifibres copper cash bundle.In order to realize the precise forming of multifibres copper cash bundle end, displacement transducer 19 is selected μ m level high accuracy displacement sensor for use.
In order to control the height dimension of square-section behind the multifibres copper cash beam forming, adopted the method for deformation displacement amount control conduction time.In the forming process, controller 29 passes through the practical distortion displacements that displacement transducer 19 constantly detects short transverses, and compares with the deformation displacement amount of setting, and when the practical distortion displacement equaled to set the deformation displacement amount, power supply 28 stopped output current.
Forming process is following:
1. provide the forming tank closure signal, after controller 29 receives the forming tank closure signal, send left backstop cylinder solenoid valve power on signal 35, right backstop cylinder solenoid valve power on signal 36 and positioning cylinder magnetic valve power on signal 38.Left side collets 34 are drawn close down the both sides of conductive electrode 7 with right collets 33, and locating piece 32 ejects forward, form forming tank.
2. need an end of moulding to put into forming tank multifibres copper cash bundle 8, make the forming ends of multifibres copper cash bundle 8 draw close locating piece 32.
3. provide the moulding enabling signal; After controller 29 receives the moulding enabling signal; Send pressurization cylinder solenoid valve power on signal 37, cylinder axis 23 promotes conductive electrode 17 immediately and moves downward up to multifibres copper cash bundle 8 ends tightly are pressed in down on the epirelief table top of conductive electrode 7.
4. controller 29 sends the beginning power on signal of power supply 28.Power supply 28 begins energising by setting current value, provides distortion required heat for multifibres copper cash bundle 8 ends.
5. when controller 29 detected the deformation displacement amount that the practical distortion displacement of displacement transducer 19 equals to set, controller 29 sent the energising end signal of power supply 28.
6. controller 29 turn-offs pressurization cylinder solenoid valve power on signal 37, and last conductive electrode 17 is lifted; Controller 29 turn-offs left backstop cylinder solenoid valve power on signal 35, right backstop cylinder solenoid valve power on signal 36 and positioning cylinder magnetic valve power on signal 38 more successively then.Left side collets 34 and right collets 33 leave down the both sides of conductive electrode 7 respectively, and locating piece 32 withdraws from backward, and forming tank is opened.
7. multifibres copper cash bundle 8 is taken out forming tank, carry out 1~6 step again.

Claims (10)

1. a multifibres copper cash bundle end moulding device comprises workbench (1), power supply (28) and controller (29), and power supply (28) and controller (29) are fixed on the workbench (1), it is characterized in that: also comprise shaping jig and pressing mechanism; Shaping jig comprises right bracing frame (2), right backstop cylinder (3), right fairlead (4), right backstop cylinder axis (5), right installation sleeve (6), following conductive electrode (7), lower conducting plate (9), insulating cement plank (10), shaping jig mount pad (11), left installation sleeve (12), left backstop cylinder axis (13), left fairlead (14), left backstop cylinder (15) and left bracing frame (16); Shaping jig mount pad (11) is fixed on the workbench (1), and lower conducting plate (9) is designed to water-cooling structure; Fixed insulation bakelite plate (10), lower conducting plate (9) and following conductive electrode (7) successively from top to bottom on the shaping jig mount pad (11), on lower conducting plate (9), the upper surface centre bit of following conductive electrode (7) is equipped with the rectangular boss face to following conductive electrode (7) through screw in compression; Left side bracing frame (16) and right bracing frame (2) are individually fixed in the left and right sides that workbench (1) is gone up shaping jig mount pad (11); Left side backstop cylinder (15) is supported by left bracing frame (16); Left side backstop cylinder axis (13) is connected with left installation sleeve (12); Left side fairlead (14) is enclosed within on the left backstop cylinder axis (13), and is connected through a support and shaping jig mount pad (11), and left collets (34) are arranged in left installation sleeve (12), are held out against by two screws at left installation sleeve (12) top; Right backstop cylinder (3) is supported by right bracing frame (2); Right backstop cylinder axis (5) is connected with right installation sleeve (6); Right fairlead (4) is enclosed within on the right backstop cylinder axis (5); And be connected through a support and shaping jig mount pad (11), right collets (33) are arranged in right installation sleeve (6), are held out against by two screws at right installation sleeve (6) top; Leave the gap between the lower surface of left and right installation sleeve (12,6) and the following conductive electrode (7); Positioning cylinder (30) is fixed on shaping jig mount pad (11) at the back, is positioned between pressurization cylinder frame (25) and fixed insulation bakelite plate (10), lower conducting plate (9) and the following conductive electrode (7); Locating piece (32) adopts the insulation connected mode to be connected with positioning cylinder axle (31); Pressing mechanism comprises and adds air cylinder (24), cylinder axis (23), goes up conductive plate mount pad (22), insulating cement plank (21), go up conductive plate (20), water collar (18) and last conductive electrode (17); Add air cylinder (24) and place pressurization cylinder frame (25) top; Last conductive plate mount pad (22) is connected with cylinder axis (23); Last conductive plate (20) is connected through screw and last conductive plate mount pad (22) across insulating cement plank (21); Water collar (18) is installed in the below of last conductive plate (20), and last conductive electrode (17) adopts interference fit to embed in the water collar (18); The rectangular boss face sizes of last conductive electrode (17) lower surface size and following conductive electrode (7) etc. are centering in twos greatly also; Power supply (28) adopts medium frequency inverter electric resistance welding dc source, and lays near pressurization cylinder frame (25), and the positive and negative output of power supply (28) is electrically connected with last conductive plate (20) and lower conducting plate (9) respectively through busbar (26,27); Between controller (29) and the power supply (28) interface circuit is arranged.
2. multifibres copper cash bundle end moulding device according to claim 1 is characterized in that: described conductive electrode (7) material down is a simple metal tungsten.
3. multifibres copper cash bundle end moulding device according to claim 1, it is characterized in that: described lower conducting plate (9) material is a red copper.
4. multifibres copper cash bundle end moulding device according to claim 1 is characterized in that: described upward conductive electrode (17) material is a simple metal tungsten.
5. multifibres copper cash bundle end moulding device according to claim 1 is characterized in that: described upward conductive plate (20) material is a red copper.
6. multifibres copper cash bundle end moulding device according to claim 1, it is characterized in that: described water collar (18) material is a red copper.
7. multifibres copper cash bundle end moulding device according to claim 1 is characterized in that: described busbar (26,27) material is a red copper.
8. multifibres copper cash bundle end moulding device according to claim 1 is characterized in that: described displacement transducer (19) is a μ m level high accuracy displacement sensor.
9. multifibres copper cash bundle end moulding device according to claim 1, it is characterized in that: described left and right collets (34,33) are the high-temperature insulation ceramic materials.
10. one kind is utilized the said multifibres copper cash of claim 1 bundle end moulding device moulding multifibres copper cash Shu Duantou method, it is characterized in that may further comprise the steps:
(a) provide the forming tank closure signal, after controller (29) receives the forming tank closure signal, send left backstop cylinder solenoid valve power on signal (36), right backstop cylinder solenoid valve power on signal (36) and positioning cylinder magnetic valve power on signal (38); Left side collets (34) and right collets (33) are drawn close down the both sides of conductive electrode (7), and locating piece (32) ejects forward, form forming tank;
(b) need an end of moulding to put into forming tank multifibres copper cash bundle (8), make the forming ends of multifibres copper cash bundle (8) draw close locating piece (32);
(c) after controller (29) receives the moulding enabling signal, send pressurization cylinder solenoid valve power on signal (37), cylinder axis (23) promotes conductive electrode (17) immediately and moves downward up to multifibres copper cash bundle (8) termination is pressed on down on the epirelief table top of conductive electrode (7);
(d) controller (29) sends the beginning power on signal of power supply (28); Power supply (28) begins energising by setting current value, provides distortion required heat for multifibres copper cash bundle (8) termination;
(e) when controller (29) detected the deformation displacement amount that the practical distortion displacement of displacement transducer (19) equals to set, controller (29) sent the energising end signal of power supply (28);
(f) controller (29) turn-offs pressurization cylinder solenoid valve power on signal (37), and last conductive electrode (17) is lifted; Controller (29) turn-offs left backstop cylinder solenoid valve power on signal (36), right backstop cylinder solenoid valve power on signal (36) and positioning cylinder magnetic valve power on signal (38) more successively then; Left side collets (34) and right collets (33) leave down the both sides of conductive electrode (7) respectively, and locating piece (32) withdraws from backward, and forming tank is opened;
(g) forming tank, execution in step (a)~(f) are again taken out in multifibres copper cash bundle (8) termination of moulding.
CN2012100074773A 2012-01-11 2012-01-11 Multi-wire copper harness end forming device and forming method thereof Expired - Fee Related CN102528258B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100074773A CN102528258B (en) 2012-01-11 2012-01-11 Multi-wire copper harness end forming device and forming method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100074773A CN102528258B (en) 2012-01-11 2012-01-11 Multi-wire copper harness end forming device and forming method thereof

Publications (2)

Publication Number Publication Date
CN102528258A true CN102528258A (en) 2012-07-04
CN102528258B CN102528258B (en) 2013-12-04

Family

ID=46336965

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012100074773A Expired - Fee Related CN102528258B (en) 2012-01-11 2012-01-11 Multi-wire copper harness end forming device and forming method thereof

Country Status (1)

Country Link
CN (1) CN102528258B (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358002A (en) * 2013-06-25 2013-10-23 欧托凯勃汽车线束(太仓)有限公司 Electric resistance welding equipment and method for welding end part of flat copper braided belt
CN103831522A (en) * 2014-03-26 2014-06-04 中国工程物理研究院机械制造工艺研究所 Small-diameter pipe extrusion and soldering sealing device
CN103831519A (en) * 2014-03-26 2014-06-04 中国工程物理研究院机械制造工艺研究所 Small-diameter tube extrusion solder sealing executive device with pressure balance function
CN105720443A (en) * 2016-04-07 2016-06-29 黄山永舟仪器有限公司 Clamping device for processing wiring harness fixing device
CN106077931A (en) * 2016-08-22 2016-11-09 西华大学 A kind of extraordinary mash welder
CN106216899A (en) * 2016-08-31 2016-12-14 宁波新州焊接设备有限公司 Automatically soldering equipment is arranged
CN108326407A (en) * 2018-03-19 2018-07-27 佛山市顺德区利虹电子有限公司 A kind of safe and efficient automatic multi-plane butt-welding machine
CN108942045A (en) * 2017-08-01 2018-12-07 汪思芳 A kind of automobile fixture that material folding is stable
CN111185657A (en) * 2020-01-14 2020-05-22 西华大学 Cladding tube electrode and preparation method thereof
CN116787039A (en) * 2023-08-29 2023-09-22 云南途赛工程建设有限公司 Electrode welding tool for aluminum oxide roasting furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0517040A1 (en) * 1991-05-30 1992-12-09 Maschinen- Und Apparatevertrieb Helmut Strunk Method for welding braid leads, especially copper braids
CN1383954A (en) * 2001-04-27 2002-12-11 宫地技术株式会社 Resistive welder for coated wire
CN101001712A (en) * 2004-07-23 2007-07-18 申克超声波技术有限责任公司 Method for producing a welded joint and corresponding welded joint
CN202053090U (en) * 2011-03-30 2011-11-30 芜湖瑞和机电有限公司 Rotary fixture for double-sided milling machine
CN202070846U (en) * 2011-01-21 2011-12-14 东莞市焊友自动化设备有限公司 Intermediate-frequency inversion AC & DC spot and projection welding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0517040A1 (en) * 1991-05-30 1992-12-09 Maschinen- Und Apparatevertrieb Helmut Strunk Method for welding braid leads, especially copper braids
CN1383954A (en) * 2001-04-27 2002-12-11 宫地技术株式会社 Resistive welder for coated wire
CN101001712A (en) * 2004-07-23 2007-07-18 申克超声波技术有限责任公司 Method for producing a welded joint and corresponding welded joint
CN202070846U (en) * 2011-01-21 2011-12-14 东莞市焊友自动化设备有限公司 Intermediate-frequency inversion AC & DC spot and projection welding machine
CN202053090U (en) * 2011-03-30 2011-11-30 芜湖瑞和机电有限公司 Rotary fixture for double-sided milling machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358002A (en) * 2013-06-25 2013-10-23 欧托凯勃汽车线束(太仓)有限公司 Electric resistance welding equipment and method for welding end part of flat copper braided belt
CN103358002B (en) * 2013-06-25 2015-09-09 欧托凯勃汽车线束(太仓)有限公司 For electric resistance welding equipment and the method for soldering flat braiding copper strips end
CN103831522A (en) * 2014-03-26 2014-06-04 中国工程物理研究院机械制造工艺研究所 Small-diameter pipe extrusion and soldering sealing device
CN103831519A (en) * 2014-03-26 2014-06-04 中国工程物理研究院机械制造工艺研究所 Small-diameter tube extrusion solder sealing executive device with pressure balance function
CN103831522B (en) * 2014-03-26 2016-01-20 中国工程物理研究院机械制造工艺研究所 A kind of small diameter tube extruding solder sealer
CN103831519B (en) * 2014-03-26 2016-02-17 中国工程物理研究院机械制造工艺研究所 A kind of small diameter tube extruding sealing actuating unit with pressure balance function
CN105720443A (en) * 2016-04-07 2016-06-29 黄山永舟仪器有限公司 Clamping device for processing wiring harness fixing device
CN105720443B (en) * 2016-04-07 2018-07-03 黄山永舟仪器有限公司 A kind of clamping device for wire harness fixing device processing
CN106077931A (en) * 2016-08-22 2016-11-09 西华大学 A kind of extraordinary mash welder
CN106216899A (en) * 2016-08-31 2016-12-14 宁波新州焊接设备有限公司 Automatically soldering equipment is arranged
CN108942045A (en) * 2017-08-01 2018-12-07 汪思芳 A kind of automobile fixture that material folding is stable
CN108326407A (en) * 2018-03-19 2018-07-27 佛山市顺德区利虹电子有限公司 A kind of safe and efficient automatic multi-plane butt-welding machine
CN111185657A (en) * 2020-01-14 2020-05-22 西华大学 Cladding tube electrode and preparation method thereof
CN116787039A (en) * 2023-08-29 2023-09-22 云南途赛工程建设有限公司 Electrode welding tool for aluminum oxide roasting furnace
CN116787039B (en) * 2023-08-29 2023-11-03 云南途赛工程建设有限公司 Electrode welding tool for aluminum oxide roasting furnace

Also Published As

Publication number Publication date
CN102528258B (en) 2013-12-04

Similar Documents

Publication Publication Date Title
CN102528258B (en) Multi-wire copper harness end forming device and forming method thereof
CN202539785U (en) Device for forming end socket of multi-wire copper harness
CN103495791B (en) Capacitor pin and lead welding machine
CN110497130A (en) A kind of battery modules apparatus for welding and positioning and welding method
CN102773614A (en) Medium frequency induction welding method of rail
CN209867610U (en) Hot pressing mechanism of hot press
KR101372391B1 (en) Jig for high frequency signal welding machine
CN202029395U (en) Hot press heating by electric resistance welding
CN102554450A (en) Multi-layer electrode ultrasonic manipulator welding equipment for power battery
CN110918739B (en) Rapid heating-forming device and method for aluminum alloy vehicle body component
CN207873377U (en) Electric resistance welder
CN202316626U (en) Extrusion die heating device for extruding machine
CN204657726U (en) Breaker contact system welding electrode mounting structure
KR200459570Y1 (en) Apparatus for pre-forming engine valve using divided electrode with clamping type
CN207873252U (en) A kind of trailing type pipe fitting cutting machine
CN210254665U (en) High-power magnetic latching relay resistance welding device
KR101767890B1 (en) Apparatus for machining workpieces made of high strength steel
CN107971619A (en) Molecule Diffusion Welding device
CN204843252U (en) Temperature control device is used in welding of following aluminium alloy plate material of 1mm
CN102672960A (en) Hot press using resistance welding for heating
CN216802043U (en) Automatic stud welding device
CN218487444U (en) Automatic protection formula ejection of compact structure that railing pressure resistance welding was used
CN215846267U (en) Contact system welding mechanism
CN208216032U (en) A kind of novel lamp cup lamp plate hot melt assembly equipment
CN220388222U (en) Welding equipment for steel bar truss floor support plate

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131204

Termination date: 20150111

EXPY Termination of patent right or utility model