CN102524932B - Method for applying natural solid flavors and fragrances to papermaking-reconstructed tobacco sheets - Google Patents

Method for applying natural solid flavors and fragrances to papermaking-reconstructed tobacco sheets Download PDF

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CN102524932B
CN102524932B CN2010105980972A CN201010598097A CN102524932B CN 102524932 B CN102524932 B CN 102524932B CN 2010105980972 A CN2010105980972 A CN 2010105980972A CN 201010598097 A CN201010598097 A CN 201010598097A CN 102524932 B CN102524932 B CN 102524932B
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flavoring agent
natural solid
solid essence
paper
natural
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CN102524932A (en
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刘鑫
熊斌
张耀华
齐伟
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China Tobacco Hunan Industrial Co Ltd
Wuhan Huanghelou Science and Technology Park Co Ltd
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China Tobacco Hunan Industrial Co Ltd
Wuhan Huanghelou Science and Technology Park Co Ltd
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Abstract

The invention discloses a method for applying natural solid flavors and fragrances to papermaking-reconstructed tobacco sheets, which belongs to the technical field of cigarette tobacco sheets and includes steps: firstly, preparing natural solid flavors and fragrances, namely mixing at least six of nine natural fragrances including fenugreek, red dates, momordica grosvenori, liquorice, peanut shell, stevia rebaudiana, coffee, iris tenuifolia and white pepper in weight percentage, and baking to obtain powdered natural solid flavor/fragrance; and secondly, adding the powdered natural solid flavor/fragrance into papermaking-reconstructed tobacco sheets in production of the papermaking-reconstructed tobacco sheets to obtain the tobacco sheets with the natural solid flavor/fragrance. Natural herbal plants are combined with the tobacco sheets by making use of fine compatibility of the natural herbal plants with tobacco leaves, internal quality of the sheets is improved fully, irrigation and tar of the tobacco sheets are reduced evidently, and smoke is soft and tender.

Description

A kind of method that the natural solid essence and flavoring agent is used for tobacco sheets by paper making method
Technical field
The invention belongs to cigarette reconstituted tobacoo technical field, be specifically related to a kind of the natural solid essence and flavoring agent is used for tobacco sheets by paper making method, thereby improve the new method of thin slice and cigarette quality.
Background technology
In prior art, reconstituted tobacoo is the regeneration tobacco leaf that utilizes the raw materials such as discard tobacco, offal, offal to make by special process means,, by the scale utilization to slice raw material, can make reconstituted tobacoo become the effective way that improves the tobacco resource utilization.In addition, development High Quality Tobacco thin slice, be not only simple twice laid, the more important thing is the act that reduces tar content, stabilized product quality, adjusts the product mix, realizes the core innovative technology.In recent years, the usage ratio of reconstituted tobacoo in cigarette progressively promotes, and the blending proportion of high-quality thin slice in cigarette is up to more than 15%, and therefore, the application of reconstituted tobacoo and exploitation have huge society and economic benefit.
Development High Quality Tobacco thin slice is a system engineering that specific aim is very strong, the situation of synthesise various preferentially for it, can obtain best economic benefit and social benefit.Except improving the thin slice production technology, the thin slice essence and flavoring agent is another selectable effective shortcut.At present, thin slice is mainly some natural essence spices and chemical synthesis essence and flavoring agent with essence and flavoring agent, removing thin slice xylon gas, cover assorted gas, improve the aspect such as mouthfeel and have effect preferably, but chemical synthesis essence and flavoring agent safety issue wherein highlights day by day, and it has been trend of the times that natural essence spices substitutes compound essence spices.The application of solid essence spices mainly concentrates on food and cosmetic industry, and the natural solid essence and flavoring agent is applied to tobacco business, yet there are no report.
Summary of the invention
Above-mentioned deficiency for prior art, the technical problem to be solved in the present invention is to provide a kind of natural solid essence and flavoring agent and is used for the method for tobacco sheets by paper making method, effectively improve thin slice stimulate large, xylon gas is heavy, with the shortcomings such as the tobacco compatibility is poor, improve the thin slice interior quality.
Technical scheme of the present invention is a kind of method that the natural solid essence and flavoring agent is used for tobacco sheets by paper making method, and described method is carried out according to the following steps:
[1] preparation of natural solid essence and flavoring agent:
(1) raw material of composition natural solid essence and flavoring agent has following 9 kinds of natural perfume material materials, and they coordinate by following percentage by weight:
Figure GDA00003314217300021
(2) after at least six kinds in above-mentioned natural perfume material material are mixed according to the above ratio, after baking 10h at 110 ± 2 ℃ of temperature, the nature that spends the night is cooling, the more above-mentioned natural perfume material material of having dried is crushed to 180 orders, and the gained powdered substance is the natural solid essence and flavoring agent;
[2] in paper process thin slice production process, adopt a kind of in following operation, above-mentioned natural solid essence and flavoring agent is added among the paper process thin slice, make the reconstituted tobacoo that contains the natural solid essence and flavoring agent:
(1) add above-mentioned natural solid essence and flavoring agent in tank before paper pulp is copied, addition is the 0.5%-1% of paper pulp gross weight in pulp tank, and stirs; The paper pulp process is manufactured paper with pulp, drying process forms the sheet base; Concentrate directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry;
(2) add above-mentioned natural solid essence and flavoring agent in the coating concentrate, addition is the 0.6%-1.2% of coating concentrate gross weight, after stirring, the coating concentrate that is added with the natural solid essence and flavoring agent directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry;
(3) manufacture paper with pulp in operation and add above-mentioned natural solid essence and flavoring agent, addition is 0.5%-1.0%, according to the velocity of rotation of the net of manufacturing paper with pulp, equably the natural solid essence and flavoring agent is sent forth on the wet substrate of manufacturing paper with pulp, obtain containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry.
The method that the natural solid essence and flavoring agent is used for tobacco sheets by paper making method is carried out according to the following steps:
[1] preparation of natural solid essence and flavoring agent
(1) select whole 9 kinds of raw materials to coordinate by following percentage by weight: 25% faenum graecum, 8% red date, 12% Momordica grosvenori, 10% Radix Glycyrrhizae, 9% peanut shell, 16% STEVIA REBAUDIANA, 8% coffee, 10% iris, 2% white pepper.
(2) after above-mentioned natural perfume material material is mixed, after baking 10h at 110 ± 2 ℃ of temperature, the nature that spends the night is cooling, the more above-mentioned natural perfume material material of having dried is crushed to 180 orders, and the gained powdered substance is the natural solid essence and flavoring agent;
[2] in paper process thin slice production process, before copying, adds paper pulp above-mentioned natural solid essence and flavoring agent in tank, and addition is the 0.5%-1% of paper pulp gross weight in pulp tank, and stirs; The paper pulp process is manufactured paper with pulp, drying process forms the sheet base; Concentrate directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry.
Advantage of the present invention: the present invention has utilized natural herbal plant and the good compatibility of tobacco leaf, and it is combined with tobacco slice, has substantially improved the interior quality of thin slice, can significantly reduce tobacco slice excitant and tar content, makes the soft exquisiteness of flue gas.
The specific embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention and Relational Questions are described in further detail.
A kind of application scheme of the present invention is to add in tank before paper pulp is copied, and it comprises the following steps (wherein majority operation is all the ripe way of prior art, describes simpler, as follows):
(1) raw materials such as offal, offal, tobacco leaf fragment are used water as solvent and carry out conventional cycling extraction, extraction is carried out Separation of Solid and Liquid after finishing, and obtains solid material A and liquid B;
(2) liquid B is made concentrate C after concentrating;
(3) raw materials such as solid material A and cigarette ash rod are merged and carry out slurrying, paper pulp is squeezed into and is copied front tank after too many levels is processed.
The natural solid essence and flavoring agent that (4) will prepare is poured into and is copied in front tank by 0.6% addition, and stirs.
(5) paper pulp through manufacturing paper with pulp, drying process forms the sheet base;
(6) concentrate C directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after drying.
The preferred technical scheme of this method is directly to add 0.6% natural solid essence and flavoring agent before copying in tank, and the coefficient of dispersion of solid essence spices is high, and its feeding homogeneity, stability, controllability are stronger, and the reconstituted tobacoo quality stability of preparation is also better.
Another kind of application scheme of the present invention is to add in coating fluid, and it comprises the following steps:
(1) raw materials such as offal, offal, tobacco leaf fragment are used water as solvent and carry out conventional cycling extraction, extraction is carried out Separation of Solid and Liquid after finishing, and obtains solid material A and liquid B;
(2) liquid B is made concentrate C after concentrating;
(3) raw materials such as solid material A and cigarette ash rod are merged and carry out slurrying, the paper pulp process is manufactured paper with pulp, drying process forms the sheet base;
The natural solid essence and flavoring agent that (4) will prepare is poured in concentrate C by 0.8% addition, and stirs.
(5) the concentrate C that adds solid essence spices directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after drying.
Another application scheme of the present invention is to add on the operation of manufacturing paper with pulp, and it comprises the following steps:
(1) raw materials such as offal, offal, tobacco leaf fragment are used water as solvent and carry out conventional cycling extraction, extraction is carried out Separation of Solid and Liquid after finishing, and obtains solid material A and liquid B;
(2) liquid B is made concentrate C after concentrating;
(3) raw materials such as solid material A and cigarette ash rod are merged and carry out slurrying, paper pulp is squeezed into and is copied front tank after too many levels is processed.
(4) paper pulp is progressively squeezed into the net of manufacturing paper with pulp from copy front tank, according to the velocity of rotation of the net of manufacturing paper with pulp, sends equably the natural solid essence and flavoring agent for preparing forth, and controlling its addition is 0.7%.
(5) through manufacturing paper with pulp, drying process forms the sheet base;
(6) concentrate C directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after drying.
The present invention has utilized natural herbal plant and the good compatibility of tobacco leaf, and it is combined with tobacco slice, has substantially improved the interior quality of thin slice, can significantly reduce tobacco slice excitant and tar content, makes the soft exquisiteness of flue gas.
The invention has the beneficial effects as follows: 1, the reconstituted tobacoo of preparation of the present invention and former cigarette slice fragrant gas are coordinated, and do not change the physical indexs such as thin slice color and luster, density, one-tenth silk rate; 2, taste is comfortable, and after smokeing panel test, sensation flue gas exquisiteness is soft, pleasant impression is good, and strength is slightly fallen, and cigarette is fragrant abundant.3, can reduce tar content and the excitant of tobacco slice.
Embodiments of the invention are described below.
Embodiment 1:
[1] preparation of natural solid essence and flavoring agent
Select whole 9 kinds of raw materials to coordinate by following percentage by weight: 25% faenum graecum, 8% red date, 12% Momordica grosvenori, 10% Radix Glycyrrhizae, 9% peanut shell, 16% STEVIA REBAUDIANA, 8% coffee, 10% iris, 2% white pepper.
Get respectively 15kg faenum graecum, 4.8kg red date, 7.2kg Momordica grosvenori, 6kg Radix Glycyrrhizae, 5.4kg peanut shell, 9.6kg STEVIA REBAUDIANA, 4.8kg coffee, 6kg iris, 1.2kg white pepper according to above-mentioned formula, altogether 60kg.Be positioned over 110 ℃ of baking 10h in baking oven after mixing of materials is even, the nature that spends the night is cooling, and the mixed material of oven dry is crushed to 180 orders, both obtains the natural solid essence and flavoring agent, and is standby.
[2] in paper process thin slice production process, before copying in the tank operation, above-mentioned natural solid essence and flavoring agent is added among the paper process thin slice, make the reconstituted tobacoo that contains the natural solid essence and flavoring agent, concrete operations are as follows:
(1) raw materials such as offal, offal, tobacco leaf fragment are used water as solvent and carry out conventional cycling extraction, extraction is carried out Separation of Solid and Liquid after finishing, and obtains solid material A and liquid B;
(2) liquid B is made concentrate C after concentrating;
(3) raw materials such as solid material A and cigarette ash rod are merged and carry out slurrying, paper pulp is squeezed into and is copied front tank after too many levels is processed.
The natural solid essence and flavoring agent that (4) will prepare is poured into and is copied in front tank by 0.6% addition, and stirs.
(5) paper pulp forms the sheet base through manufacturing paper with pulp;
(6) concentrate C directly is coated with stain on the sheet base, drying obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent.
The reconstituted tobacoo of the present invention of solid essence spices and the reconstituted tobacoo that does not the add solid essence spices chopping respectively of prior art will have been added, be positioned over balance 48h in thermo-humidistat cabinet after being rolled into cigarette, cigarette after balance is smoked panel test by the group of smokeing panel test that 11 people form, result such as following table:
The contrast of table 1 embodiment 1 table of smokeing panel test
As shown in Table 1,11 persons of smokeing panel test have made evaluation to thin slice of the present invention respectively, generally speaking, the reconstituted tobacoo of the present invention that has added solid essence spices has the thin slice of raising harmony, soft fine and smooth flue gas, improves mouthfeel and pleasant impression, reduction stimulation and strength, alleviates the effects such as residual.
Embodiment 2
[1] preparation of natural solid essence and flavoring agent
Select 6 kinds of raw materials to coordinate by following percentage by weight: 20% faenum graecum, 32% red date, 8% Momordica grosvenori, 15% Radix Glycyrrhizae, 9% STEVIA REBAUDIANA, 16% iris.
Get respectively 20kg faenum graecum, 32kg red date, 8kg Momordica grosvenori, 15kg Radix Glycyrrhizae, 9kg STEVIA REBAUDIANA, 16kg iris according to above-mentioned formula, altogether 100kg.Be positioned over 110 ℃ of baking 10h in baking oven after mixing of materials is even, the nature that spends the night is cooling, and the mixed material of oven dry is crushed to 180 orders, both obtains the natural solid essence and flavoring agent, and is standby.
[2] in paper process thin slice production process, above-mentioned natural solid essence and flavoring agent is added in concentrate, then be coated with stain on the sheet base, make the reconstituted tobacoo that contains the natural solid essence and flavoring agent, concrete operations are as follows:
(1) raw materials such as offal, offal, tobacco leaf fragment are used water as solvent and carry out conventional cycling extraction, extraction is carried out Separation of Solid and Liquid after finishing, and obtains solid material A and liquid B;
(2) liquid B is made concentrate C after concentrating;
(3) raw materials such as solid material A and cigarette ash rod are merged and carry out slurrying, the paper pulp process is manufactured paper with pulp, drying process forms the sheet base;
The natural solid essence and flavoring agent that (4) will prepare is poured in concentrate C by 0.8% addition, and stirs.
(5) the concentrate C that adds solid essence spices directly is coated with stain on the sheet base, drying obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent.
The reconstituted tobacoo of the present invention of solid essence spices and the reconstituted tobacoo chopping respectively of the prior art of not adding solid essence spices will have been added, be positioned over balance 48h in thermo-humidistat cabinet after being rolled into cigarette, cigarette after balance is smoked panel test by the group of smokeing panel test that 11 people form, smoking result such as table 2:
The contrast of table 2 embodiment 2 table of smokeing panel test
Figure GDA00003314217300081
As shown in Table 2, the reconstituted tobacoo that has added solid essence spices at the harmony that improves thin slice, soft fine and smooth flue gas, reduce and stimulate, improve on mouthfeel and pleasant impression and have better effect, not obvious for alleviating residual effect.Advise preferred the first interpolation scheme, improve reinforced uniformity, stability and controllability.

Claims (2)

1. method that the natural solid essence and flavoring agent is used for tobacco sheets by paper making method, it is characterized in that: described method is carried out according to the following steps:
[1] preparation of natural solid essence and flavoring agent
(1) raw material of composition natural solid essence and flavoring agent has following 9 kinds of natural perfume material materials, and they coordinate by following percentage by weight:
Figure FDA00003314217200011
(2) after at least six kinds in above-mentioned natural perfume material material are mixed according to the above ratio, after baking 10h at 110 ± 2 ℃ of temperature, the nature that spends the night is cooling, the more above-mentioned natural perfume material material of having dried is crushed to 180 orders, and the gained powdered substance is the natural solid essence and flavoring agent;
[2] in paper process thin slice production process, adopt a kind of in following operation, above-mentioned natural solid essence and flavoring agent is added among the paper process thin slice, make the reconstituted tobacoo that contains the natural solid essence and flavoring agent:
(1) add above-mentioned natural solid essence and flavoring agent in tank before paper pulp is copied, addition is the 0.5%-1% of paper pulp gross weight in pulp tank, and stirs; The paper pulp process is manufactured paper with pulp, drying process forms the sheet base; Concentrate directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry;
(2) add above-mentioned natural solid essence and flavoring agent in the coating concentrate, addition is the 0.6%-1.2% of coating concentrate gross weight, after stirring, the coating concentrate that is added with the natural solid essence and flavoring agent directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry;
(3) manufacture paper with pulp in operation and add above-mentioned natural solid essence and flavoring agent, addition is 0.5%-1.0%, in the rotation process of net of manufacturing paper with pulp, equably the natural solid essence and flavoring agent is sent forth on the humidity strip base of manufacturing paper with pulp, obtain containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry.
2. according to claim 1 with the method for natural solid essence and flavoring agent for tobacco sheets by paper making method, it is characterized in that: described method is carried out according to the following steps:
[1] preparation of natural solid essence and flavoring agent
(1) select whole 9 kinds of raw materials to coordinate by following percentage by weight: 25% faenum graecum, 8% red date, 12% Momordica grosvenori, 10% Radix Glycyrrhizae, 9% peanut shell, 16% STEVIA REBAUDIANA, 8% coffee, 10% iris, 2% white pepper;
(2) after above-mentioned natural perfume material material is mixed, after baking 10h at 110 ± 2 ℃ of temperature, the nature that spends the night is cooling, the more above-mentioned natural perfume material material of having dried is crushed to 180 orders, and the gained powdered substance is the natural solid essence and flavoring agent;
[2] in paper process thin slice production process, before copying, adds paper pulp above-mentioned natural solid essence and flavoring agent in tank, and addition is the 0.5%-1% of paper pulp gross weight in pulp tank, and stirs; The paper pulp process is manufactured paper with pulp, drying process forms the sheet base; Concentrate directly is coated with stain on the sheet base, obtains containing the reconstituted tobacoo of natural solid essence and flavoring agent after the sheet backbone is dry.
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