CN102511630A - Production system and production method for ice-cream with external adhered biscuits - Google Patents
Production system and production method for ice-cream with external adhered biscuits Download PDFInfo
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- CN102511630A CN102511630A CN201110457563XA CN201110457563A CN102511630A CN 102511630 A CN102511630 A CN 102511630A CN 201110457563X A CN201110457563X A CN 201110457563XA CN 201110457563 A CN201110457563 A CN 201110457563A CN 102511630 A CN102511630 A CN 102511630A
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Abstract
The invention provides a production system and a production method for ice-cream with external adhered biscuits. The production method includes: using a compressed air blower to blow compressed air to dry a mould; using a biscuit inserter to place biscuits into the mould; using a filling trolley to fill ice-cream milk into the mould; using a stick inserter trolley to insert a stick into the mould; using a quick freezer to quickly freeze the ice-cream; using a manipulator to pull out the ice-cream; using a mould cleaner to clean the mould; and using a packager to package the ice-cream. By the production process, the novel mould is designed, the biscuits are placed in the mould to be formed with subsequently filled ice-cream milk by quick freezing once, and accordingly, the biscuits can be tightly attached to the ice-cream.
Description
Technical field
The present invention relates to cold drink manufacturing technology field, the production system and the method for the outer bonding biscuit of particularly a kind of ice cream.
Background technology
The cold drink product of the outer bonding biscuit of ice cream all relatively receives consumer's welcome always, but present production technology is immature, most of ice cream excision forming, the technology of secondary bonding biscuit after the moulding of adopting of manufacturing enterprise.This technology utilization tunnel line adopts air-cooled to the ice cream quick-frozen behind the excision forming, forms the outer ice cream that is bonded with biscuit of final production.
The problem of this tunnel line production technology is that product temperature fall time in the tunnel is long, and humidity is high, and the easy moisture absorption of biscuit is felt like jelly and caused the product distortion, has greatly limited product yield, promotes so this series products is not suitable for mass market.
Given this market sale of series products has good prospects, and market demand is bigger, so we are necessary to design a kind of brand-new production technology, to realize this series products of large-scale production.
Summary of the invention
Main purpose of the present invention is to solve the problem that exists in the prior art, and the production system and the method for the outer bonding biscuit of a kind of ice cream is provided.
The objective of the invention is to be achieved through following technical proposals:
The outer bonding biscuit production system of a kind of ice cream is characterized in that, comprising: compressed air hair dryer, slotting biscuit device, material filling dolly, slotting chopsticks dolly, quick-freezing plant, manipulator, mould cleaner, packing machine;
Said compressed air hair dryer is used for drying up mould through compressed air;
Said slotting biscuit device is used for biscuit is positioned over mould;
Said material filling dolly is used for ice cream milk material is fed into the mould of placing biscuit;
Said slotting chopsticks dolly is used for the mould of completion has been poured in the chopsticks insertion;
Said quick-freezing plant is used for ice cream is implemented quick-frozen, makes its moulding;
Said manipulator is used for the ice cream after the moulding extracted from mould and delivers to packing machine, and mould is delivered to mould cleaner;
Said mould cleaner is used for mould is cleaned, and the mould after will cleaning is delivered to the compressed air hair dryer;
Said packing machine is used to pack the ice cream of being extracted.
Said compressed air hair dryer institute blowing compressed air temperature is 0-10 ℃.
The time that dries up of said compressed air hair dryer is 3-8s.
Inwall at said mould also is provided with protruding biscuit limiting section, is used for carrying out spacing to the biscuit that is positioned over this mould.
The material filling mouth of said material filling dolly is oval.
The outer bonding biscuit production method of a kind of ice cream is characterized in that, comprising:
Dry up mould through compressed air hair dryer compressed air;
Biscuit is positioned in the mould;
Ice cream milk material is fed in the mould of placing biscuit;
The chopsticks insertion has been poured in the mould of completion;
Ice cream is implemented quick-frozen, make its moulding;
Ice cream after the moulding is extracted from mould;
Mould is cleaned, and the mould after will cleaning is delivered to the compressed air hair dryer;
The ice cream that packing is extracted.
Drying up in the mould step through compressed air hair dryer compressed air, said compressed air hair dryer institute blowing compressed air temperature is 0-10 ℃.
Drying up in the mould step through compressed air hair dryer compressed air, the time that dries up of said compressed air hair dryer is 3-8s.
Biscuit is being positioned in the mould step, biscuit is being positioned on the biscuit limiting section of this mould; Said biscuit limiting section, convexity is arranged on the inwall of mould, is used for carrying out spacing to the biscuit that is positioned over this mould.
The material filling mouth of said material filling dolly is oval.
Pass through the embodiment of the invention; Adopt effect yarn to produce the outer bonding Biscuits product of ice cream; Before the mould quick-frozen, earlier biscuit is positioned in the mould; Make this biscuit and the ice cream milk of perfusion subsequently expect a quick-frozen moulding, make biscuit and ice cream can fit fully closely, thereby avoided existing problem in the existing employing tunnel line production.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present invention, constitutes the application's a part, does not constitute qualification of the present invention.In the accompanying drawings:
Fig. 1 is the outer bonding biscuit production system structural representation of ice cream;
Fig. 2 is the mould structure sketch map;
Fig. 3 is the outer bonding biscuit production method flow chart of ice cream.
The specific embodiment
For making the object of the invention, technical scheme and advantage clearer,, the present invention is explained further details below in conjunction with embodiment and accompanying drawing.At this, exemplary embodiment of the present invention and explanation thereof are used to explain the present invention, but not as to qualification of the present invention.
Produce the outer existing problem of bonding Biscuits product of ice cream in view of prior art adopts tunnel line, the present invention selects to adopt effect yarn to come this series products, to improve the deficiency of existing production technology.The difference of this effect yarn and tunnel line is that it is not that freezing ice cream is carried out excision forming, but through perfusion ice cream milk material in mould, takes off mould again after the quick-frozen moulding and produce ice-cream production line.
Adopt this effect yarn to produce the outer bonding Biscuits product of ice cream, biscuit can directly be positioned in the mould and a quick-frozen moulding of ice cream, thereby has avoided aforementioned because of adopting tunnel line to need the caused problem of secondary bonding in producing.But, utilize the cleaning that mould need not stop in the process that effect yarn produces.When pouring into once more, understand residual a part of rinse water in the mould like this, the biscuit of placing again contacts the brittleness that can influence biscuit with this part residual water, can cause the distortion of product simultaneously.
For avoiding the problems referred to above, the present invention improves existing pattern production line especially.Fig. 1 is the outer bonding biscuit production system structural representation of ice cream of the present invention.As shown in the figure, this production system comprises: compressed air hair dryer, slotting biscuit device, material filling dolly, slotting chopsticks dolly, quick-freezing plant, manipulator, mould cleaner, packing machine.
Said compressed air hair dryer is used for drying up mould through compressed air;
Said slotting biscuit device is used for biscuit is positioned over mould;
Here, the process of inserting biscuit device placement biscuit both can have artificial the completion, also can be accomplished automatically by machine.
Said material filling dolly is used for ice cream milk material is fed into the mould of placing biscuit;
Usually, the material filling mouth of this material filling dolly is circular.And find that through applicant's repetition test circular material filling mouth rubs biscuit easily, cause biscuit to damage.Therefore, change the material filling mouth of this material filling dolly into ellipse, to avoid biscuit.
Said slotting chopsticks dolly is used for the mould of completion has been poured in chopsticks (being the ice lolly rod) insertion;
Said quick-freezing plant is used for ice cream is implemented quick-frozen, makes its moulding;
Said manipulator is used for the ice cream after the moulding extracted from mould and delivers to packing machine, and mould is delivered to mould cleaner;
Said mould cleaner is used for mould is cleaned, and the mould after will cleaning delivers to the compressed air hair dryer, in order to recycling;
Said packing machine is used to pack the ice cream of being extracted.
The outer bonding biscuit production system of above-mentioned ice cream; Through adopting the pattern production line; Before the mould quick-frozen, earlier biscuit is positioned in the mould, makes this biscuit and the ice cream milk of perfusion subsequently expect a quick-frozen moulding, make biscuit and ice cream can fit fully closely; Thereby avoided in the prior art biscuit being sticked at secondary bonding process required on the ice cream, therefore solved existing problem in the aforementioned prior art.Simultaneously, on this production line, also increased the compressed air hair dryer, the mould after cleaning has been dried up, so that solve the problem that residual rinse water in the mould influences the biscuit mouthfeel.
Should be pointed out that according to the said quick-freezing plant of this area conventional techniques to be generally a hypothermic saline pond, is the basis of effect yarn, and said material filling dolly and slotting chopsticks dolly are soaked in this hypothermic saline pond and carry out operation.Promptly, also ice cream is being implemented quick-frozen by quick-freezing plant at perfusion milk material with when inserting the chopsticks operation.As long as the mould after the material filling is immersed in a period of time in this hypothermic saline pond, promptly accomplish the quick-frozen operation.Above-mentioned pipeline organization thinks that this area commonly uses, but does not get rid of other possible quick-freezing plant structure and modes.This part is not this patent emphasis of design, and the general all schemes that can accomplish ice cream quick-frozen moulding all should be within this patent protection domain.
And, to sum up through applicant's repetition test, this compressed air hair dryer institute blowing compressed air temperature is preferably 0-10 ℃.This air themperature too high energy consumption is big, and mold temperature is high simultaneously, can influence perfusion next time; Cross to hang down and then can not play the effect that drains rapidly.And the time that dries up of this compressed air hair dryer is preferably 3-8s, the time too weak point possibly exist and blow phenomenon not in place, the time is oversize then can cause energy consumption to increase and influence perfusion next time.
In addition, because existing effect yarn is not the product of design in order to the outer bonding Biscuits of production ice cream, use existing perfusion mould also to be not easy to be placement biscuit location wherein.If biscuit can not good location, can produce biscuit come-up, biscuit and phenomenon such as gather in the middle of the mould.Biscuit come-up can influence the sense organ of integral product, and biscuit gathers can have influence on follow-up slotting chopsticks technology (chopsticks might run into biscuit and insert askew) in the middle of the mould.If chopsticks are not just inserted, manipulator will reveal and pulls out, and causes the phenomenon low, that cost is high of producing.In view of this, the present invention also transforms existing mold.Fig. 2 is the mould structure sketch map.As shown in the figure, also be provided with protruding biscuit limiting section 21 at the inwall of said mould 23, be used for carrying out spacing to the biscuit 22 that is positioned over this mould 23.This protruding biscuit limiting section 21 can prevent that through the die length direction dislocation from appearring in biscuit, influences product percent of pass, and the phenomenon that chopsticks dolly operate as normal is inserted in influence occurs.
Fig. 3 is the outer bonding biscuit production method flow chart of ice cream of the present invention.As shown in the figure, this production method comprises:
Dry up mould through compressed air hair dryer compressed air;
Biscuit is positioned in the mould;
Ice cream milk material is fed in the mould of placing biscuit;
The chopsticks insertion has been poured in the mould of completion;
Ice cream is implemented quick-frozen, make its moulding;
Ice cream after the moulding is extracted from mould;
Mould is cleaned, and the mould after will cleaning is delivered to the compressed air hair dryer;
The ice cream that packing is extracted.
As previously mentioned, drying up in the mould step through compressed air hair dryer compressed air, this compressed air hair dryer institute blowing compressed air temperature is preferably 0-10 ℃, and the time that dries up is preferably 3-8s.
Equally, biscuit is being positioned in the mould step, biscuit is being positioned on the biscuit limiting section of this mould.Said biscuit limiting section, convexity is arranged on the inwall of mould, is used for carrying out spacing to the biscuit that is positioned over this mould.
In sum; The production system and the method for the outer bonding biscuit of ice cream provided by the present invention; Through adopting the pattern production line, before the mould quick-frozen, earlier biscuit is positioned in the mould, make this biscuit and a quick-frozen moulding of ice cream milk material of pouring into subsequently; Make biscuit and ice cream can fit fully closely, thereby avoided existing problem in the existing employing tunnel line production.Persons skilled in the art any not creative transformation of doing under this design philosophy all should be regarded as within protection scope of the present invention.
Claims (10)
1. the outer bonding biscuit production system of ice cream is characterized in that, comprising: compressed air hair dryer, slotting biscuit device, material filling dolly, slotting chopsticks dolly, quick-freezing plant, manipulator, mould cleaner, packing machine;
Said compressed air hair dryer is used for drying up mould through compressed air;
Said slotting biscuit device is used for biscuit is positioned over mould;
Said material filling dolly is used for ice cream milk material is fed into the mould of placing biscuit;
Said slotting chopsticks dolly is used for the mould of completion has been poured in the chopsticks insertion;
Said quick-freezing plant is used for ice cream is implemented quick-frozen, makes its moulding;
Said manipulator is used for the ice cream after the moulding extracted from mould and delivers to packing machine, and mould is delivered to mould cleaner;
Said mould cleaner is used for mould is cleaned, and the mould after will cleaning is delivered to the compressed air hair dryer;
Said packing machine is used to pack the ice cream of being extracted.
2. the outer bonding biscuit production system of ice cream as claimed in claim 1 is characterized in that: said compressed air hair dryer institute blowing compressed air temperature is 0-10 ℃.
3. the outer bonding biscuit production system of ice cream as claimed in claim 1, it is characterized in that: the time that dries up of said compressed air hair dryer is 3-8s.
4. the outer bonding biscuit production system of ice cream as claimed in claim 1 is characterized in that: the inwall at said mould also is provided with protruding biscuit limiting section, is used for carrying out spacing to the biscuit that is positioned over this mould.
5. the outer bonding biscuit production system of ice cream as claimed in claim 1 is characterized in that: the material filling mouth of said material filling dolly is for oval.
6. the outer bonding biscuit production method of ice cream is characterized in that, comprising:
Dry up mould through compressed air hair dryer compressed air;
Biscuit is positioned in the mould;
Ice cream milk material is fed in the mould of placing biscuit;
The chopsticks insertion has been poured in the mould of completion;
Ice cream is implemented quick-frozen, make its moulding;
Ice cream after the moulding is extracted from mould;
Mould is cleaned, and the mould after will cleaning is delivered to the compressed air hair dryer;
The ice cream that packing is extracted.
7. the outer bonding biscuit production method of ice cream as claimed in claim 6 is characterized in that: drying up in the mould step through compressed air hair dryer compressed air, said compressed air hair dryer institute blowing compressed air temperature is 0-10 ℃.
8. the outer bonding biscuit production method of ice cream as claimed in claim 6, it is characterized in that: drying up in the mould step through compressed air hair dryer compressed air, the time that dries up of said compressed air hair dryer is 3-8s.
9. the outer bonding biscuit production method of ice cream as claimed in claim 6 is characterized in that: biscuit is being positioned in the mould step, biscuit is being positioned on the biscuit limiting section of this mould; Said biscuit limiting section, convexity is arranged on the inwall of mould, is used for carrying out spacing to the biscuit that is positioned over this mould.
10. the outer bonding biscuit production method of ice cream as claimed in claim 6 is characterized in that: the material filling mouth of said material filling dolly is for oval.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201110457563 CN102511630B (en) | 2011-12-31 | 2011-12-31 | Production system and production method for ice-cream with external adhered biscuits |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110457563 CN102511630B (en) | 2011-12-31 | 2011-12-31 | Production system and production method for ice-cream with external adhered biscuits |
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| CN102511630A true CN102511630A (en) | 2012-06-27 |
| CN102511630B CN102511630B (en) | 2013-07-31 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102894173A (en) * | 2012-09-05 | 2013-01-30 | 内蒙古伊利实业集团股份有限公司 | Method and mold for variety line production of sandwich ice cream |
| CN103859127A (en) * | 2012-12-13 | 2014-06-18 | 内蒙古伊利实业集团股份有限公司 | Chocolate ice cream and preparation method thereof |
| CN103907743A (en) * | 2013-01-09 | 2014-07-09 | 内蒙古伊利实业集团股份有限公司 | Self-service sandwich ice cream and production method thereof |
| CN104757245A (en) * | 2015-04-27 | 2015-07-08 | 湖南淋淇食品销售有限公司 | Sandwich ice cream production forming process and mould for slicing line |
| CN105416632A (en) * | 2014-09-10 | 2016-03-23 | 内蒙古伊利实业集团股份有限公司 | Production process and device for sliced products which are put in trays |
| CN108684916A (en) * | 2017-04-06 | 2018-10-23 | 内蒙古伊利实业集团股份有限公司 | The production equipment and production technology of moisture-proof ice cream sandwich |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102894173A (en) * | 2012-09-05 | 2013-01-30 | 内蒙古伊利实业集团股份有限公司 | Method and mold for variety line production of sandwich ice cream |
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| CN105416632B (en) * | 2014-09-10 | 2018-09-07 | 内蒙古伊利实业集团股份有限公司 | Fill the production technology and equipments of tray slicing product |
| CN104757245A (en) * | 2015-04-27 | 2015-07-08 | 湖南淋淇食品销售有限公司 | Sandwich ice cream production forming process and mould for slicing line |
| CN108684916A (en) * | 2017-04-06 | 2018-10-23 | 内蒙古伊利实业集团股份有限公司 | The production equipment and production technology of moisture-proof ice cream sandwich |
| CN108684916B (en) * | 2017-04-06 | 2023-08-11 | 内蒙古伊利实业集团股份有限公司 | Production equipment and production process of dampproof sandwich ice cream |
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| CN102511630B (en) | 2013-07-31 |
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