CN102508080A - System and method for automatically detecting quality of products on production line based on network analyzer and RFID (Radio Frequency Identification Device) - Google Patents
System and method for automatically detecting quality of products on production line based on network analyzer and RFID (Radio Frequency Identification Device) Download PDFInfo
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Abstract
The invention discloses a system and method for automatically detecting the quality of products on a production line based on a network analyzer and an RFID (Radio Frequency Identification Device). The system comprises a test condition setting module, an analysis condition setting module, the RFID, the network analyzer, a data acquisition system, an analysis module, a database and an analysis result display module. The RFID is used for identifying RFID cards arranged on different products, acquiring information of the products and corresponding to the test conditions and the analysis conditions of the products. The network analyzer is used for measuring the quality of the products according to the set test conditions and analysis conditions. The data acquisition system is used for acquiring measured data of the network analyzer. The analysis module is used for acquiring the measured data of the data acquisition system and judging margin test and analyzing loss or/and fluctuation according to the measured data. By using the system and method provided by the invention, network analyzer equipment operating on the production line can be uniformly managed, index data of the products can be fully-automatically uploaded, detected and saved, the operation efficiency of the production line can be increased, the cost for training staffs of an enterprise can be reduced, and the reports of the products can be effectively managed.
Description
Technical field
The invention belongs to the testing techniques of equipment field, relate to a kind of product quality detection system, relate in particular to a kind of product of production line quality automatic checkout system of dividing appearance and RFID based on net; Simultaneously, the invention still further relates to a kind of product of production line quality automatic testing method that divides appearance and RFID based on net.
Background technology
There is following problem in existing product quality detection system: factors such as, quality inspection many owing to product category requires to have nothing in common with each other, product bar code pattern is many, manage the problem that has difficulty, is prone to make mistakes by manual work.
Whether the product quality detection system uses network analyzer (be called for short net and divide appearance) testing product qualified usually; But because net divides the appearance complicated operation, higher to product line worker's technical requirement, manual work is read and is detected the unavoidable out of true of data, and inefficiency.
In view of this, press for a kind of product quality detection system that can load, detect, preserve the product index data automatically.
Summary of the invention
Technical matters to be solved by this invention is: a kind of product of production line quality automatic checkout system of dividing appearance and RFID based on net is provided, can improves production line efficient, reduce the enterprise staff training cost, management product report effectively.
In addition, the present invention also provides a kind of product of production line quality automatic testing method based on net branch appearance and RFID, can improve production line efficient, reduces the enterprise staff training cost, management product report effectively.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of product of production line quality automatic checkout system of dividing appearance and RFID based on net, said system comprises:
Test condition is provided with module, in order to the test condition of different product to be set;
Analysis condition is provided with module, in order to different product is provided with analysis condition, supplies net to divide the appearance analysis;
The RFID recognizer is arranged on the rfid card on the different product in order to identification, obtains the information of this product, and correspondence goes out the test condition and the analysis condition of this product;
Net divides appearance, in order to according to the test condition, the analysis condition that are provided with product quality is measured;
Data acquisition system (DAS) divides appearance to be connected with said net, in order to obtain the measurement data that net divides appearance;
Analysis module in order to obtaining the measurement data of data acquisition system (DAS), and is judged limit test with this, analyzes loss or/and fluctuation;
Database is in order to the analysis result of History Parser Module to each product quality;
The analysis result display module in order to obtaining the analysis result of analysis module, and gives in display, showing.
As a kind of preferred version of the present invention, said system further comprises the interface calibration module, and the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the display foundation of net branch appearance are calibrated.
A kind of product of production line quality automatic testing method based on net branch appearance and RFID, said method comprises the steps:
Step S1: the test condition of different product is set, and test condition comprises index, passage, the mode of connection of different product; Said index comprises that clawback, Insertion Loss, band fluctuate, passband fluctuation outward; Passage comprises RX, TX, AWS RX Post; The mode of connection comprises P1-ANT-P2-AWS Post, P1-BTS-P2-AWS Pre, P1-ANT-P2-DCS;
Step S2: different product is provided with analysis condition; Supply net to divide an appearance analysis, wherein analysis condition comprises that the mode of connection, channel type, pointer type, curve collection rule, debugging begin to finish frequency, adopt that data begin to finish frequency, the client begins to finish frequency, acceptance value, ifbandwidth, smooth;
Step S3: the RFID unique identification that task number and the process system through product generates product automatically; It is product ID; Rfid card is set on different product; Through the rfid card of RFID recognizer recognition product, in system, obtain the information of product automatically, and correspondence goes out the test condition and the analysis condition of this product;
Step S4: the analysis condition according to setting among the test condition that is provided with among the step S1, the step S2 is measured product quality;
At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The J NI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction; Send director data by JVISA to NI-VISA again, obtain net at last and divide the appearance data to return to data acquisition system (DAS);
Step S5: data acquisition system (DAS) is deposited in the database according to different data qualification screenings after obtaining and netting the measurement data of dividing appearance;
Step S6: the measurement data that analysis module obtains according to data acquisition system (DAS) is judged limit test, analyzes loss or/and fluctuation is recorded in the database;
Step S7: obtain the analysis result of analysis module, and show.
A kind of product of production line quality automatic testing method based on net branch appearance and RFID, said method comprises the steps:
Step S1: the test condition of different product is set,
Step S2: different product is provided with analysis condition, supplies net to divide the appearance analysis;
Step S3: the RFID unique identification that task number and the process system through product generates product automatically; Rfid card is set on different product; Through the rfid card of RFID recognizer recognition product, in system, obtain the information of product automatically, and correspondence goes out the test condition and the analysis condition of this product;
Step S4: the analysis condition according to setting among the test condition that is provided with among the step S1, the step S2 is measured product quality;
Step S5: data acquisition system (DAS) is deposited in the database according to different data qualification screenings after obtaining and netting the measurement data of dividing appearance;
Step S6: the measurement data that analysis module obtains according to data acquisition system (DAS) is judged limit test, analyzes loss or/and fluctuation is recorded in the database;
Step S7: obtain the analysis result of analysis module, and show.
As a kind of preferred version of the present invention, among the step S1, test condition comprises index, passage, the mode of connection of different product;
Said index comprises that clawback, Insertion Loss, band fluctuate, passband fluctuation outward; Passage comprises RX, TX, AWS RXPost; The mode of connection comprises P1-ANT-P2-AWS Post, P1-BTS-P2-AWS Pre, P1-ANT-P2-DCS.
As a kind of preferred version of the present invention, said analysis condition comprises that the mode of connection, channel type, pointer type, curve collection rule, debugging begin to finish frequency, adopt that data begin to finish frequency, the client begins to finish frequency, acceptance value, ifbandwidth, smooth.
As a kind of preferred version of the present invention; Also comprise the interface calibration steps between said step S1 and the step S2, the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the foundation of LED display curtain of net branch appearance are calibrated.
As a kind of preferred version of the present invention, said step S4 further comprises: after a product was measured completion, the setting that resets then connected next measured product and measures.
As a kind of preferred version of the present invention; Among the said step S4; At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The JNI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction, sends director data by JVISA to NI-VISA again, obtains net at last and divides the appearance data to return to data acquisition system (DAS).
Beneficial effect of the present invention is: the product of production line quality automatic checkout system level method based on net branch appearance and RFID that the present invention proposes; Can realize dividing appearance equipment to carry out unified management to the net that moves on the production line; Full-automatic loading, detection, preservation product index data; Can improve production line efficient, reduce the enterprise staff training cost, management product report effectively.
Description of drawings
Fig. 1 is the process flow diagram of quality automatic testing method of the present invention.
Fig. 2 assigns with manufacturing schedule for production order and submits process flow diagram to.
Fig. 3 is the overall realization flow figure of the present invention.
Fig. 4 divides the synoptic diagram that is connected of appearance for data acquisition system (DAS) of the present invention and net.
Embodiment
Specify the preferred embodiments of the present invention below in conjunction with accompanying drawing.
Embodiment one
The present invention has disclosed a kind of product of production line quality automatic checkout system of dividing appearance and RFID based on net, and said system comprises: test condition is provided with module, analysis condition is provided with module, RFID recognizer, net branch appearance, data acquisition system (DAS), analysis module, database, analysis result display module.
Wherein, test condition is provided with module in order to the test condition of different product to be set; Because the test condition of each product is different, can the test condition of each product be recorded in respectively in database or the tables of data.Analysis condition is provided with module in order to different product is provided with analysis condition, supplies net to divide the appearance analysis.
The RFID recognizer is arranged on the rfid card on the different product in order to identification, obtains the information of this product, and correspondence goes out the test condition and the analysis condition of this product.
Net divides appearance in order to according to the test condition, the analysis condition that are provided with product quality is measured.
Data acquisition system (DAS) divides appearance to be connected with said net, in order to obtain the measurement data that net divides appearance.See also Fig. 4, data acquisition system (DAS) comprises JNI module, JVISA module, NI-VISA module.At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The JNI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction; Send director data by JVISA to NI-VISA again, obtain net at last and divide the appearance data to return to data acquisition system (DAS).
Analysis module is in order to obtaining the measurement data of data acquisition system (DAS), and judges limit test with this, analyzes loss or/and fluctuation.Database is in order to the analysis result of History Parser Module to each product quality.The analysis result display module is in order to obtaining the analysis result of analysis module, and gives in display, showing.
Preferably, said system further comprises the interface calibration module, and the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the display foundation of net branch appearance are calibrated.
See also Fig. 1, a kind of product of production line quality automatic testing method based on net branch appearance and RFID, said method comprises the steps:
Step S1: the test condition that different product is set.
Test condition comprises index (as: clawback, Insertion Loss, band fluctuate, passband fluctuation etc.), passage (as: RX, TX, AWS RX Post etc.), the mode of connection (as: P1-ANT-P2-AWS Post, P1-BTS-P2-AWS Pre, P1-ANT-P2-DCS etc.) of different product outward.
Also comprise the interface calibration steps behind the step S1, the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the foundation of LED display curtain of net branch appearance are calibrated.
Step S2: different product is provided with analysis condition, supplies net to divide the appearance analysis.Wherein, analysis condition comprises that the mode of connection, channel type, pointer type, curve collection rule, debugging begin to finish frequency, adopt that data begin to finish frequency, the client begins to finish frequency, acceptance value, ifbandwidth, smooth.Can directly carry out step S2 behind the step S1, also can pass through execution in step S2 behind the interface calibration steps.
Step S3: the RFID unique identification (product ID) that task number and the process system through product generates product automatically; Rfid card is set on different product; Rfid card through RFID recognizer recognition product; In system, obtain the information of product automatically, and correspondence goes out the test condition and the analysis condition of this product.
Step S4: the analysis condition according to setting among the test condition that is provided with among the step S1, the step S2 is measured product quality.After a product was measured completion, the setting that resets then connected next measured product and measures.
See also Fig. 4; At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The JNI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction; Send director data by JVISA to NI-VISA again, obtain net at last and divide the appearance data to return to data acquisition system (DAS).
Step S5: data acquisition system (DAS) is deposited in the database according to different data qualification screenings after obtaining and netting the measurement data of dividing appearance.
Step S6: the measurement data that analysis module obtains according to data acquisition system (DAS) is judged limit test, analyzes loss or/and fluctuation is recorded in the database.
Step S7: obtain the analysis result of analysis module, and show.
See also Fig. 2, Fig. 3, Fig. 2 assigns with manufacturing schedule for production order and submits process flow diagram to, and Fig. 3 has disclosed the whole realization flow of system of the present invention.
In sum; The product of production line quality automatic checkout system level method that the present invention proposes based on net branch appearance and RFID; Can realize dividing appearance equipment to carry out unified management to the net that moves on the production line, full-automatic loading, detection, preservation product index data can improve production line efficient; Reduce the enterprise staff training cost, management product report effectively.
Here description of the invention and application is illustrative, is not to want with scope restriction of the present invention in the above-described embodiments.Here the distortion of the embodiment that is disclosed and change are possible, and the replacement of embodiment is known with the various parts of equivalence for those those of ordinary skill in the art.Those skilled in the art are noted that under the situation that does not break away from spirit of the present invention or essential characteristic, and the present invention can be with other form, structure, layout, ratio, and realize with other assembly, material and parts.Under the situation that does not break away from the scope of the invention and spirit, can carry out other distortion and change here to the embodiment that is disclosed.
Claims (9)
1. product of production line quality automatic checkout system of dividing appearance and RFID based on net is characterized in that said system comprises:
Test condition is provided with module, in order to the test condition of different product to be set;
Analysis condition is provided with module, in order to different product is provided with analysis condition, supplies net to divide the appearance analysis;
The RFID recognizer is arranged on the rfid card on the different product in order to identification, obtains the information of this product, and correspondence goes out the test condition and the analysis condition of this product;
Net divides appearance, in order to according to the test condition, the analysis condition that are provided with product quality is measured;
Data acquisition system (DAS) divides appearance to be connected with said net, in order to obtain the measurement data that net divides appearance;
Analysis module in order to obtaining the measurement data of data acquisition system (DAS), and is judged limit test with this, analyzes loss or/and fluctuation;
Database is in order to the analysis result of History Parser Module to each product quality;
The analysis result display module in order to obtaining the analysis result of analysis module, and gives in display, showing.
2. product of production line quality automatic checkout system of dividing appearance and RFID based on net according to claim 1 is characterized in that:
Said system further comprises the interface calibration module, and the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the display foundation of net branch appearance are calibrated.
3. the product of production line quality automatic testing method based on net branch appearance and RFID is characterized in that said method comprises the steps:
Step S1: the test condition of different product is set, and test condition comprises index, passage, the mode of connection of different product; Said index comprises that clawback, Insertion Loss, band fluctuate, passband fluctuation outward; Passage comprises RX, TX, AWS RX Post; The mode of connection comprises P1-ANT-P2-AWS Post, P1-BTS-P2-AWSPre, P1-ANT-P2-DCS;
Step S2: different product is provided with analysis condition; Supply net to divide an appearance analysis, wherein analysis condition comprises that the mode of connection, channel type, pointer type, curve collection rule, debugging begin to finish frequency, adopt that data begin to finish frequency, the client begins to finish frequency, acceptance value, ifbandwidth, smooth;
Step S3: the RFID unique identification that task number and the process system through product generates product automatically; It is product ID; Rfid card is set on different product; Through the rfid card of RFID recognizer recognition product, in system, obtain the information of product automatically, and correspondence goes out the test condition and the analysis condition of this product;
Step S4: the analysis condition according to setting among the test condition that is provided with among the step S1, the step S2 is measured product quality;
At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The J NI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction; Send director data by JVISA to NI-VISA again, obtain net at last and divide the appearance data to return to data acquisition system (DAS);
Step S5: data acquisition system (DAS) is deposited in the database according to different data qualification screenings after obtaining and netting the measurement data of dividing appearance;
Step S6: the measurement data that analysis module obtains according to data acquisition system (DAS) is judged limit test, analyzes loss or/and fluctuation is recorded in the database;
Step S7: obtain the analysis result of analysis module, and show.
4. the product of production line quality automatic testing method based on net branch appearance and RFID is characterized in that said method comprises the steps:
Step S1: the test condition of different product is set,
Step S2: different product is provided with analysis condition, supplies net to divide the appearance analysis;
Step S3: the RFID unique identification that task number and the process system through product generates product automatically; Rfid card is set on different product; Through the rfid card of RFID recognizer recognition product, in system, obtain the information of product automatically, and correspondence goes out the test condition and the analysis condition of this product;
Step S4: the analysis condition according to setting among the test condition that is provided with among the step S1, the step S2 is measured product quality;
Step S5: data acquisition system (DAS) is deposited in the database according to different data qualification screenings after obtaining and netting the measurement data of dividing appearance;
Step S6: the measurement data that analysis module obtains according to data acquisition system (DAS) is judged limit test, analyzes loss or/and fluctuation is recorded in the database;
Step S7: obtain the analysis result of analysis module, and show.
5. the product of production line quality automatic testing method based on net branch appearance and RFID according to claim 4 is characterized in that:
Among the step S1, test condition comprises index, passage, the mode of connection of different product;
Said index comprises that clawback, Insertion Loss, band fluctuate, passband fluctuation outward; Passage comprises RX, TX, AWSRX Post; The mode of connection comprises P1-ANT-P2-AWS Post, P1-BTS-P2-AWS Pre, P1-ANT-P2-DCS.
6. the product of production line quality automatic testing method based on net branch appearance and RFID according to claim 4 is characterized in that:
Said analysis condition comprises that the mode of connection, channel type, pointer type, curve collection rule, debugging begin to finish frequency, adopt that data begin to finish frequency, the client begins to finish frequency, acceptance value, ifbandwidth, smooth.
7. the product of production line quality automatic testing method based on net branch appearance and RFID according to claim 4 is characterized in that:
Also comprise the interface calibration steps between said step S1 and the step S2, the data acquisition system and the interface of interface, database and the bar code printer of interface, database and the foundation of LED display curtain of net branch appearance are calibrated.
8. the product of production line quality automatic testing method based on net branch appearance and RFID according to claim 4 is characterized in that:
Said step S4 further comprises: after a product was measured completion, the setting that resets then connected next measured product and measures.
9. the product of production line quality automatic testing method based on net branch appearance and RFID according to claim 4 is characterized in that:
Among the said step S4; At first the user according to test condition and analysis condition to the data acquisition system (DAS) initiation request; The JNI technology of data acquisition system adopted java platform obtains communication link with the JVISA of C++ platform encapsulation and receives and sends instruction; Send director data by JVISA to NI-VISA again, obtain net at last and divide the appearance data to return to data acquisition system (DAS).
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| CN104655438A (en) * | 2014-12-17 | 2015-05-27 | 中广核核电运营有限公司 | Detection system and detection method for nuclear fuel loading, unloading and storage system |
| CN106844560A (en) * | 2016-12-31 | 2017-06-13 | 武汉科技大学 | A kind of BOPP capactive films quality management system |
| CN109597413A (en) * | 2018-12-06 | 2019-04-09 | 南京华苏科技有限公司 | A kind of intelligent management method of the product test based on RFID |
| CN113399291A (en) * | 2021-04-27 | 2021-09-17 | 武汉海创电子股份有限公司 | Automatic analysis and screening system and method for high and low temperature test data of quartz crystal oscillator |
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| CN113399291A (en) * | 2021-04-27 | 2021-09-17 | 武汉海创电子股份有限公司 | Automatic analysis and screening system and method for high and low temperature test data of quartz crystal oscillator |
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Application publication date: 20120620 |