CN102506134A - Novel CRT (cone ring transmission) system - Google Patents
Novel CRT (cone ring transmission) system Download PDFInfo
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- CN102506134A CN102506134A CN2011104416900A CN201110441690A CN102506134A CN 102506134 A CN102506134 A CN 102506134A CN 2011104416900 A CN2011104416900 A CN 2011104416900A CN 201110441690 A CN201110441690 A CN 201110441690A CN 102506134 A CN102506134 A CN 102506134A
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- cone pulley
- steel loop
- planet wheel
- transmission
- gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H15/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members
- F16H15/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members without members having orbital motion
- F16H15/04—Gearings providing a continuous range of gear ratios
- F16H15/42—Gearings providing a continuous range of gear ratios in which two members co-operate by means of rings or by means of parts of endless flexible members pressed between the first mentioned members
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Friction Gearing (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to a novel CRT (cone ring transmission) system. The system is composed of a drive steel ring (11), a driving cone pulley (12), a gear shift driven gear (13), a planetary wheel reversing mechanism (14), a reversing shifting yoke (15), a fixed end face toothed ring (16), an input shaft (17), a reversing sliding block toothed ring (18), a planetary wheel external tooth ring (19), a spline shaft (20), an elastic collar (21), a passive cone pulley (22), an output shaft (23), a rotary shifting yoke (24) and a rotary slide guide (25). The quantity of parts of the novel CRT is less, the processing is convenient, the novel CRT system does not have a complicated costly hydraulic servo system, a wet-type multi-disc clutch with high technical requirements and a hydraulic torque converter as well as a flexible steel band manufactured by special steels; and the manufacturing cost of the novel CRT system is equal to that of a manual drive gear transmission, and the novel CRT system is an ideal automobile infinitely variable transmission and has extremely considerable economic benefits and market requirement potential.
Description
Technical field
The present invention relates to a kind of novel CRT conical ring formula transmission system, belong to the gearbox technical field.
Background technique
GIF company is a kind of cheap stepless speed variators according to the KRG conical ring formula speed changer of Germany technology research and development, has proceeded to the stage of actual service testing, is a kind of following auto continuously variable transmission that is hopeful very much success.
Fig. 1 is the working principle of the main movement parts of KRG speed changer.Two work cones 1,3 are arranged in parallel.Steel loop 2 is sandwiched in two work cones 1, between 3, steel loop 2 moves along the axial direction of cone, changes the initiatively radius of clean-up of cone pulley 1 and passive cone pulley 3, thereby realizes the continuous stepless speed change.The needed contact pressure of working surface is that another work cone 3 applies a thrust vertically, to clamp steel loop 2, reaches needed impacting force by work cone 1 axial restraint.This end thrust is to be produced by the steel ball of circle distribution and V-shaped groove structure, and its thrust is directly proportional with the moment of torsion that is transmitted, and (mainly being the angle of V-shaped groove) guarantees needed work contact pressure on structural design.
Fig. 3 representes the bulk scope of KRG speed changer, and the cone pulley Outside diameter is 200mm, and the cone pulley axial length is 219.18 ㎜; KRG speed changer movement parts bornologic space roughly is as shown in Figure 4, and KRG speed changer radial direction is microscler, and long axis direction is approximately 418mm, the about 228mm of short-axis direction, and its structure more complicated, volume is big, and cost is higher relatively.
Summary of the invention
The objective of the invention is, have the bigger shortcoming of bornologic space to the KRG speed changer, simplified system improves reliability and expanding governing, discloses a kind of novel CRT (Cone Ring Transmission) conical ring formula transmission system.
The novel CRT of patent of the present invention (Cone Ring Transmission) speed changer is the improved a kind of novel stepless speed variator on KRG speed changer basis.
Fig. 2 is the basic functional principle figure of novel CRT speed changer, also is made up of 1,3 and steel loops 2 of two work cones.The axis of two work cones 1,3 is parallel to each other, and holds positioned opposite greatly, axis misalignment certain distance (be because " steel loop " and " work cone " do not produce physical intervention needed).The element of cone in two work cone 1,3 outsides is parallel to each other.The steel loop 2 of rigidity is encircled in the outside (rather than being clipped in the middle) of two work cones 1,3, with the outer side surface working bus bar connecting part generation frictional force of two work cones 1,3.Because steel loop 2 receives the effect of two tangential peripheral force of work cone 1,3 in transmitting torque; These two tangential peripheral force are pointed to the same side direction; Promote steel loop 2 and depart from two work cone 1,3 center line plane; Thereby produce working surface contact impacting force automatically, this impacting force is directly proportional with the moment of torsion that is transmitted.The impacting force that the rigidity of steel loop 2 and whole system will determine to be produced and the size of circumference tangential force guarantee that from the rigidity Design of steel loop 2 friction driving normally carries out needed automatic impacting force, make it not produce and skid.This generation makes that from the mechanism of compaction forces the structure of speed changer is more simple and reliable.When steel loop 2 when two work cone 1,3 outside generatrix directions move, change the initiatively radius of clean-up of cone pulley and passive cone pulley, reach the continuous stepless speed change.
The technological scheme that realizes the object of the invention is, novel CRT conical ring formula transmission system of the present invention by transmission steel loop 11, initiatively cone pulley 12, gearshift actuation gear 13, planet wheel changement 14, switching-over shift fork 15, fixedly end face ring gear 16, input shaft 17, slide block ring gear 18, planet wheel external toothing 19 commutate; Splined shaft 20; Circlip 21, passive cone pulley 22, output shaft 23, rotation shift fork 24 and 25 compositions of rotation guide rail.Input shaft 17 is sun gears of planet wheel changement 14, and planet wheel changement 14 can be realized the switching of neutral, reverse gear and forward gear; Planet wheel external toothing 19 and splined shaft 20 fixed-link, initiatively cone pulley 12 is installed on the splined shaft 20 and rotates with planet wheel outer tooth ring 19.
Initiatively the axis of cone pulley 12 and passive cone pulley 22 is parallel to each other the certain distance but two axial lines staggers; Passive cone pulley 22 is installed on the output shaft 23, and initiatively cone pulley 12 contacts with the inner cylindrical surface of transmission steel loop 11 with passive cone pulley 22.Drive transmission steel loop 11 when initiatively cone pulley 12 rotates and rotate, transmission steel loop 11 drives passive cone pulley 22 again and rotates, and has realized the transmission of rotation motion.
Have the groove of annular to match with rotating shift fork 24 on transmission steel loop 11 external cylindrical surfaces, the rectangular guideway groove that rotates shift fork 24 is enclosed within and rotates on the guide rail 25 and can move along guide rail direction straight line.When under rotation guide rail 25 externally drives, making left-right rotation, drive rotation shift fork 24 and transmission steel loop 11 and also make left-right rotation.The central plane of transmission steel loop 11 is perpendicular with the element of cone of active cone pulley 12 and passive cone pulley 22 originally; This time, steel loop was with transmission rotating speed and moment of torsion as you were; When rotating guide rail 25 left-right rotation, make the central plane of transmission steel loop 11 turn an angle with respect to the vertical plane of the element of cone of active cone pulley 12, passive cone pulley 22, be equivalent to vehicle front and do steering angle; Make transmission steel loop 11 when transmitting rotating speed and moment of torsion; Along the cone pulley bus do a left side or right-hand to straight line move, thereby changed the initiatively radius of clean-up of cone pulley 12, passive cone pulley 22, realize stepless change.
The planet wheel changement is as shown in Figure 8.
If switching-over slide block ring gear 18 mediates, it only follows planetary carrier 26 rotations, and input shaft 17 drives planetary carrier 26 idle running, and power can't be delivered on the splined shaft 20, and corresponding is the neutral state.
When switching-over slide block ring gear 18 moves round about, make profile of tooth and fixedly end face ring gear 16 interlock mutually on its end face.Fixedly end face ring gear 16 is fixedly mounted on the case of transmission, and such interlock makes planetary carrier 26 be in the fixing state that does not change, and sun gear drives planet wheel external toothing 19 through planetary pinion and does oppositely to slow down to rotate, and corresponding is the reversing state.
" tight round nut with lock " process " butterfly spring " compresses cone pulley 12 initiatively from axial direction and makes it to produce the initial contact pressure with transmission steel loop 11.In case the generation transmitting torque, transmission steel loop 11 will produce the contact pressure that is directly proportional with moment of torsion automatically, to guarantee the safe operation of friction driving.
The novel CRT transmission system is by gearbox control (TCU) control, and the relative position of TCU through gearbox no-load voltage ratio control executing mechanism step-less adjustment transmission steel loop (11) is to reach desirable gear ratio.
Figure 11 is the control block diagram of CRT.Gearbox control is the brain of CRT.Car and information of road surface that TCU collection cart set sensor provides; Accept the useful information that other automatical control system sends through the CAN bus on the car; Also accept driver's control command, according to the best velocity ratio of decision gearboxes such as the best durability of optimum oil consumption, best power performance, optimum drive travelling comfort and system.
Gearbox no-load voltage ratio control executing mechanism can be by hydraulic pressure, pneumatic or be made up of a direct current generator and driving mechanism.Thereby TCU control rotating speed of motor and sense of rotation move radially 11, one position transducers of transmission steel loop direct accurate position of reflecting transmission steel loop 11 that links to each other with driving mechanism.TCU compares the ideal position and the physical location of transmission steel loop 11 and implement to control automatically its error is gone to zero.
As can beappreciated from fig. 12 the amount of parts of novel CRT speed changer is few; And all be that the conventional mechanical processing method can accurately process, do not have the hydraulic servomechanism of complex and expensive, do not have very high multi-disc wet clutch of technical requirements and fluid torque converter; The flexible steel band that does not have special rolling-mill section to make; Its manufacture cost is suitable with the manual gear speed changer, will be a kind of desirable automobile buncher, has the extremely considerable economic and the market demand potential.
Novel CRT and KRG speed changer all are to rely on steel loop and conical surface friction to realize infinite variable speed.Because the difference of basic principle and structure, the motion bornologic space of main motion parts just has corresponding difference.This species diversity will determine the volume of speed change and characteristic in shape.Fig. 5 representes the bulk scope of novel CRT speed changer, and novel CRT is rounded basically, and novel CRT speed changer movement parts bornologic space roughly is as shown in Figure 4, and diameter is approximately 310mm.
The beneficial effect of the present invention and existing technology comparison is, KRG speed changer relatively, and novel CRT speed changer of the present invention movement parts bornologic space roughly is rounded basically, and it is little to take up space.The novel CRT speed changer structure is simple, and part is few, does not have the hydraulic servomechanism of complex and expensive, does not also need multi-disc wet clutch and fluid torque converter, its low cost of manufacture, but reliability is high.Be applicable to the automobile buncher.
Description of drawings
Fig. 1 is the basic principle of KRG speed changer;
Fig. 2 is the basic principle of novel CRT speed changer;
Fig. 3 is a KRG speed changer major part size;
Fig. 4 is the main movement parts motion of a KRG speed changer bornologic space;
Fig. 5 is a novel CRT speed changer major part size;
Fig. 6 is the main movement parts motion of a novel CRT speed changer bornologic space;
Fig. 7 is the novel CRT speed changer structure;
Fig. 8 is the planet wheel changement;
Fig. 9 is the switching-over planetary wheeling mechanism;
Figure 10 is a transmission steel loop assembly;
Figure 11 is the control block diagram of novel CRT speed changer;
Figure 12 is a novel CRT speed changer structure schematic representation;
Picture in picture number is: the 1st, and the work cone; The 2nd, steel loop; The 3rd, the work cone; The 11st, the transmission steel loop; The 12nd, the active cone pulley; The 13rd, the gearshift actuation gear; The 14th, the planet wheel changement; The 15th, the switching-over shift fork; The 16th, fixing end face ring gear; The 17th, input shaft; The 18th, switching-over slide block ring gear; The 19th, the planet wheel external toothing; The 20th, splined shaft; The 21st, circlip; The 22nd, passive cone pulley; The 23rd, output shaft; The 24th, rotate shift fork; The 25th, rotate guide rail; The 26th, planetary carrier.
Embodiment
Embodiment of the present invention is as shown in Figure 7.
Present embodiment CRT conical ring formula transmission system by transmission steel loop 11, initiatively cone pulley 12, gearshift actuation gear 13, planet wheel changement 14, switching-over shift fork 15, fixedly end face ring gear 16, input shaft 17, slide block ring gear 18, planet wheel external toothing 19 commutate; Splined shaft 20; Circlip 21, passive cone pulley 22, output shaft 23, rotation shift fork 24 and 25 compositions of rotation guide rail.
Initiatively the axis of cone pulley 12 and passive cone pulley 22 is parallel to each other the certain distance but two axial lines staggers; Passive cone pulley 22 is installed on the output shaft 23, and initiatively cone pulley 12 contacts with the inner cylindrical surface of transmission steel loop 11 with passive cone pulley 22.Drive transmission steel loop 11 when initiatively cone pulley 12 rotates and rotate, transmission steel loop 11 drives passive cone pulley 22 again and rotates, and has realized the transmission of rotation motion.
Have the groove of annular to match with rotating shift fork 24 on transmission steel loop 11 external cylindrical surfaces, the rectangular guideway groove that rotates shift fork 24 is enclosed within and rotates on the guide rail 25 and can move along guide rail direction straight line.When under rotation guide rail 25 externally drives, making left-right rotation, drive rotation shift fork 24 and transmission steel loop 11 and also make left-right rotation.The central plane of transmission steel loop 11 is perpendicular with the element of cone of active cone pulley 12 and passive cone pulley 22 originally; This time, steel loop was with transmission rotating speed and moment of torsion as you were; When rotating guide rail 25 left-right rotation, make the central plane of transmission steel loop 11 turn an angle with respect to the vertical plane of the element of cone of active cone pulley 12, passive cone pulley 22, be equivalent to vehicle front and do steering angle; Make transmission steel loop 11 when transmitting rotating speed and moment of torsion; Along the cone pulley bus do a left side or right-hand to straight line move, thereby changed the initiatively radius of clean-up of cone pulley 12, passive cone pulley 22, realize stepless change.
The planet wheel changement is as shown in Figure 8.
If switching-over slide block ring gear 18 mediates, it only follows planetary carrier 26 rotations, and input shaft 17 drives planetary carrier 26 idle running, and power can't be delivered on the splined shaft 20, and corresponding is the neutral state.
When switching-over slide block ring gear 18 moves round about, make profile of tooth and fixedly end face ring gear 16 interlock mutually on its end face.Fixedly end face ring gear 16 is fixedly mounted on the case of transmission, and such interlock makes planetary carrier 26 be in the fixing state that does not change, and sun gear drives planet wheel external toothing 19 through planetary pinion and does oppositely to slow down to rotate, and corresponding is the reversing state.
" tight round nut with lock " process " butterfly spring " compresses cone pulley 12 initiatively from axial direction and makes it to produce the initial contact pressure with transmission steel loop 11.In case the generation transmitting torque, transmission steel loop 11 will produce the contact pressure that is directly proportional with moment of torsion automatically, to guarantee the safe operation of friction driving.
Present embodiment CRT conical ring formula speed changer is controlled by gearbox control (TCU); Car and information of road surface that TCU collection cart set sensor provides; Accept the useful information that other automatical control system on the car sends through sensor or communication modes such as CAN bus; Also accept driver's control command, according to the best velocity ratio of decision gearboxes such as the best durability of optimum oil consumption, best power performance, optimum drive travelling comfort and system.
The relative position of TCU through gearbox no-load voltage ratio control executing mechanism step-less adjustment transmission steel loop 11 is to reach desirable gear ratio.Gearbox no-load voltage ratio control executing mechanism can be by hydraulic pressure, pneumatic or be made up of a direct current generator and driving mechanism.Thereby TCU control rotating speed of motor and sense of rotation move radially 11, one position transducers of transmission steel loop direct accurate position of reflecting transmission steel loop 11 that links to each other with driving mechanism.TCU compares the ideal position and the physical location of transmission steel loop 11 and implement to control automatically its error is gone to zero.
Claims (5)
1. novel CRT conical ring formula transmission system; It is characterized in that, said system by transmission steel loop (11), initiatively cone pulley (12), gearshift actuation gear (13), planet wheel changement (14), switching-over shift fork (15), fixedly end face ring gear (16), input shaft (17), slide block ring gear (18), planet wheel external toothing (19) commutate; Splined shaft (20); Circlip (21), passive cone pulley (22), output shaft (23), rotation shift fork (24) and rotation guide rail (25) are formed;
Said input shaft (17) is the sun gear of planet wheel changement (14), and planet wheel changement (14) can be realized the switching of neutral, reverse gear and forward gear; Planet wheel external toothing (19) and splined shaft (20) fixed-link, said active cone pulley (12) are installed in splined shaft (20) and upward rotate with planet wheel outer tooth ring (19);
The axis of said active cone pulley 12 and passive cone pulley 22 is parallel to each other the certain distance but two axial lines staggers; Passive cone pulley (22) is installed on the output shaft (23); Initiatively cone pulley (12) and passive cone pulley (22) contact with the inner cylindrical surface of transmission steel loop (11); Drive transmission steel loop (11) when initiatively cone pulley (12) rotates and rotate, transmission steel loop (11) drives passive cone pulley (22) again and rotates, and has realized the transmission of rotation motion.
2. novel CRT conical ring formula transmission system according to claim 1; It is characterized in that; Have the groove of annular to match with rotating shift fork (24) on said transmission steel loop (11) external cylindrical surface, the rectangular guideway groove that rotates shift fork (24) is enclosed within and rotates on the guide rail (25) and can move along guide rail direction straight line; When under rotation guide rail (25) externally drives, making left-right rotation, drive rotation shift fork (24) and transmission steel loop (11) and also make left-right rotation.
3. novel CRT conical ring formula transmission system according to claim 1; It is characterized in that; Be processed with spline tooth on the inner cylindrical surface of said switching-over slide block ring gear (18), be enclosed within on the spline tooth of planetary carrier (26) external cylindrical surface and can move freely vertically; Also have on the external cylindrical surface of planet wheel external toothing (19) with planetary carrier (26) external cylindrical surface on same spline teeth; When switching-over slide block ring gear (18) during to planet wheel external toothing (19) one side shiftings; Planetary carrier (26) and planet wheel external toothing (19) are linked; Make whole " planetary gear train " as a whole by locked one-tenth, input shaft (17) is being delivered on planet wheel external toothing (19) and the splined shaft (20) the rotation motion of importing to directly.
4. novel CRT conical ring formula transmission system according to claim 1; It is characterized in that; Said transmission system is controlled by gearbox control, and the relative position of gearbox control through gearbox no-load voltage ratio control executing mechanism step-less adjustment transmission steel loop (11) is to reach desirable gear ratio.
5. novel CRT conical ring formula transmission system according to claim 4; It is characterized in that; Said gearbox no-load voltage ratio control executing mechanism can be by hydraulic pressure, pneumatic or be made up of a direct current generator and driving mechanism; Thereby gearbox control control rotating speed of motor and sense of rotation move radially transmission steel loop (11), and a position transducer links to each other with driving mechanism and directly reflects the accurate position of transmission steel loop (11); Gearbox control compares the ideal position and the physical location of transmission steel loop (11), and implementing automatically, control goes to zero its error.
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CN2011104416900A CN102506134A (en) | 2011-12-27 | 2011-12-27 | Novel CRT (cone ring transmission) system |
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CN2011104416900A CN102506134A (en) | 2011-12-27 | 2011-12-27 | Novel CRT (cone ring transmission) system |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103807394A (en) * | 2014-01-27 | 2014-05-21 | 北京理工大学 | Internal contact conical ring type continuously-variable transmission |
CN105508546A (en) * | 2015-12-23 | 2016-04-20 | 湖南农业大学 | Stepless speed stabilizing device |
CN105673834A (en) * | 2016-03-16 | 2016-06-15 | 浙江德孚力汽车变速箱有限公司 | Transmission ring control mechanism of conical ring type continuously variable transmission |
CN108426010A (en) * | 2018-05-16 | 2018-08-21 | 中国科学院合肥物质科学研究院 | A kind of V belts nesting stepless speed change device |
CN108443435A (en) * | 2018-04-02 | 2018-08-24 | 大连碧蓝节能环保科技有限公司 | Planetary gear stepless speed changing speed increaser |
Citations (5)
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JPH03288049A (en) * | 1990-03-30 | 1991-12-18 | Shimpo Ind Co Ltd | Frictional continuously variable transmission |
US20050097977A1 (en) * | 2003-09-12 | 2005-05-12 | Van Cor Dale E. | Transmission systems |
KR20110105025A (en) * | 2010-03-18 | 2011-09-26 | 현대 파워텍 주식회사 | Cone-ring type continuous variable transmission |
WO2011122193A1 (en) * | 2010-03-30 | 2011-10-06 | アイシン・エィ・ダブリュ株式会社 | Hybrid drive device |
KR20110127370A (en) * | 2010-05-19 | 2011-11-25 | 현대 파워텍 주식회사 | Cone type continuously variable transmission system for front engine rear wheel drive vehicle |
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2011
- 2011-12-27 CN CN2011104416900A patent/CN102506134A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH03288049A (en) * | 1990-03-30 | 1991-12-18 | Shimpo Ind Co Ltd | Frictional continuously variable transmission |
US20050097977A1 (en) * | 2003-09-12 | 2005-05-12 | Van Cor Dale E. | Transmission systems |
KR20110105025A (en) * | 2010-03-18 | 2011-09-26 | 현대 파워텍 주식회사 | Cone-ring type continuous variable transmission |
WO2011122193A1 (en) * | 2010-03-30 | 2011-10-06 | アイシン・エィ・ダブリュ株式会社 | Hybrid drive device |
KR20110127370A (en) * | 2010-05-19 | 2011-11-25 | 현대 파워텍 주식회사 | Cone type continuously variable transmission system for front engine rear wheel drive vehicle |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103807394A (en) * | 2014-01-27 | 2014-05-21 | 北京理工大学 | Internal contact conical ring type continuously-variable transmission |
CN103807394B (en) * | 2014-01-27 | 2016-01-27 | 北京理工大学 | Interior contact conical ring formula stepless speed variator |
CN105508546A (en) * | 2015-12-23 | 2016-04-20 | 湖南农业大学 | Stepless speed stabilizing device |
CN105508546B (en) * | 2015-12-23 | 2017-11-21 | 湖南农业大学 | A kind of stepless speed stabilizer device |
CN105673834A (en) * | 2016-03-16 | 2016-06-15 | 浙江德孚力汽车变速箱有限公司 | Transmission ring control mechanism of conical ring type continuously variable transmission |
CN108443435A (en) * | 2018-04-02 | 2018-08-24 | 大连碧蓝节能环保科技有限公司 | Planetary gear stepless speed changing speed increaser |
CN108426010A (en) * | 2018-05-16 | 2018-08-21 | 中国科学院合肥物质科学研究院 | A kind of V belts nesting stepless speed change device |
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Application publication date: 20120620 |