CN102501540A - Breathable film adhering machine - Google Patents

Breathable film adhering machine Download PDF

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Publication number
CN102501540A
CN102501540A CN2011103184234A CN201110318423A CN102501540A CN 102501540 A CN102501540 A CN 102501540A CN 2011103184234 A CN2011103184234 A CN 2011103184234A CN 201110318423 A CN201110318423 A CN 201110318423A CN 102501540 A CN102501540 A CN 102501540A
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CN
China
Prior art keywords
ventilated membrane
frame
punch die
weldering film
punch
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Granted
Application number
CN2011103184234A
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Chinese (zh)
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CN102501540B (en
Inventor
徐寿海
徐诚佶
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Individual
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Individual
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Priority to CN201110318423.4A priority Critical patent/CN102501540B/en
Publication of CN102501540A publication Critical patent/CN102501540A/en
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Publication of CN102501540B publication Critical patent/CN102501540B/en
Expired - Fee Related legal-status Critical Current
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

The invention relates to a breathable film adhering machine which is characterized by comprising a rack, wherein a plastic film conveying device, a breathable film conveying device and a film stamping and welding device are arranged on the rack; the breathable film conveying device and the plastic film conveying device are arranged in an adjacent staggered mode; and the film stamping and welding device is arranged above or below the breathable film conveying device. The breathable film adhering machine disclosed by the invention can also be provided with a punching device. According to the invention, a plastic film is punched by the punching device and then a breathable film is stamped and laminated, welded and covered on a hole of the plastic film by the film stamping and welding device, so that the plastic film with the breathable film is prepared. The breathable film adhering machine has simple and reasonable device structure, high production efficiency and high accuracy and is convenient to operate.

Description

The ventilated membrane bonder
Technical field
The present invention relates to a kind of process equipment of plastics mould, particularly a kind of ventilated membrane bonder.
Background technology
Plastic foil of the prior art is air-locked plastic foil, and when it was used to make polybag or is used for connection with wrapping of piece, can't be applicable to needed ventilative occasion.For example traditional edible fungus bag, its ventilative pattern generally all are to utilize the sponge ventilating cover ventilative.In use, utilize the common plastics film to process the bacterium bag earlier, behind the packed full culture base-material of bacterium, put the collar at the bacterium sack, the ventilating cover that on the collar, covers the band sponge is then breathed freely.Also be not directly applied for edible mushroom in the prior art and carry the bacterium bag that carries ventilated membrane that training is used, therefore, do not disclose the ventilated membrane bonder in the prior art yet.
Summary of the invention
Technical problem to be solved by this invention is the deficiency to prior art, and a kind of ventilated membrane bonder rational in infrastructure, easy to use is provided.
Technical problem to be solved by this invention is to realize through following technical scheme.The present invention is a kind of ventilated membrane bonder, and be characterized in: it comprises frame, on frame, is provided with plastic foil transport, ventilated membrane transport and dashes the weldering film device; Described ventilated membrane transport is adjacent with the plastic foil transport to be crisscross arranged, described dash the weldering film device be located at the ventilated membrane transport above or below; The described weldering film device that dashes comprises towards weldering membrane support, punch die drive unit and weldering film drive unit; The clutch end of punch die drive unit is connected with the punch die cutter head through punch die cutter head frame; The clutch end of weldering film drive unit is connected with weldering film device through weldering film frame; Punch die cutter head frame, weldering film frame are connected to and are fixed on the guider that dashes on the weldering membrane support, install on the frame of punch die cutter head below to be provided with die shoe and weldering film cushion pad.
In above-described a kind of ventilated membrane bonder technical scheme, further optimized technical scheme is: it also is provided with perforating device; Described perforating device be located at the plastic foil transport above or below; Described perforating device comprises punching support and punching drive unit; The punching support is fixed on the frame; The clutch end of punching drive unit is connected with eyelet punch through punch carrier, on the punching support, guider is installed also, and punch carrier is connected on the guider; It also is provided with the punching punch die, and described punching punch die is supporting to be installed on the frame of eyelet punch below.
Ventilated membrane bonder of the present invention has two kinds of set-up modes; A kind of is that ventilated membrane bonder of the present invention self does not have the perforating device to the ventilated membrane punching; But the plastic foil that direct use has openning hole on demand directly is attached to the ventilated membrane weldering on the hole through dashing the weldering film device; Another kind is that ventilated membrane bonder of the present invention has the perforating device to the ventilated membrane punching; What carry is the plastic foil of not beating via hole; Through dashing the weldering film device ventilated membrane weldering is attached on the hole again after having openning hole to plastic foil earlier, has so just realized that punching and weldering pad pasting accomplish on same machine through perforating device.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: described punching drive unit, punch die drive unit and weldering film drive unit can be selected disclosed any Power Drive Unit in the prior art for use; As long as can power be transported to the powered by conventional energy and transmission mechanism of drift, punch die cutter head, weldering film device; Most preferred drive unit is a cylinder; During installation, described punch carrier, weldering film frame and punch die cutter head frame are separately fixed on the piston rod end of cylinder.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: will the ventilated membrane weldering be attached on the plastic foil during owing to operation; Described plastic foil transport is adjacent with the ventilated membrane transport and arranged in a crossed manner; During conveying; Ventilated membrane just can be on the plastic foil or under, so operation for ease, preferably the two is throughput direction and vertically is provided with.When being attached to ventilated membrane weldering on the plastic foil, preferably operation up is attached to the upper surface of plastic foil with ventilated membrane, and is easy to operate like this, also can below operation, ventilated membrane is attached to the lower surface of plastic foil; So, the perforating device that the present invention is set and dash the weldering film device can be installed in equally plastic foil transport, ventilated membrane transport above or below, operation for ease is preferably mounted at the top.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: described guider can be for prior art in disclosed conventional guider, be preferably linear guides, be drift, punch die cutter head, weldering film device guiding.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: described ventilated membrane transport, plastic foil transport can be for prior art in disclosed conventional transport; Carry out the transmission of ventilated membrane and plastic foil, make drift, punch die cutter head, the operation separately of weldering film device can consecutive hours capable.Described ventilated membrane transport, plastic foil transport preferably include carrying roller, driving wheel and the follower that is located on the frame, and driving wheel is connected with motor and transmission device.Motor can be conventional motors such as servomotor, stepper motor; Motor drives driving wheel through transmission device and rotates; The ventilated membrane of bonding front and back, plastic foil are located to rolling on the driving wheel and follower of ventilated membrane transport, plastic foil transport respectively, on carrying roller, transmit.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: can be through the stepper motor of routine, the operation that Industrial PC Computer is controlled each mechanism.Preferably pass through setting, and cooperate Industrial PC Computer to control the operation of each mechanism near switch, optoelectronic switch.When being provided with, preferably be provided with one near switch on the punch carrier side of punching support; Respectively be provided with one near switch at weldering film frame and punch die cutter head frame side; Above the middle part of output one side of plastic foil transport, ventilated membrane transport, respectively be provided with an optoelectronic switch that is connected on the frame.When resetting after punching drive unit, punch die drive unit and weldering film drive unit (cylinder) operation, what its side was provided with obtains signal near switch.The optoelectronic switch that is provided with on plastic foil transport, the ventilated membrane transport is in the top of ventilated membrane and plastic foil; After plastic foil has been dashed the hole; When being sent under the optoelectronic switch, the ventilated membrane optoelectronic switch obtains signal, behind welding ventilated membrane on the plastic foil; When being sent under the optoelectronic switch, the plastic foil optoelectronic switch obtains signal.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: spring lock block preferably is installed on punch carrier, on punch die cutter head frame, spring lock block is installed also.Like this, can make associative operation more convenient.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: described weldering film device is located in the punch die cutter head frame, and described punch die cutter head is in the both sides of weldering film device.Both do not disturb mutually like this, saved the space yet.
In the technical scheme of a kind of ventilated membrane bonder of the present invention: described weldering film device can be for prior art in conventional weldering film device, be provided with the weldering film device of conduction oil, heater and temperature sensor in preferred.
Ventilated membrane bonder of the present invention can be used for producing the plastic foil of band ventilated membrane.Compared with prior art, apparatus of the present invention can realize being punched on plastic foil by perforating device, and the weldering film device sweeps away ventilated membrane and the subsides weldering covers on the hole of plastic foil by dashing then.Thereby make the plastic foil of band ventilated membrane.The present invention has the following advantages:
(1) the present invention is simple and reasonable, and production efficiency is high, produces each product and can only need the 3-4 time in second.
(2) automaticity is high, and is easy to operate.After installing ventilated membrane and plastic foil on the ventilated membrane bonder, need not manually-operated, can realize producing.
(3) precision is high.Drift and die shoe; Punch die cutter head and die shoe work in coordination punching, punch die; Punching and die size are accurately and through changing the adjustment of drift and punch die punching, die size and shape, the punching distance of plastic foil and the distance between the ventilated membrane are through optoelectronic switch and the common control of stepper motor (perhaps servomotor), and drift and punch die cutter head are led by guide rail; Precision is high, accurately and reliably.Cut film and weldering film at same station, the film of cutting-out falls in the die shoe automatically, on same station, welds film, and the fast precision of speed is high, inconsistent phenomenon can not take place.
(4) flexible high, can produce the plastic foil of the band ventilated membrane of different size according to different production requirements.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is that the A-A of Fig. 1 is to sketch map;
Fig. 3 is that the B-B of Fig. 1 is to sketch map;
Fig. 4 is that the D-D of Fig. 1 is to sketch map.
The specific embodiment
Following with reference to accompanying drawing, further describe concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not constitute restriction to its right.
Embodiment 1, with reference to Fig. 1,2,4, and a kind of ventilated membrane bonder, it comprises frame 3, on frame 3, is provided with plastic foil transport 5, ventilated membrane transport 6 and dashes weldering film device 1; Described ventilated membrane transport 6 and plastic foil transport 5 adjacent being crisscross arranged, described dash weldering film device 1 be located at ventilated membrane transport 6 above or below; The described weldering film device 1 that dashes comprises towards weldering membrane support 17, punch die drive unit 7 and weldering film drive unit 16; The clutch end of punch die drive unit 7 is connected with punch die cutter head 11 through punch die cutter head frame 18; The clutch end of weldering film drive unit 16 is connected with weldering film device 10 through weldering film frame 14; Punch die cutter head frame 18, weldering film frame 14 are connected to and are fixed on the guider 9 that dashes on the weldering membrane support 17, install on the frame 3 of punch die cutter head 11 belows to be provided with die shoe and weldering film cushion pad 12.
Embodiment 2, and with reference to Fig. 1,3,4, in embodiment 1 described a kind of ventilated membrane bonder: it also is provided with perforating device 2; Described perforating device 2 be located at plastic foil transport 5 above or below; Described perforating device 2 comprises punching support 15 and punching drive unit 13; Punching support 15 is fixed on the frame 3; The clutch end of punching drive unit 13 is connected with eyelet punch 23 through punch carrier 19; On punching support 15, guider 9 is installed also, punch carrier 19 is connected on the guider 9; It also is provided with punching punch die 19, and described punching punch die 19 is supporting to be installed on the frame 3 of eyelet punch 23 belows.
Embodiment 3; In embodiment 1 or the 2 described ventilated membrane bonders: punching drive unit 13, punch die drive unit 7 and weldering film drive unit 16 are cylinder, and described punch carrier 19, weldering film frame 14 and punch die cutter head frame 18 are separately fixed on the piston rod end of cylinder.
Embodiment 4, and in any one described ventilated membrane bonder of embodiment 1-3: described plastic foil transport 5 is with ventilated membrane transport 6 that throughput direction is vertical to be provided with.
Embodiment 5, and in any one described ventilated membrane bonder of embodiment 1-4: described guider 9 is a linear guides.
Embodiment 6, and in any one described ventilated membrane bonder of embodiment 1-5: described ventilated membrane transport 6, plastic foil transport 5 include carrying roller, driving wheel and the follower that is located on the frame 3, and driving wheel is connected with motor and transmission device.
Embodiment 7, in any one described ventilated membrane bonder of embodiment 1-6: punch carrier 19 other being provided with near switch 8 of punching support 15; Respectively be provided with one near switch 8 on weldering film frame 14 and punch die cutter head frame 18 sides; Above the middle part of output one side of plastic foil transport 5, ventilated membrane transport 6, respectively be provided with an optoelectronic switch 4 that is connected on the frame 3.
Embodiment 8, in any one described ventilated membrane bonder of embodiment 1-7: on punch carrier 19, spring lock block is installed, on punch die cutter head frame 18, spring lock block is installed also.
Embodiment 9, and in any one described ventilated membrane bonder of embodiment 1-8: described weldering film device 10 is located in the punch die cutter head frame 18, and described punch die cutter head 11 is in the both sides of weldering film device 10.
Embodiment 10, in any one described ventilated membrane bonder of embodiment 1-9: in weldering film device 10, be provided with conduction oil, heater and temperature sensor.
During use, the workflow of ventilated membrane bonder of the present invention is: preparation → plastic foil punching → ventilated membrane punch die → welding ventilated membrane → plastic foil transmission → ventilated membrane transmission → repetition.Can operate by following idiographic flow:
(1) with the plastic film roll wound packages on the passive carrying roller wheel of plastic foil transport, plastic foil 22 stretched out the punching station that passes perforating device with cut the weldering film device cut weldering film station after, with plastic film roll on the driving wheel of plastic foil transport.
(2) the ventilated membrane reel is contained on the driven roll of ventilated membrane transport, again ventilated membrane 21 is passed and cut weldering film station and twist on the driving wheel of ventilated membrane transport.
(3) start the machine the perforating device punching.The punching cylinder gets electric startup; Eyelet punch rushes at the punching punch die under the promotion of punching cylinder and punch carrier, plastic foil 22 is gone out one or more hole (drift and punch die are replaceable, can do drift, the punch die of different size according to the production needs); After having beaten the hole, eyelet punch is regained.
(4) dash weldering film device punch die, weldering film.Punch carrier is other set obtained signal and moves receiving signal backlash mould cylinder near switch; The punch die cutter head is under the drive of punch die cylinder and punch die cutter head frame and linear guides; Impact to die shoe; Ventilated membrane obtains a fritter ventilated membrane 21 and falls into (punch die cutter head and die shoe are replaceable, can do the punch die cutter head and the die shoe of different size according to the production needs) in the die shoe under the shearing action of punch die cutter head and die shoe.When the punch die cylinder resets; What punch die cutter head frame was other set obtains signal near switch; Weldering film cylinder moves; Thermofussion welding film device is welded on (fritter ventilated membrane size can be tailor-made according to the production needs) on the plastic foil 22 with a fritter ventilated membrane 21 under the drive of weldering film cylinder and weldering film linear guides, cover the hole that perforating device is got.Inner electrothermal tube (also can adopt other mode of heating heating) and the temperature sensor installed of weldering film device; Inner filling heat-conductive oil; Make weldering film device keep stable suitable welding temperature (the plastic foil welding temperature of different-thickness is different, and weldering film actuator temperature can be set as required).
(5) plastic foil 22 and ventilated membrane 21 transmit.After dashing weldering film station action completion, what weldering film frame was other set obtains signal near switch.Plastic foil reel stepper motor (perhaps servomotor) and ventilated membrane reel stepper motor (perhaps servomotor) get electric startup; When the ventilated membrane optoelectronic switch detects through hole; Ventilated membrane reel stepper motor (perhaps servomotor) stops, and plastic foil reel stepper motor (perhaps servomotor) stops when the plastic foil optoelectronic switch detects ventilated membrane.
(6) get into next circulation after above action is accomplished, punching station punching cylinder moves once more.
(7) expeditiously ventilated membrane is welded on the plastic foil through the automation of ventilated membrane bonder, the plastic foil of producing utilizes ventilated membrane ventilative.
The breathable plastic film that production obtains can be used to process edible fungus bag and produce edible mushroom, can improve the air penetrability of mycelia like this, and mycelial growth rate is fast, and growth result is good; This ventilated membrane can be breathed freely and Chalk-dust filtering and bacterium, and the ventilated membrane filtering accuracy reaches 0.2 μ m, can prevent effectively in ventilative that assorted bacterium from getting in the bacterium bag; And can prevent water evaporates and the entering of external water in the bacterium bag; Reduce the risk of pollution in wide area, and production efficiency is high, needs with artificial few.

Claims (10)

1. ventilated membrane bonder, it is characterized in that: it comprises frame, on frame, is provided with plastic foil transport, ventilated membrane transport and dashes the weldering film device;
Described ventilated membrane transport is adjacent with the plastic foil transport to be crisscross arranged, described dash the weldering film device be located at the ventilated membrane transport above or below;
The described weldering film device that dashes comprises towards weldering membrane support, punch die drive unit and weldering film drive unit; The clutch end of punch die drive unit is connected with the punch die cutter head through punch die cutter head frame; The clutch end of weldering film drive unit is connected with weldering film device through weldering film frame; Punch die cutter head frame, weldering film frame are connected to and are fixed on the guider that dashes on the weldering membrane support, install on the frame of punch die cutter head below to be provided with die shoe and weldering film cushion pad.
2. a kind of ventilated membrane bonder according to claim 1, it is characterized in that: it also is provided with perforating device; Described perforating device be located at the plastic foil transport above or below;
Described perforating device comprises punching support and punching drive unit; The punching support is fixed on the frame; The clutch end of punching drive unit is connected with eyelet punch through punch carrier, on the punching support, guider is installed also, and punch carrier is connected on the guider; It also is provided with the punching punch die, and described punching punch die is supporting to be installed on the frame of eyelet punch below.
3. ventilated membrane bonder according to claim 2 is characterized in that: punching drive unit, punch die drive unit and weldering film drive unit are cylinder, and described punch carrier, weldering film frame and punch die cutter head frame are separately fixed on the piston rod end of cylinder.
4. ventilated membrane bonder according to claim 1 and 2 is characterized in that: described plastic foil transport is with the ventilated membrane transport that throughput direction is vertical to be provided with.
5. ventilated membrane bonder according to claim 1 and 2 is characterized in that: described guider is a linear guides.
6. ventilated membrane bonder according to claim 1 and 2 is characterized in that: described ventilated membrane transport, plastic foil transport include carrying roller, driving wheel and the follower that is located on the frame, and driving wheel is connected with motor and transmission device.
7. ventilated membrane bonder according to claim 2 is characterized in that: the punch carrier side at the punching support is provided with one near switch; Respectively be provided with one near switch at weldering film frame and punch die cutter head frame side; Above the middle part of output one side of plastic foil transport, ventilated membrane transport, respectively be provided with an optoelectronic switch that is connected on the frame.
8. ventilated membrane bonder according to claim 2 is characterized in that: spring lock block is installed on punch carrier, on punch die cutter head frame, spring lock block is installed also.
9. ventilated membrane bonder according to claim 1 and 2 is characterized in that: described weldering film device is located in the punch die cutter head frame, and described punch die cutter head is in the both sides of weldering film device.
10. ventilated membrane bonder according to claim 1 and 2 is characterized in that: in weldering film device, be provided with conduction oil, heater and temperature sensor.
CN201110318423.4A 2011-10-19 2011-10-19 Breathable film adhering machine Expired - Fee Related CN102501540B (en)

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Application Number Priority Date Filing Date Title
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CN102501540B CN102501540B (en) 2014-07-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922742A (en) * 2012-11-07 2013-02-13 凡嘉科技(无锡)有限公司 Welding jig for filter membrane of air-permeable bottle cap
CN107711303A (en) * 2017-11-13 2018-02-23 连云港国鑫食用菌成套设备有限公司 Suitable for edible fungus stick or the automatic film applicator and method of Guo mouth bacterium bag pad pastings
CN109720006A (en) * 2019-01-14 2019-05-07 河北中尔新材料有限公司 Bag Making Machine
CN110253959A (en) * 2019-06-26 2019-09-20 上海岩甄自动化设备有限公司 A kind of high frequency Bag Making Machine
CN114506123A (en) * 2022-02-25 2022-05-17 康诺医疗器械(沭阳)有限公司 Automatic plastic stamping, welding and cutting equipment
CN115581171A (en) * 2022-09-27 2023-01-10 中国农业机械化科学研究院集团有限公司 Continuous film pasting method and device for edible mushroom inoculation

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CN87105503A (en) * 1986-08-07 1988-02-17 吴羽化学工业株式会社 Article tape is welded to equipment on the film
US4771150A (en) * 1987-06-29 1988-09-13 Tachi-S Co., Ltd. Method of forming trim cover assembly for automotive seat
US4945203A (en) * 1986-11-06 1990-07-31 American Fluoroseal Corporation Method and apparatus for making fluorocarbon film plastic bags using a laser
EP1031526A2 (en) * 1999-02-24 2000-08-30 Akzo Nobel N.V. Method of and device for wrapping hollow filament bundles
DE10315110A1 (en) * 2003-04-02 2004-10-14 Kompernaß Handelsgesellschaft mbH Thermoplastic film welding apparatus has a film marking punch and die close to film heating wires and pressure pad
CN202271604U (en) * 2011-10-19 2012-06-13 徐寿海 Ventilated membrane bonder

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CN87105503A (en) * 1986-08-07 1988-02-17 吴羽化学工业株式会社 Article tape is welded to equipment on the film
US4945203A (en) * 1986-11-06 1990-07-31 American Fluoroseal Corporation Method and apparatus for making fluorocarbon film plastic bags using a laser
US4771150A (en) * 1987-06-29 1988-09-13 Tachi-S Co., Ltd. Method of forming trim cover assembly for automotive seat
EP1031526A2 (en) * 1999-02-24 2000-08-30 Akzo Nobel N.V. Method of and device for wrapping hollow filament bundles
DE10315110A1 (en) * 2003-04-02 2004-10-14 Kompernaß Handelsgesellschaft mbH Thermoplastic film welding apparatus has a film marking punch and die close to film heating wires and pressure pad
CN202271604U (en) * 2011-10-19 2012-06-13 徐寿海 Ventilated membrane bonder

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922742A (en) * 2012-11-07 2013-02-13 凡嘉科技(无锡)有限公司 Welding jig for filter membrane of air-permeable bottle cap
CN107711303A (en) * 2017-11-13 2018-02-23 连云港国鑫食用菌成套设备有限公司 Suitable for edible fungus stick or the automatic film applicator and method of Guo mouth bacterium bag pad pastings
CN107711303B (en) * 2017-11-13 2023-09-29 连云港国鑫食用菌成套设备有限公司 Automatic film sticking machine and method suitable for edible fungus sticks or facial features wrapping films
CN109720006A (en) * 2019-01-14 2019-05-07 河北中尔新材料有限公司 Bag Making Machine
CN109720006B (en) * 2019-01-14 2024-03-22 河北中尔新材料有限公司 Bag making machine
CN110253959A (en) * 2019-06-26 2019-09-20 上海岩甄自动化设备有限公司 A kind of high frequency Bag Making Machine
CN114506123A (en) * 2022-02-25 2022-05-17 康诺医疗器械(沭阳)有限公司 Automatic plastic stamping, welding and cutting equipment
CN114506123B (en) * 2022-02-25 2024-04-30 康诺医疗器械(沭阳)有限公司 Automatic stamping, welding and cutting equipment for plastics
CN115581171A (en) * 2022-09-27 2023-01-10 中国农业机械化科学研究院集团有限公司 Continuous film pasting method and device for edible mushroom inoculation

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