CN102492810A - Automatic loading device for quenching machine - Google Patents
Automatic loading device for quenching machine Download PDFInfo
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- CN102492810A CN102492810A CN2011104150610A CN201110415061A CN102492810A CN 102492810 A CN102492810 A CN 102492810A CN 2011104150610 A CN2011104150610 A CN 2011104150610A CN 201110415061 A CN201110415061 A CN 201110415061A CN 102492810 A CN102492810 A CN 102492810A
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- hopper
- plate
- push pedal
- header board
- fixed block
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Abstract
The invention relates to an automatic loading device for a quenching machine. According to the automatic loading device, an inclined plate is arranged inside a material box on the upper end face of a base; baffles are arranged on two sides of the inclined plate; fixed blocks are arranged at rear ends of the baffles; a discharge hole is formed in the middle and upper part of a front plate of the material box; a guide chute is formed at the front end of the discharge hole; a square through hole is formed in the front end of a bottom plate of the material box; air cylinders are arranged below the material box and in front of the base; a pushing plate is connected to piston rods of the air cylinders; the through hole in the bottom plate of the material box passes through the pushing plate; the upper end face of the pushing plate is an inclined plane, and an angle between the inclined plane and the front plate of the material box is an acute angle; a sliding rod at the upper end of the pushing plate is connected with a slide carriage above a pushing rod; and the slide carriage is connected to opposite support blocks on two sides of the discharge hole of the material box by a lug sheet. Compared with the prior art, the automatic loading device has the advantages of stable loading, high automaticity, low labor intensity of workers and the like, and is convenient to operate and maintain.
Description
Technical field
The present invention relates to a kind of feeding device, relate in particular to a kind of quenching press automatic charging device.
Background technology
Quenching press is the widely used equipment of field of machining, and utilizing the quenching press working shaft-like workpiece mainly is that workpiece is sent in the roller track of quenching press, gets in the ruhmkorff coil through assemblies such as thimble, holddowns, accomplishes through heating, cooling etc. and quenches.Because existing quenching press adopts the mode of artificial material loading basically, a people one machine, the people stops, so in actual production process, there is following shortcoming:
When (1) manual work is sent workpiece into the roller of quenching press; Because workpiece is not steadily put into; Workpiece can depart from the roller of rotation, and holddown lost efficacy, and when thimble advances workpiece to advance, the workpiece offset track is clashed into; Cause damages such as ruhmkorff coil, mold, and be prone to cause equipment downtime;
(2)) during artificial place work piece, because roller is in the rotation that does not stop, when workpiece not steadily the time, operator's custom is lived workpiece with hand, and just there is potential safety hazard in this, is prone to cause work accident to take place.
Except above-mentioned points, artificial material loading has not only strengthened workman personnel's labour intensity, has increased production cost, and working (machining) efficiency is low, influences quality product.
Summary of the invention
The object of the present invention is to provide a kind of not only material loading steady, level of automation is high, be convenient to operation and maintenance, and labor strength is low, saves production cost, and improves the quenching press automatic charging device of working (machining) efficiency.
The present invention includes base, hopper, swash plate, baffle plate, fixed block, double-screw bolt, cylinder, cylinder seat, support, push pedal, slide bar, slide, otic placode, piece and deflector chute; The upper surface of base is provided with hopper; The upper shed grooved housing that this hopper is made up of header board, back plate, base plate and biside plate; The inside of hopper is provided with swash plate, and the front end of this swash plate is connected the interior front of hopper base plate, and the rear end is connected the inside upper part of plate behind the hopper; The both sides of said swash plate be respectively equipped with parallel with the hopper side plate and with the vertical baffle plate of hopper base plate; The rear end of this baffle plate is provided with and is used for fixing baffle plate and plays the fixed block of regulating spacing between two baffle plates; Said fixed block is a square block, by the lower surface of fixed block to inside offer with hopper after the identical slot of plate width, promptly descend slot; Front end face by fixed block is inwardly offered the slot identical with barrier width; Slot promptly, slot linked to each other with the back plate of hopper under fixed block passed through, and fixed block links to each other with baffle plate through preceding slot; The outside of above-mentioned two baffle plates is respectively equipped with the double-screw bolt that is used for supporting baffle, and the two ends of double-screw bolt are equipped with set nut; Square gap is offered in the middle and upper part of above-mentioned hopper header board; It is discharge port; The front end of discharge port is provided with the channel-type deflector chute that is used for blanking, and the rear end of deflector chute is that feed end links to each other with the discharge port of hopper header board, and the front end of deflector chute is that discharge end is corresponding with the roller inlet of quenching press; Convenient for blanking, preferably the front end of deflector chute is that discharge end is processed as bending; The base plate front end of above-mentioned hopper is offered the quadrate through hole; This through hole is opened between above-mentioned swash plate and the hopper header board; And the width of through hole equals the distance between swash plate front end face and the hopper header board aft end face, and the length of through hole equals the distance between two side plates of hopper; The below of above-mentioned hopper and the place ahead of base are provided with cylinder; This cylinder is basic identical with prior art; Cylinder is installed on the cylinder seat; The both sides of cylinder seat connect the support that is used for the shoring seat respectively, and the support of cylinder seat front side is that fore-stock links to each other with the header board of hopper, and the back side stand of cylinder seat is that after poppet links to each other with the hopper base plate; Connect push pedal on the piston rod of said cylinder; The length and width of this push pedal respectively with said hopper base plate on the length and width of through hole identical; Said push pedal is passed by the through hole on the said hopper base plate, and the upper surface of push pedal is processed as the inclined-plane, and the angle between this inclined-plane and the hopper header board is an acute angle; Best, the inclined-plane of push pedal upper end is parallel to the upper surface of the inner swash plate of above-mentioned hopper; The upper end of said push pedal connects the slide bar of two correspondences; Distance between these two poles is equal to or greater than the distance between two inner baffle plates of above-mentioned hopper, and said slide bar links to each other with the slide of push rod top, and slide is the right cylinder that chute is offered at the middle part; This slide is connected on the relative piece in above-mentioned hopper discharge port both sides through auricle; The main body of said piece is a rectangular parallelepiped, the top, both sides that is connected to discharge port of two pieces, and the upper surface of a piece is provided with several equidistant screw thread slotted eyes that is used to regulate the slide position; Auricle utilizes bolt to pass through the screw thread slotted eye to link to each other with piece, and the other end of auricle is a disconnected piece end connection slide.
During work, the workpiece (axle) that need are processed is placed on the inner swash plate of hopper, and workpiece clamp is between two baffle plates; The double-screw bolt of fixed block and the both sides of baffle plate through rear side is fastening; Can be according to the distance between length adjustment two baffle plates of workpiece, simultaneously according to the practical situation of workpiece, select with two slide bars between apart from supporting push pedal; Because slide can guarantee that then slide bar slides through auricle adjustment distance in slide; At first, confirm the travelling speed and the stroke of push pedal through adjusting cylinder, the stroke of push pedal is mainly confirmed according to the position on inclined-plane, push pedal upper end; Guarantee when push pedal moves to vertex that low end of push pedal upper end incline position is higher than the hopper discharge port, guarantee when push pedal moves to valley that high end of push pedal upper end incline position is lower than the front end of the inner swash plate of hopper upper surface, the piston rod that push pedal can be followed cylinder moves up and down; Workpiece is tumbled by the inner swash plate of hopper, be deposited on the inclined-plane of upper end of push pedal, and the angle between inclined-plane and the hopper is an acute angle; Then when push pedal moves upward, clamp a workpiece between push pedal inclined-plane, upper end and the hopper header board, other workpiece then falls into hopper; Nipped workpiece is pushed into the discharge port place of hopper by push pedal, because when arriving the discharge hole for discharge mouth, workpiece one side loses the support of hopper header board; Then workpiece is rolled in the deflector chute by discharge port by inclined-plane, push pedal top; When push pedal upwards promoted, because workpiece is between slide bar, slide bar can play the effect that prevents that workpiece from jumping along axis; The push pedal successive is transported to discharge port with workpiece like this, in the roller of workpiece by deflector chute entering quenching press successively.
The present invention compared with prior art has following advantage:
1, material loading is steady, avoids workpiece to depart from roller, reduces the damage to quenching apparatus;
2, need not manual material loading and push down workpiece, level of automation is high, is convenient to operation and maintenance;
3, machine replaces manual work, and labor strength is low, reduces mishap and takes place;
4, save production cost, improve working (machining) efficiency, good product quality.
Description of drawingsFig. 1 looks the section simplified schematic diagram for master of the present invention.
Fig. 2 is the simplified schematic diagram of overlooking of the present invention.
Fig. 3 is the simplified schematic diagram of overlooking of hopper of the present invention.
Fig. 4 looks simplified schematic diagram for the left side of hopper of the present invention.
Fig. 5 looks simplified schematic diagram for the master of push pedal of the present invention.
Fig. 6 looks simplified schematic diagram for the left side of push pedal of the present invention.
Fig. 7 is the three-dimensional simplified schematic diagram of slide of the present invention.
Fig. 8 is the three-dimensional simplified schematic diagram of of the present invention piece.
EmbodimentIn the synoptic diagram of quenching press automatic charging device illustrated in figures 1 and 2; The upper surface of base 1 is provided with hopper 2; The upper shed grooved housing that this hopper is made up of header board 2-1, back plate 2-2, base plate 2-3 and biside plate 2-4; The inside of hopper is provided with swash plate 3, and the front end of this swash plate is connected the interior front of hopper base plate, and the rear end is connected the inside upper part of plate behind the hopper; The both sides of swash plate be respectively equipped with parallel with the hopper side plate and with the vertical baffle plate 4 of hopper base plate; The rear end of this baffle plate is provided with and is used for fixing baffle plate and plays the fixed block 5 of regulating spacing between two baffle plates; Fixed block is a square block, by the lower surface of fixed block to inside offer with hopper after the identical slot of plate width, promptly descend slot 6; Front end face by fixed block is inwardly offered the slot identical with barrier width; Slot 7 promptly, slot linked to each other with the back plate of hopper under fixed block passed through, and fixed block links to each other with baffle plate through preceding slot; The outside of two baffle plates is respectively equipped with the double-screw bolt 8 that is used for supporting baffle, and the two ends of double-screw bolt are equipped with set nut 9; Square gap is offered in the middle and upper part of hopper header board; It is discharge port 10; The front end of discharge port is provided with the channel-type deflector chute 11 that is used for blanking, and the rear end of deflector chute is that feed end 11-1 links to each other with the discharge port of hopper header board, and the front end of deflector chute is that discharge end 11-2 is corresponding with the roller inlet of quenching press; Convenient for blanking, the front end of deflector chute is that discharge end is processed as bending; The base plate front end of hopper is offered quadrate through hole 12, and this through hole is opened between above-mentioned swash plate and the hopper header board, and the width of through hole equals the distance between swash plate front end face and the hopper header board aft end face, and the length of through hole equals the distance between two side plates of hopper; The below of above-mentioned hopper and the place ahead of base are provided with cylinder 13; Cylinder is installed on the cylinder seat 14; The both sides of cylinder seat connect the support that is used for the shoring seat respectively; The support of cylinder seat front side is that fore-stock 15-1 links to each other with the header board of hopper, and the back side stand of cylinder seat is that after poppet 15-2 links to each other with the hopper base plate; Connect push pedal 16 on the piston rod of cylinder; The length and width of this push pedal respectively with said hopper base plate on the length and width of through hole identical; Push pedal is passed by the through hole on the said hopper base plate; And the upper surface of push pedal is processed as inclined-plane 17, and the angle between this inclined-plane and the hopper header board is an acute angle, and the inclined-plane of push pedal upper end is parallel to the upper surface of the inner swash plate of above-mentioned hopper; The upper end of push pedal connects the slide bar 18 of two correspondences; Distance between these two poles equals the distance between two inner baffle plates of above-mentioned hopper; Slide bar links to each other with the slide 19 of push rod top; This slide is connected on relative the piece 21 in above-mentioned hopper discharge port both sides through auricle 20, i.e. the tops, both sides that are connected to discharge port of two pieces, and the upper surface of a piece is provided with several equidistant screw thread slotted eyes 22 that is used to regulate the slide position; Auricle utilizes bolt 23 to link to each other with a piece through the screw thread slotted eye, and the other end of auricle is that disconnected piece end connects slide.
Like Fig. 3 and shown in Figure 4; The upper shed grooved housing that hopper is made up of header board 2-1, back plate 2-2, base plate 2-3 and biside plate 2-4; Square gap is offered in the middle and upper part of hopper header board, and promptly discharge port 10, and the base plate front end of hopper is offered quadrate through hole 12; The width of through hole equals the distance between swash plate front end face and the hopper header board aft end face, and the length of through hole equals the distance between two side plates of hopper.
Like Fig. 5 and shown in Figure 6, the length and width of push pedal 16 respectively with the hopper base plate on the length and width of through hole identical, and the upper surface of push pedal is processed as inclined-plane 17.
As shown in Figure 7, slide 19 is offered the right cylinder of chute 24 for the middle part.
As shown in Figure 8, the main body of a piece 21 is a rectangular parallelepiped, and the upper surface of a piece is provided with several equidistant screw thread slotted eyes 22 that is used to regulate the slide position.
Claims (3)
1. quenching press automatic charging device; Comprise base, hopper, swash plate, baffle plate, fixed block, double-screw bolt, cylinder, cylinder seat, support, push pedal, slide bar, slide, otic placode, piece and deflector chute; It is characterized in that: the upper surface of base is provided with hopper, the upper shed grooved housing that this hopper is made up of header board, back plate, base plate and biside plate, and the inside of hopper is provided with swash plate; The front end of this swash plate is connected the interior front of hopper base plate, and the rear end is connected the inside upper part of plate behind the hopper; The both sides of swash plate be respectively equipped with parallel with the hopper side plate and with the vertical baffle plate of hopper base plate, the rear end of this baffle plate is provided with fixed block, fixed block is a square block; By the lower surface of fixed block to inside offer with hopper after the identical slot of plate width; Promptly descend slot, inwardly offer the slot identical, promptly preceding slot with barrier width by the front end face of fixed block; Slot linked to each other with the back plate of hopper under fixed block passed through, and fixed block links to each other with baffle plate through preceding slot; The outside of two baffle plates is respectively equipped with double-screw bolt, and the two ends of double-screw bolt are equipped with set nut; Square gap is offered in the middle and upper part of hopper header board, i.e. discharge port, and the front end of discharge port is provided with the channel-type deflector chute, and the rear end of deflector chute is that feed end links to each other with the discharge port of hopper header board, and the front end of deflector chute is that discharge end is corresponding with the roller inlet of quenching press; The base plate front end of hopper is offered the quadrate through hole, and this through hole is opened between above-mentioned swash plate and the hopper header board, and the width of through hole equals the distance between swash plate front end face and the hopper header board aft end face, and the length of through hole equals the distance between two side plates of hopper; The below of hopper and the place ahead of base are provided with cylinder, and cylinder is installed on the cylinder seat, and the both sides of cylinder seat connect support respectively, and the support of cylinder seat front side is that fore-stock links to each other with the header board of hopper, and the back side stand of cylinder seat is that after poppet links to each other with the hopper base plate; Connect push pedal on the piston rod of cylinder; The length and width of this push pedal respectively with said hopper base plate on the length and width of through hole identical; Push pedal is passed by the through hole on the said hopper base plate, and the upper surface of push pedal is processed as the inclined-plane, and the angle between this inclined-plane and the hopper header board is an acute angle; The upper end of push pedal connects the slide bar of two correspondences; Distance between these two poles is not less than the distance between two inner baffle plates of above-mentioned hopper; Slide bar links to each other with the slide of push rod top; This slide is connected on relative the piece in above-mentioned hopper discharge port both sides through auricle, i.e. the tops, both sides that are connected to discharge port of two pieces, and the upper surface of a piece is provided with the screw thread slotted eye; Auricle utilizes bolt to pass through the screw thread slotted eye to link to each other with piece, and the other end of auricle is a disconnected piece end connection slide.
2. quenching press automatic charging device according to claim 1 is characterized in that: the front end of deflector chute is that discharge end is processed as bending.
3. quenching press automatic charging device according to claim 1 and 2 is characterized in that: the inclined-plane of push pedal upper end is parallel to the upper surface of the inner swash plate of hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110415061 CN102492810B (en) | 2011-12-14 | 2011-12-14 | Automatic loading device for quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110415061 CN102492810B (en) | 2011-12-14 | 2011-12-14 | Automatic loading device for quenching machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102492810A true CN102492810A (en) | 2012-06-13 |
| CN102492810B CN102492810B (en) | 2013-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110415061 Active CN102492810B (en) | 2011-12-14 | 2011-12-14 | Automatic loading device for quenching machine |
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| Country | Link |
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| CN (1) | CN102492810B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831031A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | An automatic feeding mechanism used for quenching of shaft type workpieces |
| CN106697886A (en) * | 2016-12-09 | 2017-05-24 | 广东温氏食品集团股份有限公司 | Round steel feeding machine |
| CN106865261A (en) * | 2017-03-13 | 2017-06-20 | 黑龙江华明科技发展有限公司 | The fresh crusher storing feeding device of sugarcane |
| CN110304440A (en) * | 2019-07-29 | 2019-10-08 | 旭东机械(昆山)有限公司 | A kind of materials in the tube feeding device |
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| JPH058841A (en) * | 1991-07-02 | 1993-01-19 | Shinko Electric Co Ltd | Part posture selecting device for bowl feeder |
| JPH07157065A (en) * | 1993-12-01 | 1995-06-20 | Mazda Motor Corp | Part supply device |
| JPH0938841A (en) * | 1995-07-27 | 1997-02-10 | Asahi Seiki Kogyo Kk | Work separating and conveying device |
| CN2934264Y (en) * | 2006-06-29 | 2007-08-15 | 上海恒精机电设备有限公司 | Single-piece feeding device of horizontal quenching machine |
| CN2934260Y (en) * | 2006-06-30 | 2007-08-15 | 上海恒精机电设备有限公司 | New type lifting mechanism |
| CN101760597A (en) * | 2008-10-27 | 2010-06-30 | 苏州新凌电炉有限公司 | Automatic discharging and feeding machine of quenching furnace |
| CN202415625U (en) * | 2011-12-14 | 2012-09-05 | 大连大显精密轴有限公司 | Automatic loading device of quenching machine |
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2011
- 2011-12-14 CN CN 201110415061 patent/CN102492810B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH058841A (en) * | 1991-07-02 | 1993-01-19 | Shinko Electric Co Ltd | Part posture selecting device for bowl feeder |
| JPH07157065A (en) * | 1993-12-01 | 1995-06-20 | Mazda Motor Corp | Part supply device |
| JPH0938841A (en) * | 1995-07-27 | 1997-02-10 | Asahi Seiki Kogyo Kk | Work separating and conveying device |
| CN2934264Y (en) * | 2006-06-29 | 2007-08-15 | 上海恒精机电设备有限公司 | Single-piece feeding device of horizontal quenching machine |
| CN2934260Y (en) * | 2006-06-30 | 2007-08-15 | 上海恒精机电设备有限公司 | New type lifting mechanism |
| CN101760597A (en) * | 2008-10-27 | 2010-06-30 | 苏州新凌电炉有限公司 | Automatic discharging and feeding machine of quenching furnace |
| CN202415625U (en) * | 2011-12-14 | 2012-09-05 | 大连大显精密轴有限公司 | Automatic loading device of quenching machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831031A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | An automatic feeding mechanism used for quenching of shaft type workpieces |
| CN106697886A (en) * | 2016-12-09 | 2017-05-24 | 广东温氏食品集团股份有限公司 | Round steel feeding machine |
| CN106865261A (en) * | 2017-03-13 | 2017-06-20 | 黑龙江华明科技发展有限公司 | The fresh crusher storing feeding device of sugarcane |
| CN110304440A (en) * | 2019-07-29 | 2019-10-08 | 旭东机械(昆山)有限公司 | A kind of materials in the tube feeding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102492810B (en) | 2013-09-25 |
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Address after: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee after: DALIAN DEMAISHI PRECISION TECHNOLOGY Co.,Ltd. Address before: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee before: DALIAN DEMAISHI PRECISION SHAFT CO.,LTD. Address after: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee after: DALIAN DEMAISHI PRECISION SHAFT CO.,LTD. Address before: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee before: Dalian Daxian Micro-shaft Co.,Ltd. |
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