CN102489856A - Resistance spot-welding machine with floating welding heads - Google Patents

Resistance spot-welding machine with floating welding heads Download PDF

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Publication number
CN102489856A
CN102489856A CN2011103582918A CN201110358291A CN102489856A CN 102489856 A CN102489856 A CN 102489856A CN 2011103582918 A CN2011103582918 A CN 2011103582918A CN 201110358291 A CN201110358291 A CN 201110358291A CN 102489856 A CN102489856 A CN 102489856A
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China
Prior art keywords
soldering tip
pair
welding
vertical guide
welding head
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Application number
CN2011103582918A
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Chinese (zh)
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CN102489856B (en
Inventor
王智广
祝新宇
王晓勇
莫新民
张乐平
李美玲
邓亚萍
李睿远
冯勇
张辉
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XIANYANG ZHONGBING ELECTROMECHANICAL EQUIPMENT MANUFACTURING Co Ltd
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XIANYANG ZHONGBING ELECTROMECHANICAL EQUIPMENT MANUFACTURING Co Ltd
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Priority to CN 201110358291 priority Critical patent/CN102489856B/en
Publication of CN102489856A publication Critical patent/CN102489856A/en
Application granted granted Critical
Publication of CN102489856B publication Critical patent/CN102489856B/en
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Abstract

The invention discloses a resistance spot-welding machine with floating welding heads, mainly comprising an upper welding head, a lower welding head, a welding pressure cylinder, an upper welding head installation seat, a pair of vertical guide rods installed on the upper welding head installation seat via linear bearings and a pair of vertical guide rails installed on the upper welding head installation seat, wherein the cylinder body of the cylinder is installed at the upper ends of the vertical guide rods; the lower welding head is installed at the lower ends of the vertical guide rods by means of floating up and down via a fastening bolt, a compression spring and a tension spring; and the upper welding head is installed on the upper welding head installation seat via the pair of vertical guide rails and is connected with the cylinder rod of the cylinder. While welding, the upper welding head is pushed by the cylinder rod to move downwards, and the lower welding head can be pulled by the vertical guide rods to move upwards when the downward movement of the upper welding head is limited and the cylinder body is jacked, thereby realizing the self-adaptive clamping function of the welding heads; therefore, the rigorous demands on work-piece location of common resistance spot-welding machine in high-accuracy welding are thoroughly cancelled, and the defect that components are easy to deform due to welding pressure during resistance spot-welding process is overcome.

Description

Soldering tip formula resistance spot weld floats
Technical field
The present invention relates to a kind of resistance spot weld, especially a kind of unsteady soldering tip formula resistance spot weld.
Background technology
Resistance spot welding is a big welding method in the electric resistance welding, also is important solder technology in the welding field.Common resistance spot weld comprises upper and lower two soldering tips, and soldering tip is fixed on the support under it, and soldering tip is installed on the elastic rod on it, and a cylinder is housed above last soldering tip.During welding, workpiece is positioned down on the soldering tip, by cylinder last soldering tip is imposed on downforce, it is closed up and clamping work pieces with following soldering tip, and then bestow electric current to soldering tip, and the electric current workpiece fuel factor that has a resistance of flowing through makes solder joint place metal alloying and realizes welding.The conventional, electric-resistance mash welder is because following soldering tip is fixed, so it can only provide a fixing working face (promptly descending the upper surface of soldering tip), during welding, the solder side of workpiece must be concordant with this working face, just can reach accurate welding.But the location of this workpiece is difficult to accomplish perfectness, and particularly concerning need be with mould fixedly the workpiece of solder joint, workpiece will be located with mould, and this is easy to form location (being the working face that the solder side of workpiece exceeds welding machine).If can not accomplish accurate location (supposing that the solder side of workpiece surpasses the working face 2mm of welding machine), when last soldering tip applies welding pressure and during clamping work pieces, will make part deformation earlier; And then be pressed on the solder joint, like this, will cause solder joint to depart from; Influence the quality (product defect that promptly causes) of postwelding workpiece because of solder joint is inaccurate; This does not allow to be permitted for accurate spot welding, so the conventional, electric-resistance mash welder is not easy to accomplish accurate spot welding.Moreover the conventional, electric-resistance mash welder requires also to be difficult to make it to be melted into flexible automatic production line or assembly line to the harshness of workpiece location, can not satisfy the needs of automated production.
Summary of the invention
The objective of the invention is provides a kind of unsteady soldering tip formula resistance spot weld to the problem in the prior art, makes soldering tip when closing up clamping, can adapt to the residing position of workpiece solder side automatically, to satisfy the requirement of accurate spot welding.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
It has upright support, last soldering tip, following soldering tip; The top of described upright support connect firmly that a level stretches out on the soldering tip mount pad; It is characterized in that: the pair of vertical guide rod is installed in described going up on the soldering tip mount pad through linear bearing; A welding pressure cylinder is installed through a cylinder mounting plate in upper end at said pair of vertical guide rod; A slide block is installed in described going up on the soldering tip mount pad through the pair of vertical guide rail; The described soldering tip of going up is installed on the conducting block, and described conducting block is fixed on the described slide block through trip bolt and insulation system, and the cylinder bar of described welding pressure cylinder links through a universal joint and joint and described slide block; Soldering tip installing plate, insulation board and following soldering tip conductive plate down are housed in the bottom of said pair of vertical guide rod successively; And their fastening bolt and a pair of stage clip and upper and lower unsteady lower ends that is bound up on described pair of vertical guide rod of a pair of extension spring through being with insulation sleeve, described soldering tip down is installed in down on the soldering tip conductive plate.
The further improved technical scheme of the present invention is following:
Described pair of vertical guide rail adopts the pair of cross roller guide rail, and this pair of cross roller guide rail is installed in the perpendicular grooves of soldering tip mount pad front end face, in this perpendicular grooves, also is provided with this a pair of pretension voussoir to the intersection roller guide rail.
Can find out through technique scheme; The present invention is installed in the pair of vertical guide rod on the soldering tip mount pad through linear bearing; And the cylinder body of welding pressure cylinder is installed in the upper end of said vertical guide stem; Following soldering tip is bound up on the lower end of vertical guide stem through upper and lower the floating of fastening bolt, stage clip and extension spring, will goes up soldering tip to be installed on the soldering tip mount pad, and link with the cylinder bar through the pair of vertical guide rail.During welding, the cylinder bar promote to be gone up soldering tip and is moved down, and following soldering tip can move down limited and moves on through the vertical guide stem pulling during jack-up cylinder body at last soldering tip, thereby realizes the upper and lower unsteady of soldering tip down.Owing to the realization of the upper and lower float function of soldering tip down; So no matter which position the solder side of workpiece is positioned at; As long as this position is between two soldering tips; Soldering tip can both be implemented adaptability and clamp, completely abolished the conventional, electric-resistance mash welder in high-precision welding to the harsh requirement of workpiece location, also overcome the shortcoming that workpiece in the conventional, electric-resistance pinpoint welding procedure is subject to welding pressure generation deformation.The present invention is skillfully constructed, and operation precision is high, has guaranteed that spot welding is accurate, can satisfy the requirement of accurate spot welding fully.Moreover, because above-mentioned soldering tip self adaptation clamps the realization of function, make this welding machine can be fitted in different flexible automatic production lines or assembly line easily, form the automatic station of line body, satisfy the needs of automated production.It is that vertical guide rail has adopted the intersection roller guide rail that the present invention further improves, and it can make soldering tip more stable with the clamping action of following soldering tip, and motion process is more accurate.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention (front view).
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the A-A face view of Fig. 2.
Fig. 4 is the B-B face view of Fig. 3.
The specific embodiment
Referring to Fig. 1,2; It has upright support (1), last soldering tip (14), following soldering tip (15); Connect firmly the last soldering tip mount pad (8) that a level is stretched out on the top of described upright support (1); Pair of vertical guide rod (4) is installed in described going up on the soldering tip mount pad (8) through linear bearing (3); A welding pressure cylinder (6) is installed through a cylinder mounting plate (5) in upper end in said vertical guide stem (4); A slide block (10) is installed in described going up on the soldering tip mount pad (8) through the pair of vertical guide rail, and the described soldering tip (14) of going up is installed on the conducting block (12), and described conducting block (12) is fixed on the described slide block (10) through trip bolt (23) and insulation system; Described insulation system comprises soldering tip collets (11) and screw insulation sleeve (13), and the cylinder bar of described welding pressure cylinder (6) links with said slide block (10) through a universal joint (7) and a joint (9); Soldering tip installing plate (19), insulation board (18) and following soldering tip conductive plate (17) down are housed in the bottom of described pair of vertical guide rod (4) successively; And their fastening bolt (21) and a pair of stage clip (16) and upper and lower unsteady lower ends that is bound up on described pair of vertical guide rod (4) of a pair of extension spring (20) through being with insulation sleeve (22), described soldering tip (15) down is installed in down on the soldering tip conductive plate (17).
The course of work of this welding machine is: when the cylinder bar of welding pressure cylinder (6) was withdrawn, soldering tip (15) was in the position (as shown in the figure) of opening under last soldering tip (14) reached, during welding; Workpiece stretches into and is positioned between two soldering tips, and its solder side can be the arbitrary height between two soldering tips, needn't be positioned on a certain fixing working face; Drive cylinder (6) action then, then the last soldering tip (14) of cylinder cylinder bar promotion moves down, when last soldering tip touches workpiece; Meeting is stopped by workpiece and stops to move down; At this moment, the cylinder bar of cylinder promotes cylinder and moves on one's body, and then pair of vertical guide rod (4) overcomes the elastic force of stage clip (16) and spurs down and move on the soldering tip; And two soldering tips are closed up and clamping work pieces, implement welding then; After welding is accomplished, drive the cylinder bar retraction of cylinder again, then the pulling of cylinder bar is gone up on the soldering tip (14) and is moved; Meanwhile; Following soldering tip moves down under the effect of stage clip (16) and resets, and spacing to descending soldering tip to move down by extension spring (20) when resetting, then two soldering tips are opened; Withdraw from workpiece then, promptly accomplish the operation of a spot welding.
Referring to Fig. 2,3,4; In order to make the last soldering tip on the slide block (10) move more stable with the clamping of closing up of following soldering tip; Motion process is more accurate; Described pair of vertical guide rail (24) adopts the pair of cross roller guide rail, and this pair of cross roller guide rail is installed in the perpendicular grooves (8-1) of soldering tip mount pad (8) front end face, in this perpendicular grooves, also be provided with this to intersecting a pair of pretension voussoir (25,26) that roller guide rail installs side by side.Upper and lower dislocation through a pair of pretension voussoir (25,26) is regulated, and forms to fix intersecting the extruding of roller guide rail (24), make between this intersections roller guide rail (24) and the slide block (10) seamless, thereby make soldering tip and the accurate contraposition of following soldering tip, do not rock.

Claims (2)

1. unsteady soldering tip formula resistance spot weld; It has upright support (1), last soldering tip (14), following soldering tip (15); Connect firmly the last soldering tip mount pad (8) that a level is stretched out on the top of described upright support (1); It is characterized in that: pair of vertical guide rod (4) is installed in described going up on the soldering tip mount pad (8) through linear bearing (3); A welding pressure cylinder (6) is installed through a cylinder mounting plate (5) in upper end at said pair of vertical guide rod (4); A slide block (10) is installed in described going up on the soldering tip mount pad (8) through pair of vertical guide rail (24); The described soldering tip (14) of going up is installed on the conducting block (12), and described conducting block is fixed on the described slide block (10) through trip bolt (23) and insulation system, and the cylinder bar of described welding pressure cylinder (6) links with described slide block (10) through a universal joint (7) and joint (9); Soldering tip installing plate (19), insulation board (18) and following soldering tip conductive plate (17) down are housed in the bottom of said pair of vertical guide rod (4) successively; And their fastening bolt (21) and a pair of stage clip (16) and upper and lower unsteady lower ends that is bound up on described pair of vertical guide rod (4) of a pair of extension spring (20) through being with insulation sleeve (22), described soldering tip (15) down is installed in down on the soldering tip conductive plate (17).
2. unsteady soldering tip formula resistance spot weld according to claim 1; It is characterized in that: described pair of vertical guide rail (24) adopts the pair of cross roller guide rail; This pair of cross roller guide rail is installed in the perpendicular grooves (8-1) of soldering tip mount pad (8) front end face, in this perpendicular grooves, also is provided with this a pair of pretension voussoir (25,26) to the intersection roller guide rail.
CN 201110358291 2011-11-14 2011-11-14 Resistance spot-welding machine with floating welding heads Expired - Fee Related CN102489856B (en)

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CN102489856A true CN102489856A (en) 2012-06-13
CN102489856B CN102489856B (en) 2013-05-08

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104741751A (en) * 2015-03-27 2015-07-01 王小玲 Multifunctional electrode machining system
CN105750780A (en) * 2016-04-22 2016-07-13 温州天基机器人自动化有限公司 Servo welding head assembly
CN105945414A (en) * 2016-07-08 2016-09-21 犍为恩典机械电镀有限公司 Ring-base automatic positioning and welding device
CN107030364A (en) * 2017-04-25 2017-08-11 敏实汽车技术研发有限公司 A kind of flexible rotating adjustment of resistance soldering turret and anti-falling mechanism
CN109317873A (en) * 2018-12-01 2019-02-12 郑州日产汽车有限公司 Welding robot for picking-up vehicle side bottom beam
CN109530900A (en) * 2018-11-23 2019-03-29 广州东焊智能装备有限公司 A kind of special automatic welding machine
CN109570858A (en) * 2019-01-04 2019-04-05 广汽本田汽车有限公司 Straight line opens and shuts indirect welder
CN112975091A (en) * 2021-02-04 2021-06-18 安徽工程大学 Spot welding robot soldering turret
US11654517B2 (en) 2018-09-11 2023-05-23 Jr Automation Technologies, Llc Fastener welding apparatus

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Publication number Priority date Publication date Assignee Title
CN2129197Y (en) * 1992-05-14 1993-04-07 上海焊接成套设备工程公司 Automatic spot-seam welding mechanism of tube type linked inside and outside
CN2258803Y (en) * 1996-03-27 1997-08-06 镇江无线电专用设备厂 Spot-welder
KR20060059533A (en) * 2004-11-29 2006-06-02 현대자동차주식회사 A spot welding gun
CN2829963Y (en) * 2005-11-18 2006-10-25 王兆利 Precision resistance welder with spring
KR100916149B1 (en) * 2007-12-27 2009-09-08 주식회사 성우하이텍 Spot welding device for roll forming beam
CN101670480A (en) * 2008-09-09 2010-03-17 珠海精易焊接设备有限公司 Spot welding pressure control device, spot welder and method for precisely controlling spot welding pressure
CN101972888A (en) * 2010-10-13 2011-02-16 成都九鼎科技(集团)有限公司 Automobile shock absorber support projection welding floating tool
CN102079007A (en) * 2009-12-01 2011-06-01 昆山广辉精密五金有限公司 Automatic spot welding machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2129197Y (en) * 1992-05-14 1993-04-07 上海焊接成套设备工程公司 Automatic spot-seam welding mechanism of tube type linked inside and outside
CN2258803Y (en) * 1996-03-27 1997-08-06 镇江无线电专用设备厂 Spot-welder
KR20060059533A (en) * 2004-11-29 2006-06-02 현대자동차주식회사 A spot welding gun
CN2829963Y (en) * 2005-11-18 2006-10-25 王兆利 Precision resistance welder with spring
KR100916149B1 (en) * 2007-12-27 2009-09-08 주식회사 성우하이텍 Spot welding device for roll forming beam
CN101670480A (en) * 2008-09-09 2010-03-17 珠海精易焊接设备有限公司 Spot welding pressure control device, spot welder and method for precisely controlling spot welding pressure
CN102079007A (en) * 2009-12-01 2011-06-01 昆山广辉精密五金有限公司 Automatic spot welding machine
CN101972888A (en) * 2010-10-13 2011-02-16 成都九鼎科技(集团)有限公司 Automobile shock absorber support projection welding floating tool

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104741751A (en) * 2015-03-27 2015-07-01 王小玲 Multifunctional electrode machining system
CN105750780A (en) * 2016-04-22 2016-07-13 温州天基机器人自动化有限公司 Servo welding head assembly
CN105750780B (en) * 2016-04-22 2017-06-16 温州天基机器人自动化有限公司 Servo soldering tip component
CN105945414A (en) * 2016-07-08 2016-09-21 犍为恩典机械电镀有限公司 Ring-base automatic positioning and welding device
CN105945414B (en) * 2016-07-08 2018-05-18 犍为恩典机械电镀有限公司 A kind of ring seat is automatically positioned welder
CN107030364A (en) * 2017-04-25 2017-08-11 敏实汽车技术研发有限公司 A kind of flexible rotating adjustment of resistance soldering turret and anti-falling mechanism
CN107030364B (en) * 2017-04-25 2022-08-12 敏实汽车技术研发有限公司 Flexible rotation adjusting and anti-falling mechanism of resistance welding tongs
US11654517B2 (en) 2018-09-11 2023-05-23 Jr Automation Technologies, Llc Fastener welding apparatus
CN109530900A (en) * 2018-11-23 2019-03-29 广州东焊智能装备有限公司 A kind of special automatic welding machine
CN109317873A (en) * 2018-12-01 2019-02-12 郑州日产汽车有限公司 Welding robot for picking-up vehicle side bottom beam
CN109570858A (en) * 2019-01-04 2019-04-05 广汽本田汽车有限公司 Straight line opens and shuts indirect welder
CN112975091A (en) * 2021-02-04 2021-06-18 安徽工程大学 Spot welding robot soldering turret

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Granted publication date: 20130508

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