CN102489204A - Double-screw shaft self-cleaning stirring device - Google Patents
Double-screw shaft self-cleaning stirring device Download PDFInfo
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- CN102489204A CN102489204A CN2011104471452A CN201110447145A CN102489204A CN 102489204 A CN102489204 A CN 102489204A CN 2011104471452 A CN2011104471452 A CN 2011104471452A CN 201110447145 A CN201110447145 A CN 201110447145A CN 102489204 A CN102489204 A CN 102489204A
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Abstract
The invention relates to the field of stirring and mixing of materials and specifically to a double-screw shaft self-cleaning stirring device which is applicable to materials with different viscosities and especially to materials with a viscosity that has a great variation range. The device comprises a motor, a material cylinder and screw shaft stirrers arranged in the material cylinder; the quantity of the screw shaft stirrers is two, each screw shaft stirrer comprises a central shaft, an inclined support shaft, a screw shaft and a bottom inclined paddle, the lower end of the central shaft is connected with the upper end of the screw shaft through the inclined support shaft, the lower end of the screw shaft is connected with the bottom inclined paddle, the shape of the cross section of the screw shaft is an triangle or a trapezoid composed of a horizontal line, a vertical line and an inclined arc line, the horizontal width w of the screw shaft is a quarter to one half of the peripheral radius R of a spiral, and distance d between the two central shafts is one half or four fifths of the peripheral radius R of the spiral. The device provided in the invention has the advantage that stirring of a material system with a variety of viscosities can be realized and is especially applicable to a material system with a viscosity that varies greatly in a short period of time.
Description
Technical field
The present invention relates to material and mix the field, is a kind ofly can be applicable to different viscosity materials simultaneously specifically, especially is applicable to the double helix shaft type automatically cleaning agitating device of the material that spread of viscosity is bigger.
Background technology
Agitator is to make liquid, gas medium forced convection and mixed uniformly device.The type of agitator, size and rotating speed, all influential to the distribution of power of agitator between overall flow and turbulent flow pulsation.Agitator is widely used in fields such as chemical industry, oil, pharmacy, light industry and instrument processing.The material of different shape disperses each other under the agitator effect, evenly mixes, and realizes mass transfer, heat transfer intensification, and chemical reaction process is effectively controlled.
And fluid viscosity is meant the resistance capabilities that fluid convection is moving, and it is defined as: when liquid flows with the speed of 1cm/s, at every 1cm
2The size of required shear stress is called dynamic viscosity on the plane, is unit with Pa.s.Viscosity is a kind of attribute of fluid.When fluid flows, laminar flow, transition flow, three kinds of states of turbulent flow are arranged in pipeline, equally also have this three kinds of flow regimes in the mixing plant, and one of major parameter that determines these states is exactly the viscosity of fluid.In whipping process, it is generally acknowledged the be low viscosity fluid of viscosity, for example: water, castor oil, maltose, jam, honey, lubricating oil heavy oil, low slimy milk liquid etc. less than 5Pa.s; 5-50Pa.s be medium viscosity fluids, for example: printing ink, toothpaste etc.; 50-500Pa.s be high viscosity fluid, for example chewing gum, plastisol, solid fuel etc.; Greater than 500Pa.s be the extra-high-speed rheid for example: rubber composition, plastic melt, organosilicon rubber etc.
For the stirring of high-viscosity material, particularly at the huge material of bulk polymerisation process medium viscosity excursion, its agitator design is most important.When polymerisation proceeded to the later stage, material fluidity seriously descended, and heat and mass all encounters difficulties.Common agitator can produce rod climbing phenomenon, and the two helical ribbon agitators of common single shaft material also can occur and break away from chamber wall fully and be attached on the agitator, rotate together in company with agitator, have produced not mixed effect fully.
Existing patent also has the many clocks for agitator to improve; Like number of patent application is 201020614615.0, and the applying date is on November 19th, 2010, and name is called the utility model patent of " a kind of double helix concrete mixer "; Comprise mixer body and the agitating device that is connected in the mixer body; The mixer body is provided with two rotating shaft axle heads, and said agitating device comprises inside and outside screwfeed unit, and inside and outside spiral returns the unit and is socketed on the feeding rotation section of rotating shaft axle head respectively and returns the rotation section; Said agitating device also comprises a contiguous block, and an end of said inside and outside screwfeed unit is connected with the feeding rotation section; The end that said inside and outside spiral returns the unit with return the rotation section and be connected, the other end that said inside and outside screwfeed unit and inside and outside spiral return the unit all is removably installed on the contiguous block.The mixer of above-mentioned patent document mainly is to concrete stirring; Though returning unit, external spiral feed unit, inside spin feed unit and inside spin to external spiral through contiguous block returns the unit and couples together; The interaction force of each parts in the agitating device is cancelled each other; Reduced the stress deformation of agitating device, if but when serving as said apparatus the higher material of viscosity and stir, because material can be attached on the spiral agitator; Cause material fully not stir, so influenced the last mixing effect of material greatly.
Number of patent application is 201020614273.2 for another example; The applying date is on November 18th, 2010; Name is called the utility model patent of " a kind of double spiral agitator and the list awl drier with this agitator ", and its technical scheme is to disclose a kind of double spiral agitator and the single awl drier with this agitator, and this double spiral agitator comprises stirring main shaft, stirring piece and supporting member; Wherein, stirring piece is fixed on through supporting member and stirs on the main shaft; Stirring piece shape and quantity in the shape of a spiral is two, and two stirring pieces are spirally extended to the bottom of stirring main shaft around stirring main shaft from the top of stirring main shaft, and the radius of spin of two stirring pieces dwindles from top to bottom gradually.But the main improvement purpose of above-mentioned patent is the drying to material; Though with the architecture advances of agitator is double-spiral structure; But this double-spiral structure is the two ends that are fixed on a turning cylinder, and every spiral is not still further introduced for the position relation of two spirals for being obliquely installed; So two helical structures can only simply realize stirring or adding the function of speed; Can not solve that molecular weight is big, the viscosity high material exists attached to the problem on the agitating device, for above-mentioned reasons, so can not be as the reactor of bulk polymerization.
For example number of patent application is 200710134494.2 again; The applying date is on October 30th, 2007; Name is called the patent of invention of " a kind of preparation method of low-hydroxyl value high-temperature sulfuration silicon rubber raw rubber ", and its technical scheme is: before being employed in preparation all raw materials are dewatered earlier, polymerisation again; After catalyst decomposes loses activity, add again can with the method for the substance reaction of SiOH radical reaction, and a kind of biconjugate ribbon scraped wall agitator is also disclosed.Though two helical ribbon agitators here can solve material, stirring when also having certain flowability big not enough at molecular weight; But in the synthetic final stage of silicon raw rubber; It is low to need broken matchmaker of intensification and vacuum to take off, and the material mean molecule quantity does not have flowability basically up to 500,000 even higher; Material can be attached on two helical ribbon agitators and the shaft fully; Disengaging contacts with the still wall, has almost completely lost Surface Renewal and direct heat transfer, causes and takes off low not to the utmost, the irregular adverse consequences of molecular weight distribution.
Summary of the invention
In order to overcome existing agitating device for molecular weight height and the high material of viscosity; And mix medium viscosity can produce the material that exists than the material of macromutation can stirring structure attached to agitator on; Influence mixing effect; Cause material to lose Surface Renewal and direct heat transfer; Cause low not to the utmost, the irregular adverse consequences problem of molecular weight distribution of taking off, special now propose a kind of can be applicable to simultaneously low viscosity material, high-viscosity material and at short notice spread of viscosity huge the material system and that can realize self-cleaning function, can be as the double helix shaft type automatically cleaning agitating device of the reactor of bulk polymerization.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
A kind of double helix shaft type automatically cleaning agitating device; Comprise motor, material cylinder and be installed in the helical axis agitator in the material cylinder; It is characterized in that: the quantity of said helical axis agitator is two, and each spiral shaft type agitator comprises central shaft, bearing diagonal axle, the oblique oar of the helical axis and the end, and the central shaft lower end connects the helical axis upper end through the bearing diagonal axle; The helical axis lower end is connected with the oblique oar in the end; The shape of cross section of the helical axis triangle that to be horizontal line form with vertical line and oblique camber line or trapezoidal, the horizontal width w of helical axis is that 1/4th to 1/2nd, two central shaft spacing d of spiral outer radius R are 1/2nd to 4/5ths of spiral outer radius R.
Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.
The thickness t of said helical axis vertical direction and spiral outer radius R, central shaft spacing d, helical axis are
to the calculated relationship of the oblique angle α of horizontal plane; Wherein Δ is the lower edge of helical axis in the intersection of spiral outer and the design gaps of the upper surface of following helical axis; Be 1 ~ 5mm, the oblique angle α of helical axis and horizontal plane is 15 ~ 30 degree.
The parallel installation of said two helical axis agitators is rotated synchronously in the same way, and the rotation space of helical axis overlaps each other.
The central shaft of said each helical axis agitator passes the material cylinder top head and takes mechanical seal or packing seal, fixes through upper bearing (metal) and lower bearing, and the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.
The cross section of said material cylinder is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening, temperature-measuring port and bottom-open type and flushes the still bottom valve.
Said material cylinder appearance design chuck, the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 2 ~ 10mm in the material cylinder, and interior minor axis is that 2R strengthens 2 ~ 10mm.
Principle of the present invention is:
When adding the stirring of certain viscosity material in the material cylinder, starter motor drives synchronous gear box and rotates, and synchronous gear box drives the oblique oar in two central shafts, bearing diagonal oar, helical axis and the end and does to rotate synchronously in the same way.The inclined-plane of helical axis drive material do crosscut to vertically move downward, force material to turn over simultaneously from the between centers space, play and mix and the Surface Renewal effect.Because the dislocation shearing motion when helical axis overlaps has each other been rejected the sticky material that adheres on the shaft each other, plays automatic cleaning action.The oblique oar in the end plays the effect of stirring material cylinder awl substrate material, and the inclined-plane upwards pushes away material, and when material cylinder major diameter direction overlaps each other, shears each other, realizes automatically cleaning.Because the self-cleaning function and the coating medium casing wall of agitator, whole material cylinder does not have the dead angle, reaches to solve the mixed uniformly purpose of sticky material.
The invention has the advantages that:
1, can realize stirring, the huge material system of spread of viscosity in the short time that especially is suitable for to various viscosity material systems.
2, double helix Structural Design of Shaft of the present invention; Relation between relation between central shaft spacing d and the spiral outer radius, helical axis thickness t and central shaft spacing d, spiral axial screw outer radius R and the tilt angle alpha; Clearance delta when determining two helical axis overlapping between the upper surface of the lower edge of last helical axis and following helical axis; Make the shearing that crosses between the shaft, and the sticky material that sticks on the shaft is in time rejected, realize automatically cleaning.
3, the size of helical axis (radius of spin, helical axis thickness and oblique angle) and cooperate with material cylinder structure and the tight of size; Make no dead angle in the whole material cylinder, be particularly suitable for the high viscosity materials material mixing, organosilicon rubber building-up process later stage molecular weight growth and take off low, devolatilization.
4, to be designed to conical bottom be for the ease of downward discharging to the material cylinder, and the oblique oar in the end is to design at the bottom of the fit taper, planform such as Fig. 6, and its cross section oblique triangle for flat down, is to produce the upwards thrust of pusher in order to rotate.A breach is stayed at applying cylinder bottom position, avoids the point for measuring temperature probe.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention.
Fig. 2 is that the contrast sketch map is overlooked and faced to the double helix axle.
Fig. 3 is two kinds of shape of cross section zoomed-in views of helical axis.
Fig. 4 is that the bottom-open type of material cylinder structure and configuration thereof flushes still bottom valve vertical view and front view.
Fig. 5 is that the bottom-open type of material cylinder structure and configuration thereof flushes still bottom valve vertical view and side view.
Fig. 6 is oblique oar four sides, an end structural representation.
Reference numeral wherein: central shaft 1, bearing diagonal axle 2, helical axis 3, the oblique oar 4 in the end; Material cylinder 5, mechanical seal or packing seal 6, upper bearing (metal) 7, lower bearing 8; Fixed supporting seat 9, synchronous gear box 10, variable-frequency motor 11, discharging opening 12; Temperature-measuring port 13 at the bottom of the still, and bottom-open type flushes still bottom valve 14, helical axis intersection 15.
The specific embodiment
Embodiment 1
Double helix shaft type automatically cleaning agitating device comprises motor, material cylinder and is installed in the helical axis agitator in the material cylinder; Helical axis agitator quantity is two; Each spiral shaft type agitator comprises central shaft, bearing diagonal axle, helical axis, the oblique oar in the end; The central shaft lower end connects the helical axis upper end through the bearing diagonal axle; The helical axis lower end is connected with the oblique oar in the end, and the shape of cross section of helical axis triangle or trapezoidal (as shown in Figure 2) that to be horizontal line form with vertical line and oblique camber line are if cross section is exactly vertically to block the cross section of being seen to helical axis.The triangle here refers to singly that promptly it has three angles, and two lines in wherein horizontal (going up flat) perpendicular (spiral outside) are straight lines, and oblique line can be that circular arc line also can be a straight line.If be trapezoidal, then just also have one section vertical line in the inboard of helical axis, constituted four angles.Be left and right sides vertical line, last horizontal line, following oblique line or oblique camber line, the horizontal width w of helical axis is that 1/4th, two central shaft spacing d of spiral outer radius R are 4/5ths of spiral outer radius R.The thickness t of helical axis vertical direction depends on spiral outer radius R, central shaft spacing d, the helical axis oblique angle α to horizontal plane; Its calculated relationship is
; Wherein Δ is that the design gaps of upper surface of lower edge and the following helical axis of helical axis in the intersection of spiral outer is 1mm; Last helical axis is meant that with following helical axis working as two helical axis turns to intersection; (left side or right) helical axis must be arranged last, another helical axis is following.All always have one section and be in the position that crosses but in fact helical axis turns to any one angle, the oblique angle α of helical axis and horizontal plane is 30 degree.The parallel installation of two helical axis agitators is rotated synchronously in the same way, and the rotation space of helical axis overlaps each other.The central shaft of each helical axis agitator passes the material cylinder top head and takes mechanical seal, fixes through upper bearing (metal) and lower bearing, and the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.
The cross section of material cylinder is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening and bottom-open type flushes the still bottom valve.Material cylinder appearance design chuck, the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 4mm again in the material cylinder, and interior minor axis is that 2R strengthens 4mm again.
Shown in Fig. 1 ~ 6; During concrete the design; Confirm the spiral centre-to-centre spacing d between material cylinder height and agitator radius of spin R and two agitators according to the equipment needed thereby volume size; By the inclined angle alpha of material cylinder height decision helical axis to horizontal plane, material cylinder height has determined the spiral height again, expects that promptly vertical height that vertical height that the cylinder height is slightly larger than the bearing diagonal axle adds spiral adds the vertical height sum of the oblique oar in the end.If be designed to the individual layer spiral, the spiral total height is h, and spiral outer radius is R, then inclined angle alpha=arc tg (h/2 π R).N helical layer, then α=arc tg (h/2n π R)).
During concrete work, rely on the power of synchronous gear box output to realize rotating synchronously in the same way.The position, two places that intersect two spiral outers during rotation is a minimum gap location between agitator, shears because of the difference generation of the direction of motion between helical axis, rejects the material on the helical axis each other, realizes automatically cleaning.The spiral inclination of helical axis and declivity cambered surface are given material inside thrust downwards, force it to stir, and realize Forced Mixing and Surface Renewal.The end oblique oar scraping awl substrate material, its inclined-plane upwards pushes the material at the awl end up, has eliminated dead angle at the bottom of the awl.The oblique oar in two ends occurs crossing on material cylinder major diameter direction, realizes the self-cleaning function of mutual shearing motion.
Be designed with import and export on the material cylinder cap, remove the low part of boiling in order to add materials and to vacuumize.Design is convenient to emit material at the bottom of the awl of material cylinder.
Embodiment 2
Double helix shaft type automatically cleaning agitating device comprises motor, material cylinder and is installed in the helical axis agitator in the material cylinder; Helical axis agitator quantity is two; Each spiral shaft type agitator comprises central shaft, bearing diagonal axle, helical axis, the oblique oar in the end; The central shaft lower end connects the helical axis upper end through the bearing diagonal axle, and the helical axis lower end is connected with the oblique oar in the end, and the shape of cross section of helical axis is a horizontal line and the triangle of vertical line and oblique camber line composition; The horizontal width w of helical axis is that 1/2nd, two central shaft spacing d of spiral outer radius R are 1/2nd of spiral outer radius R.The thickness t of helical axis vertical direction depends on spiral outer radius R, central shaft spacing d, the helical axis oblique angle α to horizontal plane; Its calculated relationship is
; Wherein Δ is the lower edge of helical axis in the intersection of spiral outer and the design gaps of the upper surface of following helical axis; Be 5mm, the oblique angle α of helical axis and horizontal plane is 15 degree.The parallel installation of two helical axis agitators is rotated synchronously in the same way, and the rotation space of helical axis overlaps each other.The central shaft of each helical axis agitator passes the material cylinder top head and takes packing seal, fixes through upper bearing (metal) and lower bearing, and the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.
The cross section of material cylinder is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening and bottom-open type flushes the still bottom valve.Material cylinder appearance design chuck, the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 10mm again in the material cylinder, and interior minor axis is that 2R strengthens 10mm again.
Embodiment 3
Double helix shaft type automatically cleaning agitating device comprises motor, material cylinder and is installed in the helical axis agitator in the material cylinder; Helical axis agitator quantity is two; Each spiral shaft type agitator comprises central shaft, bearing diagonal axle, helical axis, the oblique oar in the end; The central shaft lower end connects the helical axis upper end through the bearing diagonal axle, and the helical axis lower end is connected with the oblique oar in the end, and the shape of cross section of helical axis is a horizontal line and trapezoidal (as shown in Figure 2) of vertical line and oblique camber line composition; The horizontal width w of helical axis is that 1/3rd, two central shaft spacing d of spiral outer radius R are 3/5ths of spiral outer radius R.The thickness t of helical axis vertical direction depends on spiral outer radius R, central shaft spacing d, the helical axis oblique angle α to horizontal plane; Its calculated relationship is
; Wherein Δ is the lower edge of helical axis in the intersection of spiral outer and the design gaps of the upper surface of following helical axis; Be 3mm, the oblique angle α of helical axis and horizontal plane is 22 degree.The parallel installation of two helical axis agitators; The central shaft of each helical axis agitator passes material cylinder top head and packing seal; Fix through upper bearing (metal) and lower bearing, the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.
The cross section of material cylinder is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening and bottom-open type flushes the still bottom valve.Material cylinder appearance design chuck, the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 6mm again in the material cylinder, and interior minor axis is that 2R strengthens 6mm again.
Embodiment 4
Double helix shaft type automatically cleaning agitating device comprises motor, material cylinder and is installed in the helical axis agitator in the material cylinder; Helical axis agitator quantity is two; Each spiral shaft type agitator comprises central shaft, bearing diagonal axle, helical axis, the oblique oar in the end; The central shaft lower end connects the helical axis upper end through the bearing diagonal axle, and the helical axis lower end is connected with the oblique oar in the end, and the shape of cross section of helical axis is a horizontal line and trapezoidal (as shown in Figure 2) of vertical line and oblique camber line composition; The horizontal width w of helical axis is that 1/3rd, two central shaft spacing d of spiral outer radius R are 3/5ths of spiral outer radius R.The thickness t of helical axis vertical direction depends on spiral outer radius R, central shaft spacing d, the helical axis oblique angle α to horizontal plane; Its calculated relationship is
; Wherein Δ is the lower edge of helical axis in the intersection of spiral outer and the design gaps of the upper surface of following helical axis; Be 3mm, the oblique angle α of helical axis and horizontal plane is 22 degree.The parallel installation of two helical axis agitators; The central shaft of each helical axis agitator passes material cylinder top head and packing seal; Fix through upper bearing (metal) and lower bearing, the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.
The cross section of material cylinder is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening and bottom-open type flushes the still bottom valve.Material cylinder appearance design chuck, the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 2mm again in the material cylinder, and interior minor axis is that 2R strengthens 2mm again.
Agitating device spiral outer radius R=60mm of the present invention, the wide w=20mm of helical axis, helical axis outer thickness t=20mm; Angle of helix α=24 degree, individual layer spiral, spiral section vertical height h=168mm; The helical axis cross section is a triangle; Central shaft spacing d=48mm, major diameter is 172mm in the material cylinder, interior minor axis is 124mm.The parallel installation of two helical axis agitators; The central shaft of each helical axis agitator passes material cylinder top head and mechanical seal; Fix through upper bearing (metal) and lower bearing, the top is connected with synchronous gear box realizes rotating in the same way synchronously, and motor is specially variable-frequency motor and drives synchronous gear box.Helical axis is the downward-sloping helical structure of inhour, and spiral section does not have central shaft.Material cylinder upper outlet connects condenser, receiving tank and vavuum pump.The same reference examples of material inventory and operational process of craft.Agitating device of the present invention not only can adapt to the overall process of this reaction, and takes off the low stage in decompression, and because of the mutual shear action of two helical axis, material can not be attached on the shaft, and heat transfer and Surface Renewal can normally be carried out.Molecular weight of product is evenly distributed, and gets different parts material test mean molecule quantity gap (51 ~ 520,000) in the proper testing error range, and the GPC curve does not have bad hangover.Fugitive constituent removes totally (being lower than 1%).
Be the actual motion effect of check reaction stirrer, be applied to the batch (-type) synthetic reaction of aminomethyl phenyl silicon raw rubber.This course of reaction has following steps:
1; The initial reaction raw material is
(methyl phenyl ring siloxane); DMC (dimethyl cyclosiloxane); VMC (methyl ethylene cyclosiloxane); Divinyl tetramethyl disiloxane and a small amount of TMAH alkali glue catalyst and mixture.Initial viscosity is lower than 100mPa.s.
2, be warming up to 100 ~ 115 ℃ after, along with the reaction carrying out, material viscosity rises gradually.Material viscosity is increased to more than the 1000Pa.s after 3 hours, has stirred relatively difficulty, and reaction is also reached home.Be warming up to 150 ~ 180 ℃ of broken matchmakers afterwards again 30 minutes.Decompression is subsequently taken off low, keeps mixing speed 20 ~ 50rpm.
3, in taking off low process, steam along with little minute subconstiuent is depressurized, the material mean molecule quantity further increases, and viscosity further increases, and material fluidity further reduces.Also need keep simultaneously to material and conduct heat and make the material Surface Renewal, be beneficial to removing of little molecule composition.
Reference examples: if in the two ribbons stirring of single shaft 5L device, carry out this reaction; Add material
580g, DMC1780g, VMC 5g; Add divinyl tetramethyl disiloxane 0.7g again behind the heating decompression dehydration; 1% TMAH alkali glue 20g is warming up to 100 ~ 115 ℃ of polyase 13s hour, is warming up to 150 ~ 180 ℃ of broken matchmakers again 30 minutes; Be decompressed to 100 ~ 300Pa again and take off lowly, keep mixing speed 20 ~ 50rpm.Then take off the low stage occur material fully attached to agitator on the agitator rotation, break away from the phenomenon of still wall, making conducts heat is obstructed, Surface Renewal stops, the low-molecular material in material centre removes endless.The end product molecular weight distribution is inhomogeneous, and fugitive constituent is higher.General fugitive constituent is higher than 1%, and the molecular weight of surperficial position and centre material differs obviously (like surperficial material molecular weight greater than 500,000, and centre material mean molecule quantity is less than 460,000), and centre material test GPC curve trails seriously.
Claims (8)
1. double helix shaft type automatically cleaning agitating device; Comprise motor (11), material cylinder (5) and be installed in the helical axis agitator in the material cylinder (11); It is characterized in that: said helical axis agitator quantity is two; Each spiral shaft type agitator comprises central shaft (1), bearing diagonal axle (2), the oblique oar of the helical axis (3) and the end (4), and central shaft (1) lower end connects helical axis (3) upper end through bearing diagonal axle (2), and helical axis (3) lower end is connected with the oblique oar in the end (4); The horizontal width of helical axis (3) is that 1/4th to 1/2nd, two central shaft spacing d of spiral outer radius R are 1/2nd to 4/5ths of spiral outer radius R.
2. double helix shaft type automatically cleaning agitating device according to claim 1 is characterized in that: helical axis (3) is the downward-sloping helical structure of inhour, and spiral section does not have central shaft, and the cross section of helical axis (3) is a triangle or trapezoidal.
3. double helix shaft type automatically cleaning agitating device according to claim 2; It is characterized in that: the thickness t of the vertical direction of said helical axis (3) and spiral outer radius R, central shaft spacing d, helical axis to the oblique angle α of horizontal plane physical relationship is
; Wherein Δ is the lower edge of helical axis (3) in the intersection of spiral outer and the design gaps of the upper surface of following helical axis (3); Be 1 ~ 5mm, helical axis (3) is 15 ~ 30 degree with the oblique angle α of horizontal plane.
4. double helix shaft type automatically cleaning agitating device according to claim 3 is characterized in that: said each helical axis agitator is parallel installation, rotates in the same way synchronously, and the rotation space of helical axis (3) overlaps each other.
5. according to any described double helix shaft type automatically cleaning agitating device of claim 1-4; It is characterized in that: the central shaft of said each helical axis agitator (1) passes material cylinder (5) loam cake and takes mechanical seal or packing seal (6); Fixing through upper bearing (metal) (7) and lower bearing with (8); The top is connected with synchronous gear box (10) realizes rotating in the same way synchronously, and motor (11) is a variable-frequency motor, drives synchronous gear box.
6. double helix shaft type automatically cleaning agitating device according to claim 5; It is characterized in that: the cross section of said material cylinder (5) is tapered for oblate, bottom, and the material cylinder bottom is designed with discharging opening (12), temperature-measuring port (13) and bottom-open type and flushes still bottom valve (14).
7. double helix shaft type automatically cleaning agitating device according to claim 6 is characterized in that: said material cylinder appearance design chuck, and the chuck appearance is provided with journal stirrup, and major diameter is that 2R+d strengthens 2 ~ 10mm in the material cylinder, and interior minor axis is that 2R strengthens 2 ~ 10mm.
8. according to claim 1-4, any described double helix shaft type automatically cleaning agitating device of 6-7; It is characterized in that: when adding the stirring of certain viscosity material in the material cylinder (5); Starter motor (11) drives synchronous gear box (10) and rotates; Synchronous gear box drives the rotation synchronously in the same way of each central shaft (1), bearing diagonal oar (2), the oblique oar of the helical axis (3) and the end (4) do; The inclined-plane of helical axis (3) drive material do crosscut to vertically move downward, force material to turn over simultaneously from the between centers space, play and mix and the Surface Renewal effect; Because the dislocation shearing motion of helical axis (3) when overlapping each other rejected the sticky material that adheres on the shaft each other, plays automatic cleaning action; The oblique oar in the end (4) plays the effect of stirring material cylinder awl substrate material, and the inclined-plane upwards pushes away material, and when material cylinder (5) major diameter direction overlaps each other, shears each other, realizes automatically cleaning.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126114A (en) * | 2019-02-25 | 2019-08-16 | 益凯新材料有限公司 | A kind of polymerization glue and dissolution glue blend method |
| CN114158579A (en) * | 2021-12-14 | 2022-03-11 | 绵阳仙特米业有限公司 | Intelligent vermicelli production system |
| CN115945101A (en) * | 2023-03-14 | 2023-04-11 | 南京三叶流体科技有限公司 | Shaftless stirrer |
Citations (3)
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| CN2250800Y (en) * | 1996-03-08 | 1997-04-02 | 永嘉县通用机械厂 | Big volume conical mixer |
| JP2011089099A (en) * | 2009-10-22 | 2011-05-06 | Yoshihiro Abe | Agitator having multiple sweptback blade |
| CN202398318U (en) * | 2011-12-28 | 2012-08-29 | 中蓝晨光化工研究设计院有限公司 | Double spiral shaft type self-cleaning stirring device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2250800Y (en) * | 1996-03-08 | 1997-04-02 | 永嘉县通用机械厂 | Big volume conical mixer |
| JP2011089099A (en) * | 2009-10-22 | 2011-05-06 | Yoshihiro Abe | Agitator having multiple sweptback blade |
| CN202398318U (en) * | 2011-12-28 | 2012-08-29 | 中蓝晨光化工研究设计院有限公司 | Double spiral shaft type self-cleaning stirring device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110126114A (en) * | 2019-02-25 | 2019-08-16 | 益凯新材料有限公司 | A kind of polymerization glue and dissolution glue blend method |
| CN110126114B (en) * | 2019-02-25 | 2020-04-14 | 益凯新材料有限公司 | Blending method of polymerization glue solution and dissolving glue solution |
| CN114158579A (en) * | 2021-12-14 | 2022-03-11 | 绵阳仙特米业有限公司 | Intelligent vermicelli production system |
| CN115945101A (en) * | 2023-03-14 | 2023-04-11 | 南京三叶流体科技有限公司 | Shaftless stirrer |
| CN115945101B (en) * | 2023-03-14 | 2023-09-12 | 南京三叶流体科技有限公司 | Shaftless stirrer |
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| Publication number | Publication date |
|---|---|
| CN102489204B (en) | 2013-09-25 |
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