CN102479861A - Film solar battery composition structure - Google Patents

Film solar battery composition structure Download PDF

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Publication number
CN102479861A
CN102479861A CN2010105604616A CN201010560461A CN102479861A CN 102479861 A CN102479861 A CN 102479861A CN 2010105604616 A CN2010105604616 A CN 2010105604616A CN 201010560461 A CN201010560461 A CN 201010560461A CN 102479861 A CN102479861 A CN 102479861A
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China
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metal layer
film solar
thin
solar cells
conductive metal
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CN2010105604616A
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张一熙
梅长锜
刘吉人
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Jifu New Energy Technology Shanghai Co Ltd
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Jifu New Energy Technology Shanghai Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/548Amorphous silicon PV cells

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Abstract

The invention relates to a film solar battery composition structure, which at least comprises a transparent base plate, a p-i-n semiconductor layer and a first semi-transparent conduction metal layer, wherein one side of the transparent base plate is a light irradiation surface, the p-i-n semiconductor layer is formed under the transparent base plate and is used for generating electron hole pairs for providing optical current and increasing the optical absorption rate, the semi-transparent conduction metal layer is formed under the p-i-n semiconductor layer and is used for taking out electric energy and improving the photoelectric conversion efficiency, the first semi-transparent conduction metal layer is transition metal or aluminum, the resistance value is reduced, and the available power is improved, so the conversion efficiency is improved.

Description

Thin-film solar cells is formed structure
Technical field
The invention relates to a kind of thin-film solar cells composition structure, refer to a kind of thin-film solar cells composition structure especially with high conductivity.
Background technology
Grow up because of the global solar market demand, when the river rises the boat goes up to cause silicon starving, silicon wafer solar cell and module production cost.And advantages such as thin-film solar cells is frivolous because of having, low-cost, deflection, various appearances design become after the silicon wafer solar cell, are considered to the most potential current heliotechnics.
The technology of solar power generation mainly is divided into silicon metal (Wafer base) and film (T hin Film base) solar cell two big classes according to the manufacturing process differentiation.Wherein because of silicon has advantages such as avirulence, oxide are stable, add that the existing mature and stable industrial treatment technology of industrial circle handles silicon materials, therefore, the silicon wafer solar cell is the existing market application mainstream, accounts for the world market and reaches ninety percent approximately.
Yet, since in recent years states such as Germany, Spain under the solar boosted policy implication, powerful the raising of the solar cell module market demand, 2007, the demand of solar cell module heated, once cause the silicon raw material seriously the short supply, price skyrockets.Though since 2008 second half year, left successively because of polysilicon manufacturer production capacity, add that the market demand eases up, impel the silicon cost of material to downgrade gradually, the unsettled experience of silicon cost of material has let solar energy manufacturer realize the importance of scattered risks more; Moreover the silicon wafer solar energy industry is because of equipment and manufacturing process technology is ripe, entry threshold is low, and in numerous competitors' industry, the high gross profit epoch in the past have been difficult to see again, impel solar energy manufacturer to quicken to research and develop feeler turning film area of solar cell.
Thin-film solar cells as its name suggests, is on plastic cement, glass or metal substrate, to form to produce photoelectric film, and thickness only needs number μ m, therefore under same light-receiving area, can significantly reduce the consumption of raw material than the Silicon Wafer solar cell.Thin-film solar cells is not to be the product of new ideas; In fact; Artificial satellite generally adopted the high conversion efficiency thin-film solar cell panel made from GaAs (GaAs) (as substrate, conversion usefulness can reach more than 30% with monocrystalline silicon) to generate electricity already in the past, but its cost is expensive; Be used to the too industry of navigating more, can't popularize now.So present industry main flow adopts amorphous silicon (a-Si) to make the light absorbing zone of thin-film solar cells (being semiconductor layer) more.Thin-film solar cells can be made on cheap glass, plastic cement or stainless steel substrate in a large number; To produce large-area solar cell; And its manufacturing process more can directly import quite ripe TFT-LCD manufacturing process; This is one of its advantage, so industry falls over each other to drop into the research in this field invariably.
Basically, the solar cell manufacturing process of the relative other types of thin-film solar cells is comparatively simple, has that cost is low, the mass producible advantage.With regard to the composition of thin-film solar cell substrate; Its basic manufacturing process can be through three layers of deposition (deposition), three road laser scribing (scribe) formalities; As described below: at first, earlier with physical gas-phase deposition (PVD) on the glass substrate of subscribing size, plate the layer of transparent conductive film (Transparent Conductive Oxide, TCO); It selects light transmission height and the good material of conductivity, like tin indium oxide (ITO), tin oxide (SnO2) or zinc oxide (ZnO) etc.Then with its preceding electrode pattern (patterning) of infrared laser line definition.So far be first road deposition and line formality.Second stage is the making of main absorbed layer (Active layer); As the one of which with plasma-assisted chemical vapour deposition (PlasmaEnhanced Chemical Vapor Deposition; PECVD) technology grows the hydrogenated amorphous silicon structure (p-a-Si:H/i-a-Si:H/n-a-Si:H) of one deck p-i-n type arrangement on electrode surface, and this main absorbed layer is with the agent structure of p-n semiconductor junction (p-n junction) as light absorption and power conversion.Can carry out the laser scribing step equally after this step, be the main absorbed layer define pattern of producing, so far be second road deposition and line formality.Form the back electrode that aluminium/silver-colored material is the master (back contact) above that with sputter (sputter) technology more at last, and carry out the 3rd road laser scribing and define its back electrode figure.
So because of using transparency conducting layer in the transparency of visible region, the semiconductor of the transparency conducting layer of being selected for use must be the semiconductor of wide energy gap, so select for use the energy gap width must be greater than the semiconductor of the transparency conducting layer of visible light energy scope; So increased the integral thickness of thin-film solar cells; And, generally, promote its conductivity by the mode of doping trace impurity for increasing the conduction property of transparency conducting layer; So technology comparatively bothers; Therefore, how to reduce the thin film solar integral thickness and how to improve light transmittance and the efficient of absorptivity and opto-electronic conversion, industry is needed the problem of solution badly for this reason.
Summary of the invention
The object of the present invention is to provide a kind of thin-film solar cells to form structure, technical problem to be solved is to make it utilize translucent conductive metal layer to reduce resistance value effectively, to increase conductance, power capable of using is risen, thereby improves the efficient of conversion.
Another object of the present invention is to provide a kind of thin-film solar cells to form structure; Technical problem to be solved is to make it replace the nesa coating of existing convention by translucent conductive metal layer; Increase photosphere and penetration length effectively; And the increase reflective character, to increase whole conversion efficiency.
To achieve these goals, form structure according to a kind of thin-film solar cells that the present invention proposes, comprise at least: a transparency carrier, the one side of this transparency carrier are shadow surfaces; One p-i-n semiconductor layer, it is formed at this transparency carrier below, and is right in order to produce electron hole (or being called electronics electricity hole), photoelectric current to be provided and to increase absorptivity; And one first translucent conductive metal layer, it is formed at this p-i-n semiconductor layer below, in order to take out electric energy and the efficient that promotes opto-electronic conversion.
The present invention also can adopt following technical measures further to realize.
Aforesaid thin-film solar cells is formed structure, and it further comprises one second translucent conductive metal layer, is formed between aforementioned transparency carrier and the p-i-n semiconductor layer.
Aforesaid thin-film solar cells is formed structure, and the material of wherein said transparency carrier is glass, quartz, perspex, sapphire substrate or transparent flexual material.
Aforesaid thin-film solar cells is formed structure, and the wherein said first translucent conductive metal layer and the second translucent conductive metal layer are single transition metal or aluminium; Or aforementioned first translucent conductive metal layer and the second translucent conductive metal layer comprise one of them of one first transparent conductive oxide and a transition metal or aluminium; Also or the aforementioned first translucent conductive metal layer and the second translucent conductive metal layer comprise one of them and one second transparent conductive oxide of one first transparent conductive oxide, a transition metal or aluminium.
Aforesaid thin-film solar cells is formed structure, and the thickness of wherein said silver is between 3nm~25nm.
Aforesaid thin-film solar cells is formed structure, and wherein said first transparent conductive oxide and second transparent conductive oxide are zinc oxide aluminum (AZO), zinc-gallium oxide (GZO) or zinc oxide boron (ZnO).
The present invention compared with prior art has tangible advantage and beneficial effect.By technique scheme, thin-film solar cells of the present invention is formed structure, has advantage at least: thin-film solar cells of the present invention is formed structure; Utilize translucent conductive metal layer to reduce resistance value effectively,, power capable of using is risen to increase conductance; Thereby improve the efficient of conversion, and replace the nesa coating that has convention now, increase photosphere and penetration length effectively by translucent conductive metal layer; And the increase reflective character, to increase whole conversion efficiency.
Description of drawings
Fig. 1 is that the thin-film solar cells of first embodiment of the invention is formed structure chart.
The thin-film solar cells of Fig. 2 second embodiment of the invention is formed structure chart.
Fig. 3 is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the first enforcement structure graph of the second translucent conductive metal layer.
Fig. 4 is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the second enforcement structure graph of the second translucent conductive metal layer.
Fig. 5 is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the 3rd enforcement structure graph of the second translucent conductive metal layer.
100: thin-film solar cells is formed structure
10,10 ': transparency carrier
20,20 ': the p-i-n semiconductor layer
30,30 ': the first translucent conductive metal layer
40: the second translucent conductive metal layers
50,50 ', 50 ": first transparent conductive oxide
60: the second transparent conductive oxides
Embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention; Below in conjunction with accompanying drawing and preferred embodiment, the thin-film solar cells that proposes according to the present invention is formed its embodiment of structure, step, structure, characteristic and effect thereof specify.
Seeing also Fig. 1, is that the thin-film solar cells of first embodiment of the invention is formed structure chart.Thin-film solar cells of the present invention is formed structure 100, and comprise at least: a transparency carrier 10, the one side of this transparency carrier 10 are an irradiation face; One p-i-n semiconductor layer 20 is the belows that are formed at these transparency carrier 10 another sides, in order to produce electron hole pair, electric current to be provided and to increase absorptivity; And at least one first translucent conductive metal layer 30, be that it is formed at this p-i-n semiconductor layer 20 belows, in order to take out electric energy and the efficient that promotes opto-electronic conversion.
In the present embodiment, the material of this transparency carrier 10 can use general glass, quartz, perspex, sapphire substrate or transparent flexual material or the like.
This first translucent conductive metal layer 30, can be single transition metal or aluminium one of them, this transition metal for example is silver or nickel or the like; With silver is example; The thickness of silver is between 3nm~25nm, and the characteristic of silver has good light transmittance and because of silver-colored tool reduces the characteristic of resistance value, therefore has favorable conductive character at visible-range; Preferably, the thickness of silver is between 3nm~5nm, 10nm~15nm and 20nm~25nm.Because of the very thin thickness of silver, the integral thickness of thin-film solar cells is reduced in addition.
When the irradiation face of this transparency carrier 10 receives solar light irradiation, then light enters to this p-i-n semiconductor layer 20 by penetrating this transparency carrier 10, and solar light irradiation is connect on the face in pn; In order to do making portions of electronics because of having enough energy, leave atom and become free electron, lose the atom of electronics thereby produce the hole; And see through the p N-type semiconductor N and the n N-type semiconductor N attracts hole and electronics respectively, and separate positive electricity and negative electricity, connect face two ends thereby generation potential difference at pn; Connect circuit (figure does not show) by this first translucent conductive metal layer 30 again, make electronics be able to through, and combine once more with the hole that connects the face other end at pn; Just produce electric current; Take out electric energy by this first translucent conductive metal layer 30 again, converting available power to, and because of the of the present invention first translucent conductive metal layer 30 be transition metal or aluminium; It has good electrical conductivity; And for making in visible-range good light transmittance is arranged, the thickness of the of the present invention first translucent conductive metal layer 30 is moderate, to avoid producing discontinuous island film.
Seeing also Fig. 2, is that the thin-film solar cells of second embodiment of the invention is formed structure chart.Thin-film solar cells of the present invention is formed structure 100, and comprise at least: a transparency carrier 10 ', the one side of this transparency carrier 10 ' are irradiation faces; At least one second translucent conductive metal layer 40 is the belows that are formed at this transparency carrier 10 ' another side, in order to take out electric energy and the efficient that promotes opto-electronic conversion; One p-i-n semiconductor layer 20 ' is to be formed at this second translucent conductive metal layer, 40 belows, in order to produce electron hole pair, electric current to be provided and to increase absorptivity; And at least one first translucent conductive metal layer 30 ', be that it is formed at this p-i-n semiconductor layer 20 ' below, in order to take out electric energy and the efficient that promotes opto-electronic conversion.
In the present embodiment, the material of this transparency carrier 10 ' can use general glass, quartz, perspex, sapphire substrate or transparent flexual material or the like.
This first translucent conductive metal layer 30 ' and the second translucent conductive metal layer 40, can be single transition metal or aluminium one of them, this transition metal for example is silver or nickel or the like; With silver is example; The thickness of silver is between 3nm~25nm, and the characteristic of silver has good light transmittance and because of silver-colored tool reduces the characteristic of resistance value, therefore has favorable conductive character at visible-range; Preferably, the thickness of silver is between 3nm~5nm, 10nm~15nm and 20nm~25nm.Because of the very thin thickness of silver, the integral thickness of thin-film solar cells is reduced in addition.
When the irradiation face of this transparency carrier 10 ' receives solar light irradiation, then light enters to this second translucent conductive metal layer 40 by penetrating this transparency carrier 10 ', and penetrates into to this p-i-n semiconductor layer 20 '; Solar light irradiation is connect on the face in pn,, leave atom and become free electron in order to do making portions of electronics because of having enough energy; Lose the atom of electronics thereby produce the hole, and attract hole and electronics respectively, separate positive electricity and negative electricity through p N-type semiconductor N and n N-type semiconductor N; Connect the face two ends thereby produce potential difference at pn; Connect a circuit (figure does not show) by this first translucent conductive metal layer 30 ' again, make electronics be able to through, and combine once more with the hole that connects the face other end at pn; Just produce electric current; Take out electric energy by this first translucent conductive metal layer 30 ' again, converting available power to, and because of the of the present invention first translucent conductive metal layer 30 ' and the second translucent conductive metal layer 40 be transition metal or aluminium; It has good electrical conductivity; And for making at visible-range good light transmittance is arranged, the thickness of the of the present invention first translucent conductive metal layer 30 ' and the second translucent conductive metal layer 40 is moderate, to avoid producing discontinuous island film.
Seeing also Fig. 3, is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the first enforcement structure graph of the second translucent conductive metal layer.First translucent conductive metal layer 30,30 ' and the second translucent conductive metal layer 40 that thin-film solar cells of the present invention is formed structure 100 is except can be single transition metal or aluminium one of them; Also can be one of them that comprises one first transparent conductive oxide 50 and a transition metal or aluminium; At present embodiment; This first transparent conductive oxide 50 is the tops that are formed at this transition metal or aluminium; This first transparent conductive oxide can be zinc oxide aluminum (AZO), zinc-gallium oxide (GZO) or zinc oxide boron (ZnO) or the like transparent conductive oxide, and these a little transparent conductive oxides have lower resistivity, in order to do making the penetrance that increases light.
Seeing also Fig. 4, is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the second enforcement structure graph of the second translucent conductive metal layer.First translucent conductive metal layer 30,30 ' and the second translucent conductive metal layer 40 of thin-film solar cells composition structure 100 of the present invention comprises one of them of one first transparent conductive oxide 50 ' and a transition metal or aluminium; At present embodiment; This first transparent conductive oxide 50 ' is the below that is formed at this transition metal or aluminium; This first transparent conductive oxide 50 ' can be zinc oxide aluminum (AZO), zinc-gallium oxide (GZO) or zinc oxide boron (ZnO) or the like transparent conductive oxide; These a little transparent conductive oxides have lower resistivity, in order to do making the penetrance that increases light.
Seeing also Fig. 5, is that thin-film solar cells of the present invention is formed first translucent conductive metal layer of structure and the 3rd enforcement structure graph of the second translucent conductive metal layer.First translucent conductive metal layer 30,30 ' and the second translucent conductive metal layer 40 that thin-film solar cells of the present invention is formed structure 100 comprises one first transparent conductive oxide 50 ", one of them and one second transparent conductive oxide 60 of a transition metal or aluminium; in the present embodiment; this transition metal or aluminium are to place this first transparent conductive oxide 50 " and second transparent conductive oxide 60 between; This first transparent conductive oxide 50 " and second transparent conductive oxide 60 can be zinc oxide aluminum (AZO), zinc-gallium oxide (GZO) or zinc oxide boron (ZnO) or the like transparent conductive oxide; these a little transparent conductive oxides have lower resistivity, in order to do making the penetrance that increases light.
Thin-film solar cells of the present invention is formed structure, utilizes translucent conductive metal layer to reduce resistance value effectively, to increase conductance; Power capable of using is risen; Thereby improve the efficient of conversion, and replace the nesa coating that has convention now, increase photosphere and penetration length effectively by translucent conductive metal layer; And the increase reflective character, to increase whole conversion efficiency.
Though the present invention discloses as above with preferred embodiment, so be not the scope of implementing in order to qualification the present invention, the simple equivalent of doing according to claims of the present invention and description changes and modification, still belongs to the scope of technical scheme of the present invention.

Claims (9)

1. a thin-film solar cells is formed structure, it is characterized in that comprising at least:
One transparency carrier, the one side of this transparency carrier are the irradiation faces;
One p-i-n semiconductor layer, it is to be formed at this transparency carrier below, in order to produce electron hole pair, photoelectric current to be provided and to increase absorptivity; And
One first translucent conductive metal layer, it is to be formed at this p-i-n semiconductor layer below, in order to take out electric energy and the efficient that promotes opto-electronic conversion.
2. thin-film solar cells as claimed in claim 1 is formed structure, it is characterized in that it further comprises one second translucent conductive metal layer, is formed between aforementioned transparency carrier and the p-i-n semiconductor layer.
3. thin-film solar cells as claimed in claim 1 is formed structure, and the material that it is characterized in that wherein said transparency carrier is glass, quartz, perspex, sapphire substrate or transparent flexual material.
4. thin-film solar cells as claimed in claim 1 is formed structure, it is characterized in that the wherein said first translucent conductive metal layer and the second translucent conductive metal layer are single transition metal or aluminium.
5. thin-film solar cells as claimed in claim 1 is formed structure, it is characterized in that the wherein said first translucent conductive metal layer and the second translucent conductive metal layer comprise one of them of one first transparent conductive oxide and a transition metal or aluminium.
6. thin-film solar cells as claimed in claim 1 is formed structure, it is characterized in that the wherein said first translucent conductive metal layer and the second translucent conductive metal layer comprise one of them and one second transparent conductive oxide of one first transparent conductive oxide, a transition metal or aluminium.
7. form structure like the described thin-film solar cells of arbitrary claim in the claim 4 to 6, it is characterized in that wherein said transition metal is silver or nickel.
8. thin-film solar cells as claimed in claim 7 is formed structure, and the thickness that it is characterized in that wherein said silver is between 3nm~25nm.
9. form structure like claim 5 or 6 described thin-film solar cells, it is characterized in that wherein said first transparent conductive oxide and second transparent conductive oxide are zinc oxide aluminum, zinc-gallium oxide or zinc oxide boron.
CN2010105604616A 2010-11-24 2010-11-24 Film solar battery composition structure Pending CN102479861A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5912064A (en) * 1995-04-07 1999-06-15 Citizen Watch Co., Ltd. Dial plate for solar battery powered watch
US6229766B1 (en) * 1997-04-14 2001-05-08 Asulab S.A. Dial formed of a solar cell in particular for a timepiece
CN101236998A (en) * 2007-01-29 2008-08-06 北京行者多媒体科技有限公司 Perspective non-crystal silicon light voltage glass window
CN101414663A (en) * 2008-12-04 2009-04-22 中国科学院长春应用化学研究所 Stacking polymer thin-film solar cell with parallel connection structure
CN101567400A (en) * 2008-04-10 2009-10-28 韩国铁钢株式会社 Thin film silicon solar cell and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5912064A (en) * 1995-04-07 1999-06-15 Citizen Watch Co., Ltd. Dial plate for solar battery powered watch
US6229766B1 (en) * 1997-04-14 2001-05-08 Asulab S.A. Dial formed of a solar cell in particular for a timepiece
CN101236998A (en) * 2007-01-29 2008-08-06 北京行者多媒体科技有限公司 Perspective non-crystal silicon light voltage glass window
CN101567400A (en) * 2008-04-10 2009-10-28 韩国铁钢株式会社 Thin film silicon solar cell and manufacturing method thereof
CN101414663A (en) * 2008-12-04 2009-04-22 中国科学院长春应用化学研究所 Stacking polymer thin-film solar cell with parallel connection structure

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Application publication date: 20120530