CN102464166B - Frozen products insulated container cold, frozen products insulated container and frozen products insulated container cold control method - Google Patents

Frozen products insulated container cold, frozen products insulated container and frozen products insulated container cold control method Download PDF

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Publication number
CN102464166B
CN102464166B CN201010535236.7A CN201010535236A CN102464166B CN 102464166 B CN102464166 B CN 102464166B CN 201010535236 A CN201010535236 A CN 201010535236A CN 102464166 B CN102464166 B CN 102464166B
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China
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cold
insulated container
frozen products
products insulated
uniformity
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CN102464166A (en
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黄国浩
蒋云雨
王世魁
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China International Marine Containers Group Co Ltd
Qingdao CIMC Special Reefer Co Ltd
Qingdao CIMC Reefer Container Manufacture Co Ltd
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China International Marine Containers Group Co Ltd
Qingdao CIMC Special Reefer Co Ltd
Qingdao CIMC Reefer Container Manufacture Co Ltd
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Publication of CN102464166A publication Critical patent/CN102464166A/en
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Abstract

The invention discloses the control method of a kind of frozen products insulated container cold, the frozen products insulated container with the frozen products insulated container cold and the frozen products insulated container cold, the frozen products insulated container cold has a controller, and control cold is so that conditional parameter is maintained in setting range at least one case;Cold also have at least two sensors, with sense in frozen products insulated container with cold different distance at case in conditional parameter;Controller also includes parameters revision module, receive the sensing value of each sensor, calculate the real-time uniformity of the conditional parameter in frozen products insulated container in case, cold according to control instruction run cause case in conditional parameter to a certain extent close to setting range when, an adjust instruction is begun to send out, and the power of control instruction control cold and the rotating speed of the evaporator fan of cold is superimposed on so that the uniformity reaches the setting uniformity in real time.The present invention can preferably judge, control and maintain the uniformity that the temperature inside the box is distributed, and reduce the power consumption of cold.

Description

Frozen products insulated container cold, frozen products insulated container and frozen products insulated container cold control method
Technical field
The present invention relates to frozen products insulated container technical field, more particularly to a kind of frozen products insulated container cold, there is the refrigeration collection The frozen products insulated container of vanning cold and the control method of the frozen products insulated container cold.
Background technology
With the development of Refrigeration Transport Market and technology, user is more next to the uniformity requirement of frozen products insulated container the temperature inside the box Higher, but the structure of refrigerated container body limits the front end for making its cold (or claiming refrigerator) can be only installed at casing (no One end of chamber door is set);The operation of cold and the control of state, are all wind pushing temperature sensor, the return air temperature using cold The wind pushing temperature of degree sensor collection judges the temperature conditions in case with return air temperature signal, is made by controlling the load of cold The difference that wind pushing temperature or return air temperature are obtained with design temperature is maintained at a zone of reasonableness.
Control of Chiller the temperature inside the box scope is -30 DEG C~30 DEG C at present, generally with -10 DEG C as freezing and refrigeration line of demarcation, - It is refrigeration for more than 10 DEG C, judges that using design temperature running status belongs to freezing or refrigerates.
Under frozen state, the sign temperature of the temperature inside the box is wind pushing temperature (representing the temperature inside the box with wind pushing temperature), writes from memory Recognize evaporating fan and run high wind all the time.After wind pushing temperature is close to design temperature, turns low wind operating, realize energy-conservation.
Under freezing state, the sign temperature of the temperature inside the box is return air temperature (representing the temperature inside the box with return air temperature), writes from memory Recognize evaporating fan and run low wind all the time.Can be poor with design temperature higher, when needing to goods fast cooling, evaporating fan employing Run up.
For the control of cold, including for the power of cold is increased or is reduced, also including the steaming for adjusting cold Send out the rotating speed of the evaporating fan of device.
The cold of prior art, typically two grades of the rotating speed of the evaporating fan, i.e., high wind shelves and general wind shelves.In return air temperature When degree or wind pushing temperature are close to design temperature, illustrate that the temperature conditionss in refrigerating box have reached the requirement of setting, you can control Cold is run using low-power and low wind speed.And when differing larger in return air temperature or wind pushing temperature with design temperature, explanation The requirement that temperature conditionss in frozen products insulated container also not up to set, need to control cold and be run using high power and high wind speed.
However, the cold of prior art is controlled, the correlation behavior parameter for not introducing distal end is controlled.Easily cause case Interior temperature skewness;For example under certain conditions, the front end that the temperature at distant with cold door end is located with cold Temperature can have a certain distance, it is assumed that the temperature inside the box sets and should be -10.5 degrees Celsius, and now door end temperature is -5 Celsius Degree, and head temperature has been reduced to -11 degrees Celsius, now cold is made by detection return air temperature and the difference of design temperature Be the control mode that is run using low-power and low wind speed, and the control mode now can not reflect the demand at an end, So that the temperature at door end is more unable to reach sets requirement, easily it is lost goods.
In addition to the door end farthest with cold, other in container have the position of different distance with cold, also difficult Synchronously to reach the temperature of setting with frozen products insulated container front end, therefore it is also required to new control mode to realize in frozen products insulated container The temperature of each position is uniform.
If cold is blown using high wind speed all the time, the uniformity of the temperature inside the box can be effectively improved, but increases cold Power consumption, it is impossible to which the purpose for reaching energy-conservation can not obtain good economic benefit.
In addition to temperature homogeneity, other conditions parameter such as humidity, composition of air etc. in frozen products insulated container also have The demand of uniformity, it is also desirable to the uniform of each position in container is reached by adjustment that cold is run, in prior art Equally do not possess the condition of the adjustment.
Content of the invention
The purpose of the present invention for providing a kind of frozen products insulated container cold, to solve in prior art frozen products insulated container cold not Internal container can be made reaches uniform technical problem apart from conditional parameter in the case at cold different distance.
Second object of the present invention is to provide a kind of frozen products insulated container with frozen products insulated container cold of the present invention, with Solve the uneven technical problem of conditional parameter in the case in prior art at frozen products insulated container inner distance cold different distance.
Third object of the present invention is to provide a kind of control method of frozen products insulated container cold of the present invention, with by right The control of frozen products insulated container cold, solves condition in the case in prior art at frozen products insulated container inner distance cold different distance The uneven technical problem of parameter.
For achieving the above object, technical scheme is as follows:
A kind of frozen products insulated container cold, the cold have a controller, by sending control instruction to the cold, control The cold is made so that conditional parameter is maintained in setting range at least one case;The cold is also with least two sensings Device, is arranged in the cold or the frozen products insulated container, and at least one of which sensor is arranged at the frozen products insulated container Interior, with sense in the frozen products insulated container with the cold different distance at the case in conditional parameter;The controller is also Including parameters revision module, the sensing value of each sensor is received, conditional parameter is in the refrigeration packaging in the calculating case The real-time uniformity in case, runs according to the control instruction so that conditional parameter is to a certain degree in the case in the cold On close to the setting range when, begin to send out an adjust instruction, be superimposed on the work(that the control instruction controls the cold Rate is with the rotating speed of the evaporator fan of the cold so that the real-time uniformity reaches the setting uniformity.
The frozen products insulated container of the present invention, with front end and door end, its cold is arranged at the front end, and the cold is this Bright frozen products insulated container cold.
A kind of control method of frozen products insulated container cold of the present invention, including step:Step S1:The controller control is described Cold is so that conditional parameter is maintained in a setting range at least one case.Step S2:The parameters revision module receives each In the container that the sensor is transmitted with the cold different distance at the case in conditional parameter signal, calculate in real time The uniformity;Step S3, the cold are run according to the control instruction and conditional parameter in the case are connect to a certain extent When being bordering on the setting range, the parameters revision module begins to send out adjust instruction, is superimposed on the control instruction control institute The power of cold is stated with the rotating speed of the evaporator fan of the cold so that the real-time uniformity reaches the setting uniformity.
The beneficial effects of the present invention is, the frozen products insulated container cold of the present invention, the frozen products insulated container and described of the present invention The control method of frozen products insulated container cold, by arranging temperature sensor or sensing conditional parameter in other casees in container Sensor, gather the real-time uniformity of its sensing value union conditional parameter, and be compared with the uniformity is set, just than Relatively result is taken different control modes to reach the setting uniformity, preferably judges, controls and maintains the temperature inside the box Or the uniformity of other conditions parameter distribution, it is to avoid due to the inhomogeneities of some parameters brought to stored goods Loss, reduces the power consumption of cold, also improves the economic benefit of frozen products insulated container.
Description of the drawings
Control Organization Charts of the Fig. 1 for the frozen products insulated container cold of first embodiment of the invention.
Schematic diagrames of the Fig. 2 for the parameters revision module of the frozen products insulated container cold of first embodiment of the invention.
Sensor arrangement schematic diagrames of the Fig. 3 for the frozen products insulated container of third embodiment of the invention.
Specific embodiment
Embody feature of present invention to describe in detail in the following description with the exemplary embodiments of advantage.It should be understood that this Invention can have various changes in different embodiments, and which neither departs from the scope of the present invention, and therein explanation and Accompanying drawing is inherently illustrated as being used, and is not used to limit the present invention.
The frozen products insulated container of the embodiment of the present invention, the frozen products insulated container cold with the present invention.The embodiment of the present invention cold Container is hidden, the frozen products insulated container cold control method by means of the present invention is controlled to cold.
The frozen products insulated container of various embodiments of the present invention, with front end and door end, as prior art, the cold is arranged In the front end, the controller of the frozen products insulated container cold control the cold so that the wind pushing temperature or return air temperature with The difference of design temperature is maintained in a setting range;Its wind pushing temperature, the collection of return air temperature and the control mode to cold, Same as the prior art, repeat no more.
Below based on conditional parameter, different uniformity calculations in different sensor arrangements, different casees and not Multiple embodiments of same control strategy, detailed introduction frozen products insulated container cold of the invention, frozen products insulated container and refrigeration collection The control method of vanning cold.
First embodiment:
Unlike the prior art, except the wind pushing temperature sensor and return air temperature installed near cold or cold are passed Outside sensor, the cold also arranges a temperature sensor (referred to as door end sensor) in the frozen products insulated container at door end, For sense in frozen products insulated container near door end warehousing area door end temperature, in order to obtain the real-time of temperature in frozen products insulated container The uniformity, in addition to the temperature sensor at door end, in the refrigeration pattern wind pushing temperature sensed by selection wind pushing temperature sensor As head temperature, in frozen mode, select the return air temperature sensed by return air temperature sensor as head temperature, lead to The parameters revision module for crossing controller is controlled to the uniformity for refrigerating the temperature inside the box.
As depicted in figs. 1 and 2, in first embodiment of the invention, by taking frozen mode as an example, parameters revision module includes signal Processing unit, arithmetic element, comparing unit, command unit and performance element.Signal processing unit, receives door end sensor and transmits Door end temperature signal, receive the head temperature signal that transmits of return air temperature sensor, be processed as temperature data;And by computing Unit calculates the real-time uniformity of described the temperature inside the box, and the real-time uniformity is represented with numerical value, and such as door end temperature is Celsius for 8 Degree, in the case that head temperature is 4 degrees Celsius, can represent the real-time uniformity with its difference 4 (without unit), and numerical value is bigger, Represent more uneven, i.e., uniformity is poorer.In the present embodiment, set the uniformity and require that as 0, that is, door end temperature and head temperature are complete Entirely equal, certainly, in the not high occasion of some control accuracy requirements, set the uniformity and be alternatively the numerical value such as 0.1,0.5,1.Relatively The real-time uniformity is compared by unit with the uniformity is set, after drawing comparative result, you can by command unit according to comparing knot Fruit sends the instruction of the rotating speed for changing the evaporator fan, i.e., adjusted to top gear by low or first gear, and from performance element to steaming Send out device fan and transmit the instruction, and rotation speed of the fan is fed back to command unit, to detect the execution of the instruction, the instruction one Directly go to the real-time uniformity to be equal to till setting the uniformity.
And parameters revision module sends the opportunity of adjust instruction, it is close to setting value in controller control return air temperature During, the original error of such as return air temperature and setting value, then can be in the original error of return air temperature and setting value away from away from being 4 degrees Celsius Adjust instruction is sent when being close to 1 degree Celsius, starts above-mentioned adjustment process.
Second embodiment:
What the present embodiment was to be adjusted remains the temperature inside the box.
During above-mentioned uniformity adjustment is carried out, the gap of the uniformity is sometimes than larger, sometimes smaller, then may be used To take different adjustable strategies.Temperature difference (can also be changed when being only 1 degree Celsius by the difference of such as door end temperature and front-end temperature Calculate the difference for the uniformity), only adjust the rotating speed of the evaporator fan of the cold;Such as door end temperature is reached with the difference of front-end temperature During to 2 degrees Celsius, then the rotating speed of the evaporator fan of the power and the cold of cold is adjusted simultaneously so that described uniform in real time Degree reaches the setting uniformity.
Concrete adjustment is as shown in table 1:
Table 1:
Temperature difference Control to evaporator fan Control to cold power
.5 Rotation speed of the fan operation is at a high speed Cold frequency reduces 20Hz
4 Rotation speed of the fan operation is at a high speed Cold frequency reduces 15Hz
3 Rotation speed of the fan operation is at a high speed Cold frequency reduces 10Hz
2 Rotation speed of the fan operation is at a high speed Cold frequency reduces 5Hz
1 Rotation speed of the fan operation is at a high speed Without instruction
As known from Table 1, according to the different real-time uniformitys or temperature difference, revise and adjust unit running status and The rotating speed of evaporation wind speed, realizes the purpose for reducing power consumption.
Above-mentioned two embodiment, its common advantage be, only need to increase an extra sensor, you can realizes balance The temperature inside the box or the effect of humidity, its low cost are convenient to carry out.
3rd embodiment:
The characteristics of the present embodiment, first consists in the arrangement of sensor, and sensor is three pairs of totally 6 temperature sensors (in Fig. 3 1. 2. 3. 4. 5. 6.), as shown in figure 3, being respectively arranged the ceiling center position of two diagonal angles in door end, casing longitudinal middle part With base plate middle position, the ceiling center position of the front end of casing and base plate middle position, compared to first embodiment, increased The temperature sensor of casing longitudinal middle part so that it is more accurate that the uniformity of the temperature inside the box is reacted.
After having temperature data, need to calculate the real-time uniformity, in the present embodiment, it is assumed that each temperature value respectively A1, A2, A3, A4, A5, A6, first find out maximum temperature value A6, then real-time uniformity value=(A1+A2+A3+A4+A5)/5A6.Obtain After obtaining real-time uniformity value, follow-up control mode can adopt the control mode of first embodiment.
Fourth embodiment:
In order to more accurately reflect the uniformity of conditional parameter in temperature or other casees in frozen products insulated container everywhere, can Multiple sensors are set with the cold different distance in the frozen products insulated container, below still by taking temperature sensor as an example.
In frozen products insulated container, during the uneven situation of occurrence temperature, typically apart from the position temperature difference that cold is more remote Different bigger, and by near to the process for being far a gradual change.Therefore, in the present embodiment, multiple temperature are installed in frozen products insulated container Degree sensor, is uniformly distributed in the frozen products insulated container longitudinal direction, it is assumed that in frozen products insulated container, cold is 20 feet apart from chamber door, Temperature sensor has five, then described five temperature sensors C1, C2, C3, C4, C5 be installed in respectively apart from 4 feet of cold, At 8 feet, 12 feet, 16 feet and 20 feet.
After acquiring the temperature data of above-mentioned five sensors, can calculate in the way of with fourth embodiment uniform in real time Degree, it is also possible to calculate the real-time uniformity with such a way:
Judge the temperature situation up to standard of each position, see not up to standard from which position started temperature, and draw with uniform in real time The corresponding relation of degree, i.e. C1 start the corresponding real-time uniformity not up to standard to start the corresponding real-time uniformity not up to standard for 1, C2 and is 2, C3 start the corresponding real-time uniformity not up to standard starts the corresponding real-time uniformity not up to standard for 3, C4 and starts not reach for 4, C5 The corresponding real-time uniformity of mark is 5.
After drawing above-mentioned real-time uniformity value, you can with the control mode of the table 1 according to second embodiment to cold Or evaporator fan (being specifically the motor of evaporator fan) issues control instruction, with real-time uniformity value 1,2,3,4, 5 correspond to respectively in table 1 the 1st, 2,3,4, the dependent instruction of 5 rows, follow-up step is also identical with second embodiment.
5th embodiment:
The present embodiment is that with fourth embodiment difference five sensors changes turn to five groups of sensors, per group of sensing Device can be two or more, can be respectively arranged on base plate, top board or side wall.The reading of every group of sensor is averaged Value, used as the Temperature numerical at the position.Perhaps there is particular sensor break down, one can be produced after failure and is not substantially conformed to The value of reason, needed this substantially unreasonable value removal before averaging.The present embodiment further increases temperature acquisition Accuracy, it is to avoid as single sensor fault controls adverse effect to cold.
In above-mentioned 3rd embodiment to the 5th embodiment, each described sensor that is arranged in the frozen products insulated container With the cold connection cable can pre-plugged in the foaming layer of the frozen products insulated container.Avoid being brought in case interior cabling Problems.
In the various embodiments described above, the uniformity therein, including the real-time uniformity and the setting uniformity, is all one and temperature The unrelated amounts such as degree, the unit of humidity, reflected are the uniformity coefficients of temperature and humidity distribution, therefore both can be with numerical tabular Show, it is also possible to as a percentage.
The program of parameter adjustment module can write and refresh the control program of the controller by the interface of cold.Wherein The setting uniformity etc. the external input devices such as the keyboard of cold can be passed through according to the numerical value that actual conditions be set by the user It is input into.
Also, the present invention is not limited with above-described embodiment, the different sensor arrangement in the various embodiments described above, difference Case in being mutually combined between conditional parameter, different uniformity calculations and different control strategies, similarly belong to Embodiments of the present invention.When needing to adjust conditional parameter in multiple casees at the same time, can to different parameter setting priority, The high parameter of preferential adjustment priority, such as the temperature inside the box.
Technical scheme is disclosed as above by preferred embodiment.Artisan will appreciate that not taking off The change that is made in the case of the scope and spirit of the present invention disclosed in appended claims of the invention and retouching, belong to Within the scope of the claims of the present invention.

Claims (10)

1. a kind of frozen products insulated container cold, it is characterised in that
The cold has a controller, by sending control instruction to the cold, controls the cold so that at least one In case, conditional parameter is maintained in setting range;
The cold also has at least two sensors, is arranged in the cold or the frozen products insulated container, and at least within One sensor is arranged in the frozen products insulated container, with sense in the frozen products insulated container with the cold different distance at Conditional parameter in the case;
The controller also includes parameters revision module, receives the sensing value of each sensor, calculates condition ginseng in the case The real-time uniformity of the number in the frozen products insulated container, runs according to the control instruction in the cold and causes bar in the case Part parameter to a certain extent close to the setting range when, begin to send out an adjust instruction, be superimposed on the control instruction The power of the cold is controlled with the rotating speed of the evaporator fan of the cold so that the real-time uniformity reaches setting uniformly Degree;
Wherein, the setting uniformity is carried out defeated according to the numerical value that actual conditions are set by the user by the external input device of cold Enter.
2. frozen products insulated container cold as claimed in claim 1, it is characterised in that conditional parameter is the temperature inside the box in the case, At least two sensor is three, including the wind pushing temperature for being arranged at a temperature sensor at end, being arranged at cold Sensor and a return air temperature sensor, the parameters revision module include:
Signal processing unit, the temperature signal that each sensor of reception is transmitted simultaneously are processed as temperature data;
Arithmetic element, receives the temperature data that the signal processing unit is transmitted, and calculates the real-time uniformity;
Comparing unit, the comparison real-time uniformity and the setting uniformity, draw comparative result;
Command unit, according to the rotating speed that the comparative result of the comparing unit sends the evaporator fan for changing the cold, or Change the power of the cold and the adjust instruction of the rotating speed of the evaporator fan of the cold simultaneously;
The adjust instruction is superimposed on the control instruction with the load to the cold and the evaporimeter wind by performance element The rotating speed of fan is controlled.
3. a kind of frozen products insulated container, with front end and door end, its cold is arranged at the front end, it is characterised in that the cold For the frozen products insulated container cold described in claim 1.
4. frozen products insulated container as claimed in claim 3, it is characterised in that at least two sensor totally three pairs, is set respectively It is placed in two diagonal angles at the door end, the ceiling center position of casing longitudinal middle part and bottom side plate middle position, the front end of casing Upper middle position and lower middle position.
5. frozen products insulated container as claimed in claim 4, it is characterised in that the sensing being arranged in the frozen products insulated container The connection cable pre-plugged of device and the cold is in the foaming layer of the frozen products insulated container.
6. the control method of frozen products insulated container cold described in a kind of claim 1, it is characterised in that the control method includes walking Suddenly:
Step S1:The controller controls the cold so that conditional parameter is maintained in a setting range at least one case;
Step S2:The parameters revision module receive in the container that each sensor is transmitted with the cold different distance Conditional parameter signal in the case at place, calculates the real-time uniformity;
Step S3, the cold according to the control instruction run cause the case in conditional parameter to a certain extent close to During the setting range, the parameters revision module begins to send out adjust instruction, is superimposed on the control instruction control described cold The power of machine is with the rotating speed of the evaporator fan of the cold so that the real-time uniformity reaches the setting uniformity.
7. control method as claimed in claim 6, it is characterised in that conditional parameter is the temperature inside the box in the case, described extremely Few two sensors are three, including the wind pushing temperature sensor for being arranged at a temperature sensor at end, being arranged at cold And a return air temperature sensor, when the cold is in refrigeration pattern, the controller controls wind pushing temperature in step sl In one first setting range, when the cold is in frozen mode, the controller controls return air temperature in step sl In one second setting range.
8. control method as claimed in claim 7, it is characterised in that in step s3:If the uniformity is with setting in real time When the difference of evenness only reaches one first setting difference, the rotating speed of the evaporator fan of the cold is only adjusted;If uniform in real time When degree reaches one second setting difference with the difference for setting the uniformity, and the second setting difference sets difference more than first, then simultaneously The rotating speed of the evaporator fan of the power and the cold of adjustment cold is so that the real-time uniformity reaches the setting uniformity.
9. the control method as described in claim 6 or 8, it is characterised in that in step sl, take in the frozen products insulated container with Mean value after the unreasonable value of the removal of the same distance of the cold but multiple sensors of various location is used as the position Conditional parameter in the case at place.
10. control method as claimed in claim 9, it is characterised in that conditional parameter is temperature, humidity or air in the case Composition.
CN201010535236.7A 2010-11-03 2010-11-03 Frozen products insulated container cold, frozen products insulated container and frozen products insulated container cold control method Active CN102464166B (en)

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