CN102453783A - Image pickup system and blast furnace using same - Google Patents

Image pickup system and blast furnace using same Download PDF

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Publication number
CN102453783A
CN102453783A CN201010520980XA CN201010520980A CN102453783A CN 102453783 A CN102453783 A CN 102453783A CN 201010520980X A CN201010520980X A CN 201010520980XA CN 201010520980 A CN201010520980 A CN 201010520980A CN 102453783 A CN102453783 A CN 102453783A
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CN
China
Prior art keywords
housing
opening
order
camera system
blast furnace
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201010520980XA
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Chinese (zh)
Inventor
陆振原
李文杰
江连桂
杜宪文
许元良
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China Steel Corp
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China Steel Corp
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Filing date
Publication date
Application filed by China Steel Corp filed Critical China Steel Corp
Priority to CN201010520980XA priority Critical patent/CN102453783A/en
Publication of CN102453783A publication Critical patent/CN102453783A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an image pickup system and a blast furnace using the same. The image pickup system comprises an image pickup unit, a shell, a clean gas supplying device and at least one flow deflector, wherein the shell is provided with a cavity, and an opening is formed in the cavity; the image pickup unit is arranged in the cavity and is used for shooting images in the blast furnace through the opening of the cavity; the flow deflector is arranged on the inner side wall of the cavity and is positioned close to the opening; the clean gas supplying device is arranged on the shell and is used for providing clean gas to generate eddy current through the flow deflector; and the eddy current flows out of a first shell from the opening of a first shell cavity to eliminate dust accumulated at the opening.

Description

Camera system and the blast furnace of using this camera system
Technical field
The present invention relates to a kind of camera system and the blast furnace of using this camera system, particularly relate to camera system and the blast furnace of using this camera system in a kind of State of Blast Furnace.
Background technology
In present blast furnace technology,, camera system can be set usually keep watch on the situation in the stove for situation such as the granularity of keeping watch on iron ore and coke in the stove, distributions.Yet because the gas in the stove can be entrained with iron ore dust and coke dust usually, the camera lens of camera system usually can can't clearly be monitored the situation in the stove by dust pollution.
Therefore, need a kind of camera system,, avoid to know the situation of situation in the monitoring stove and take place because of dust pollution in order to the dust before the automatically cleane camera lens.
Summary of the invention
Therefore, one side of the present invention is to provide camera system and the blast furnace of using this camera system, and it can avoid the situation of the situation in the stove of can't monitoring because of the dust pollution camera lens to take place.
According to one embodiment of the invention, said camera system comprises image unit, housing, clean gas feeding mechanism and inducer.Image unit is in order to take the image in the State of Blast Furnace.Housing has chamber, and its middle chamber has opening.Image unit is set in the chamber, takes the image in the State of Blast Furnace in order to see through opening.Inducer is set on the inner side-wall of chamber, and is positioned near the opening.The clean gas feeding mechanism is set on first housing, in order to providing clean gas to inducer, and produces eddy current.This eddy current is that the opening from first housing cavity flows out first housing, is deposited in the dust of opening part with removing.
According to another embodiment of the present invention, said blast furnace comprises body of heater, air-blast system and camera system.Body of heater is in order to the reception iron ore, produces molten iron so that this iron ore carries out redox reaction in body of heater, and wherein body of heater has furnace roof portion and stove bottom, and furnace roof portion is in order to the reception iron ore, and the stove bottom is in order to discharge molten iron.Air-blast system is in order to provide air to body of heater.Camera system is in order to the intravital situation of monitoring stove.Said camera system comprises image unit, housing, clean gas feeding mechanism and inducer.Image unit is in order to take the image in the State of Blast Furnace.Housing has chamber, and its middle chamber has opening.Image unit is set in the chamber, takes the image in the State of Blast Furnace in order to see through opening.Inducer is set on the inner side-wall of chamber, and is positioned near the opening.The clean gas feeding mechanism is set on first housing, in order to providing clean gas to inducer, and produces eddy current.This eddy current is that the opening from first housing cavity flows out first housing, is deposited in the dust of opening part with removing.
Description of drawings
For letting above and other objects of the present invention, characteristic and the advantage can be more obviously understandable, below specially lift a preferred embodiment, and cooperate following accompanying drawing, elaborate as follows:
Fig. 1 shows the structural representation of blast furnace according to an embodiment of the invention.
Fig. 2 a shows the internal structure synoptic diagram at State of Blast Furnace top according to an embodiment of the invention.
Fig. 2 b shows the internal structure synoptic diagram at State of Blast Furnace top according to an embodiment of the invention.
Fig. 3 shows the cross-sectional view of camera system.
Embodiment
Please, the structural representation of blast furnace 100 according to an embodiment of the invention has been shown among the figure with reference to Fig. 1.Blast furnace 100 comprises body of heater 110, air-blast system 120 and camera system 130.Body of heater 110 is in order to receiving raw materials such as iron ore, coke, and in interior, carries out redox reaction the iron in the iron ore is restored.In body of heater 110, charcoal and ore form the alternatively layered structure.Ore charge progressively is reduced, is fused into iron and slag in the decline process, accumulate in the cupola well, regularly emits from iron notch and slag notch.In the present embodiment, body of heater 110 includes furnace roof portion 112 and stove bottom 114, and wherein iron ore is fed in the body of heater 110 by furnace roof portion 112, and molten iron is then discharged from the iron notch 116 of stove bottom 114.Air-blast system 120 is in order to provide redox reaction required oxygen.In the present embodiment, air-blast system 120 is sent into the air in the external world in the body of heater 110 with the high pressure mode, with the promotes oxidn reduction reaction.Camera system 130 is set at furnace roof portion 112, in order to observe the response situation in the body of heater 110.
Please the internal structure synoptic diagram of furnace roof portion 112 be shown among the figure simultaneously with reference to Fig. 2 a and Fig. 2 b.In the present embodiment, furnace roof portion 112 is provided with manhole 118, and camera system 130 then is arranged near the manhole 118, for example, is arranged at manhole 118 tops, and is as shown in Figure 2.Though, with regard to install and the accessibility of maintenance with regard to, being arranged near the manhole 118 is a good selection, 130 zones that can observe of camera system are very limited.Therefore, also can be chosen in preferable place, other visual field camera system 130 is set, shown in Fig. 2 b.
Please, the cross-sectional view of camera system 130 has been shown among the figure with reference to Fig. 3.Camera system 130 comprises image unit 131, housing 132, clean gas feeding mechanism 133, vortex generating means 134, housing 135, radiator element 136, cooling gas feeding mechanism 137 and heat insulation loop 138.Image unit 131 is in order to the intravital image of shooting stove, and sends this image to the blast furnace operating personnel, for the response situation of ore in operator's analytical furnace.Housing 132 has chamber 132a, in order to ccontaining image unit 131.Chamber 132a has opening 132b, and image unit 131 can see through this opening 132b and take the intravital image of stove.Clean gas feeding mechanism 133 is set on the housing 132, in the chamber in order to ejection clean gas to housing 132, so that clean gas flows through stream generation apparatus 134.This clean gas is with the direction ejection of high pressure mode toward opening 132b.Vortex generating means 134 is set on the inwall of chamber 132a, and the clean gas that is sprayed in order to guiding clean gas feeding mechanism forms eddy current, and makes this eddy current impact the dust of opening part.In the present embodiment, vortex generating means 134 is to be made up of a plurality of inducer, when clean gas flows through inducer, can produce air whirl toward opening 132b diffluence, and the dust of so being piled up on the opening 132b just can receive the brute force impact of eddy current and divest.In addition, vortex generating means 134 is set near the opening 132b, and the eddy current that is so produced by vortex generating means 134 can flow out from opening immediately, to reach powerful removing effect.
Because the stackeding speed of dust is also unhappy, clean gas feeding mechanism 133 can spray clean gas according to preset cleaning cycle, to save the consumption of clean gas and electric power.For example, clean gas feeding mechanism 133 is connected on the blast furnace programmable computer, so clean gas feeding mechanism 133 can come automatically to spray clean gas according to the cleaning cycle that the blast furnace programmable computer sets, to remove dust.
Housing 135 is to be set around housing 132, to form accommodation space 135a in housing 135 and 132 of housings, with ccontaining radiator element 136.One end of radiator element 136 is set on the inwall of housing 135, and the other end is then unsettled, so can the heat energy of housing 135 be dissipated in the accommodation space 135a.Cooling gas feeding mechanism 137 is set on the housing 135 in order to spray cooling gas to accommodation space.Cooling gas can flow through the inwall and the radiator element 136 of housing 135, therefore can reduce the temperature of housing 135, and then the image unit 131 in the protection housing 132 avoids receiving high temperature destruction.In addition, can put heat insulation loop 138 near the end in the stove, to strengthen the high temperature protection function of camera system 130 at housing 135.
Can know by above-mentioned explanation; The camera system 130 of present embodiment can be divided into two parts; First part comprises housing 132, clean gas feeding mechanism 133 and vortex generating means 134; In order to the dust on the removing camera system 130, and second part comprises housing 135, radiator element 136 and cooling gas feeding mechanism 137, in order to reduce the temperature of camera system 130.See through these two portions, camera system 130 not only can automatically be removed the dust of being piled up on the camera system 130, and the mechanism of high temperature protection also can be provided the image unit 131 of inside, protects image unit 131 to avoid pyritous and disturbs.
It should be noted that in the above embodiment of the present invention housing 135, radiator element 136 only are in order to illustrating, any other temperature protection mechanism all can be applicable in the camera system 130, so the present invention is not limited to above description.
Though disclosed a plurality of embodiment of the present invention in the preceding text; But these embodiment are not in order to limit the present invention; Those skilled in the art in the invention; Do not breaking away from the spirit and scope of the present invention, can make various changes and modification to the present invention, so protection scope of the present invention should be as the criterion with the scope that accompanying claims were defined.
Reference numerals list
100: blast furnace 110: body of heater
112: furnace roof portion 114: the stove bottom
116: iron notch 118: manhole
120: air-blast system 130: camera system
131: image unit 132: housing
132a: chamber 132b: opening
133: clean gas feeding mechanism 134: vortex generating means
135: housing 135a: accommodation space
136: radiator element 137: the cooling gas feeding mechanism
138: heat insulation loop

Claims (10)

1. camera system, in order to the situation in the monitoring State of Blast Furnace, wherein this camera system comprises:
First housing, said first housing has chamber, and wherein this chamber has opening;
Image unit, said image unit are arranged in this chamber, take the image in this State of Blast Furnace in order to see through this opening;
At least one inducer, said at least one inducer is arranged on the inner side-wall of this chamber, and is positioned near this opening;
Clean gas feeding mechanism, said clean gas feeding mechanism are arranged on this first housing, come through said at least one inducer in order to clean gas to be provided, and produce eddy current; And
Wherein this eddy current is to flow out this first housing from this opening, is deposited in the dust of this opening part with removing.
2. camera system as claimed in claim 1 further comprises:
Second housing, said second housing is set around said first housing, between this first housing and this second housing, to form accommodation space;
At least one radiator element, said at least one radiator element is arranged on the inner side-wall of said second housing, and extends to said accommodation space; And
Cooling gas feeding mechanism, said cooling gas feeding mechanism are arranged on this second housing, in order to provide in cooling gas to the said accommodation space, to reduce the temperature of said first housing, said second housing and said at least one radiator element.
3. camera system as claimed in claim 2 further comprises heat insulation loop, and said heat insulation loop is set around in the first part of said first housing, and said second housing is set around on the second section of said first housing.
4. camera system as claimed in claim 1, wherein this image unit is to be adjacent to this opening.
5. camera system as claimed in claim 1, wherein this cooling gas feeding mechanism provides this clean air according to preset cleaning cycle.
6. blast furnace comprises:
Body of heater; Said body of heater produces molten iron in order to receive iron ore so that this iron ore carries out redox reaction in this body of heater, and wherein said body of heater has furnace roof portion and stove bottom; This furnace roof portion is in order to receiving this iron ore, and this stove bottom is in order to discharge this molten iron;
Air-blast system, said air-blast system is in order to provide air to this body of heater; And
Camera system, said camera system is in order to monitor the intravital situation of this stove, and wherein this camera system comprises:
First housing, said first housing has chamber, and this chamber has opening;
Image unit, said image unit are arranged in this chamber, take the image in this State of Blast Furnace in order to see through this opening;
At least one inducer, said at least one inducer is arranged on the inner side-wall of this chamber, and is positioned near this opening;
Clean gas feeding mechanism, said clean gas feeding mechanism are arranged on said first housing, come through said at least one inducer in order to clean gas to be provided, and produce eddy current; And
Wherein said eddy current flows out this first housing from this opening, is deposited in the dust of this opening part with removing.
7. blast furnace as claimed in claim 6 further comprises:
Second housing, said second housing is set around said first housing, between said first housing and said second housing, to form accommodation space;
At least one radiator element, said at least one radiator element is arranged on the inner side-wall of this second housing, and extends to said accommodation space; And
Cooling gas feeding mechanism, said cooling gas feeding mechanism are arranged on said second housing, in order to provide in cooling gas to the said accommodation space, to reduce the temperature of said first housing, said second housing and said at least one radiator element.
8. blast furnace as claimed in claim 7 further comprises heat insulation loop, and said heat insulation loop is set around in the first part of said first housing, and said second housing is set around on the second section of said first housing.
9. blast furnace as claimed in claim 1, wherein said image unit is adjacent to this opening.
10. blast furnace as claimed in claim 1, wherein said furnace roof portion is provided with manhole, and camera system is adjacent to this manhole in this State of Blast Furnace.
CN201010520980XA 2010-10-22 2010-10-22 Image pickup system and blast furnace using same Pending CN102453783A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201010520980XA CN102453783A (en) 2010-10-22 2010-10-22 Image pickup system and blast furnace using same

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Application Number Priority Date Filing Date Title
CN201010520980XA CN102453783A (en) 2010-10-22 2010-10-22 Image pickup system and blast furnace using same

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CN102453783A true CN102453783A (en) 2012-05-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104099437A (en) * 2014-07-28 2014-10-15 莱芜钢铁集团有限公司 Imaging system inside furnace
CN107246510A (en) * 2017-07-28 2017-10-13 广州万达文化旅游城投资有限公司 A kind of camera mounting structure component
TWI710643B (en) * 2020-02-24 2020-11-21 中國鋼鐵股份有限公司 Reaction system with functions of cooling treatment and real-time analysis
RU2814807C1 (en) * 2020-10-22 2024-03-04 ВИСДРИ ИНЖИНИРИНГ энд РИСЕРЧ ИНКОРПОРЕЙШН ЛИМИТЕД Method for automatic detection of operating condition, its system and storage medium for taphole for blast furnace

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2295762Y (en) * 1997-05-13 1998-10-28 杨敬顺 Internal monitor of blast furnace
CN1554962A (en) * 2003-12-27 2004-12-15 大连理工大学 Optical lens protective device
CN2732752Y (en) * 2004-06-07 2005-10-12 天津市三特电子有限公司 Automatic cleaning device for viewing window of blast furnace
CN200974847Y (en) * 2006-10-20 2007-11-14 莱芜钢铁集团电子有限公司 Dust stratification preventing blast furnace top infrared imaging device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2295762Y (en) * 1997-05-13 1998-10-28 杨敬顺 Internal monitor of blast furnace
CN1554962A (en) * 2003-12-27 2004-12-15 大连理工大学 Optical lens protective device
CN2732752Y (en) * 2004-06-07 2005-10-12 天津市三特电子有限公司 Automatic cleaning device for viewing window of blast furnace
CN200974847Y (en) * 2006-10-20 2007-11-14 莱芜钢铁集团电子有限公司 Dust stratification preventing blast furnace top infrared imaging device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104099437A (en) * 2014-07-28 2014-10-15 莱芜钢铁集团有限公司 Imaging system inside furnace
CN104099437B (en) * 2014-07-28 2016-02-10 莱芜钢铁集团有限公司 Imaging system in a kind of stove
CN107246510A (en) * 2017-07-28 2017-10-13 广州万达文化旅游城投资有限公司 A kind of camera mounting structure component
TWI710643B (en) * 2020-02-24 2020-11-21 中國鋼鐵股份有限公司 Reaction system with functions of cooling treatment and real-time analysis
RU2814807C1 (en) * 2020-10-22 2024-03-04 ВИСДРИ ИНЖИНИРИНГ энд РИСЕРЧ ИНКОРПОРЕЙШН ЛИМИТЕД Method for automatic detection of operating condition, its system and storage medium for taphole for blast furnace

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Application publication date: 20120516