CN102441936A - Distribution method for forming stone cracking patterns on ceramic tiles and distribution system - Google Patents
Distribution method for forming stone cracking patterns on ceramic tiles and distribution system Download PDFInfo
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- CN102441936A CN102441936A CN2011103457636A CN201110345763A CN102441936A CN 102441936 A CN102441936 A CN 102441936A CN 2011103457636 A CN2011103457636 A CN 2011103457636A CN 201110345763 A CN201110345763 A CN 201110345763A CN 102441936 A CN102441936 A CN 102441936A
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Abstract
The invention discloses a distribution method. The distribution method is mainly characterized in that loose powder is compacted firstly, after an independent powder block is cut out from the compacted powder, the cut powder block is divided into a plurality of sub-blocks by a main crack knife, and each two sub-blocks are drawn away from each other by a certain distance. The invention further discloses a distribution system for realizing the method. The distribution system is mainly characterized in that a conveying belt for conveying powder is divided into a first conveying belt and a second conveying belt, a transition plate is joined between the two conveying belts, a pressing device is disposed above the first conveying belt, a packing device which is positioned on a downstream of the main crack knife is arranged above the second conveying belt, and the distribution system is further provided with a cutter capable of cutting powder into two sections. The distribution method and the distribution system have the advantages that crack patterns finally formed on a ceramic tile have sharp and clear contour lines assuredly, cracks in different trends can be formed only by means of changing an arrangement mode of the main crack knife, and accordingly vivid natural stone crack patterns are formed on the ceramic tile.
Description
Technical field
The present invention relates to the ceramic tile production technology, be specifically related to a kind of Ceramic Tiles that makes and form the distributing method of imitating the stone material crack pattern and the cloth system of realizing this method.
Background technology
In the ceramic tile production technology; Though existing distributing method can form abundant linear pattern on Ceramic Tiles; But the natural crack pattern of formed line image and stone material differs bigger; The edge wheel profile that mainly shows the lines on the Ceramic Tiles is fuzzyyer, and is such sharp keen clear unlike the edge wheel profile of lithotome crackle.The reason that causes this phenomenon is because existing distributing method is to be under the loose state at powder to scrape the crack with splitting in the cutter insertion powder; Constitute the line image that institute's desire forms by the crack; Because powder is in loose condition (of surface); Therefore the both sides of the edge in crack are easy to avalanche, cause the edge wheel profile of lines of final formation fuzzyyer thus.
The patent No. is 200720302517.1; The utility model patent that name is called " crackle brick material distributing device " discloses the another kind of method that makes powder produce slight crack; This method is earlier with loose powder compacting; Let the powder of compacting through a crest that arches upward again, make powder through producing the nature fracture in the crest.Though this method can overcome the defective of aforementioned distributing method, formed slight crack move towards basically identical, compare still with the crack pattern of lithotome and differ greatly.
Summary of the invention
The object of the invention provides a kind of distributing method and cloth system that makes Ceramic Tiles form the stone material crack pattern, makes Ceramic Tiles can form lithotome crack pattern true to nature.
The main technical schemes that distributing method of the present invention is taked is: split the cutter insertion with the master and be laid in the powder on the platform; Before the master is split cutter insertion powder,, from the powder of compacting, be partitioned into an independently powder piece then earlier with loose powder compacting; And make this independently the powder piece leave other powder certain distances; Said master is split cutter and is inserted this independently in the powder piece, splits after cutter inserts said independently powder piece when main, and order is main to be split cutter and independently produce relative motion between the powder piece; Feasible independently powder piece is split cutter by the master and splits into many sub-block; And split cutter and draw back certain distance by main between each sub-piece, form crack, the last powder of inserting formation crack pattern color in the crack with certain width.
The inventive method also can be taked following attached technical scheme: said master is split cutter and is divided into organize more, and after the master was split the said independently powder piece of cutter insertion, each group master was split cutter and moved along the in-plane that is parallel to the powder piece.
Further, comprise that also the pair that can insert said independent powder piece splits cutter, after pair was split cutter and inserted said independent powder piece, it is fixed on the in-plane that is parallel to the powder piece that pair is split cutter.
The described method that makes the independently powder piece that splits leave other powder certain distances is; Transport the powder of compacting with first conveyer belt and second conveyer belt in regular turn; After said independently powder piece arrives second conveyer belt; Make the speed of the speed of second conveyer belt, leave the powder certain distance on first conveyer belt by the said independently powder piece of second conveyer belt delivery faster than first conveyer belt.
The main technical schemes that cloth system of the present invention is taked is: comprise the conveyer belt that transports powder, with the material pressing device of the powder compacting on the conveyer belt, the master that can insert in the powder is split cutter; The master is split cutter and is connected with first lowering or hoisting gear, also comprises the powder that constitutes the crack pattern color is inserted the filler device in the crack, and said conveyer belt is divided into first conveyer belt and second conveyer belt; Second conveyer belt is positioned at the downstream of first conveyer belt, and being connected between two conveyer belts has rebound, and said material pressing device is positioned at the top of first conveyer belt; Said master is split the top that cutter and filler device are positioned at second conveyer belt; Along the traffic direction of second conveyer belt, filler device is positioned at the main downstream of splitting cutter, above first conveyer belt; Perhaps above rebound; Perhaps second conveyer belt near the rebound end position above, be provided with can powder is divided into two parts cutting knife, cutting knife is connected with second lowering or hoisting gear.
Cloth system of the present invention also can be taked attached technical scheme as follows: said master is split cutter and is divided into many groups, and every group of master split cutter and respectively be connected with a cover travel mechanism, and each group master of travel mechanism's drive is split cutter and moved along the in-plane that is parallel to the powder piece.
Each group is main to be split cutter and splits cutter by the multi-disc master and form, split in the cutter same group of master, each sheet master split cutter along the trend of the crackle that will copy be spaced.
Also can set up pair and split cutter, pair is split cutter and is connected with the 3rd lowering or hoisting gear, and the 3rd lowering or hoisting gear drives pair and splits in the cutter insertion powder.
The invention has the beneficial effects as follows: at the compacting powder and therefrom isolate one independently after the powder piece; Just the main cutter that splits is inserted in this independent powder piece; Therefore when main when splitting cutter and independently producing relative motion between the powder piece, lead split cutter divide the sub-piece that forms can be in mobile process the integrality of maintenance edge contour, the edge in formed crack can avalanche; Guaranteed that thus the crack pattern on the Ceramic Tiles of final formation has sharp keen outline line clearly; On the other hand, just can form the slight crack that moves towards inequality as long as change the main arrangement mode that splits cutter, thereby can on Ceramic Tiles, form lithotome crack pattern true to nature.
Description of drawings
Fig. 1 is according to a kind of cloth system embodiment provided by the invention;
Fig. 2 to Fig. 7 shows the course of action of the inventive method in regular turn;
Fig. 8 is that the main cutter that splits is divided into many groups, and every group of master split cutter and split the sketch map that cutter is formed by the multi-disc master;
Fig. 9 is that the powder piece is split the sketch map that cutter splits into many sub-block by many group masters;
Figure 10 sets up the sketch map that pair is split cutter;
Figure 11 is the sketch map that cutting knife is positioned at first conveyer belt top;
Figure 12 is the sketch map that cutting knife is positioned at second conveyer belt top.
The specific embodiment
Below in conjunction with embodiment shown in the drawings, at first cloth system of the present invention is elaborated, combine this cloth system that distributing method of the present invention is elaborated then.
Referring to Fig. 1; According to a kind of cloth system that makes Ceramic Tiles form the stone material crack pattern provided by the invention; Comprise the downstream that first conveyer belt 1 that transports powder and second conveyer belt, 2, the second conveyer belts 2 are positioned at first conveyer belt 1, being connected between two conveyer belts has rebound 3.Above first conveyer belt 1, be provided with material pressing device 4, above second conveyer belt 2, be provided with the main cutter 5 that splits.See that from overlooking it can be flat or bending that the master is split cutter 5 in the direction of second conveyer belt 2.The master is split cutter 5 and is connected with first lowering or hoisting gear 6, drives the main cutter 5 that splits by first lowering or hoisting gear 6 and goes up and down.Above second conveyer belt 2, also be provided with filler device 7, along the traffic direction of second conveyer belt 2, filler device 7 is positioned at the main downstream of splitting cutter 5.Above the end of rebound 3, be provided with can powder is divided into two parts cutting knife 8, cutting knife 8 is connected with second lowering or hoisting gear 9.
Material pressing device 4 is banded rolling devices of a kind of routine, its pressure zone and 1 synchronous operation of first conveyer belt, by pressure zone with the powder compacting on first conveyer belt 1.Main split first lowering or hoisting gear 6 that cutter 5 connected and to adopt conventional air cylinder driven mechanism, drive the main cutter 5 that splits by cylinder and go up and down.Likewise, second lowering or hoisting gear 9 that connected of cutting knife 8 also can adopt air cylinder driven mechanism.
Utilize cloth system shown in Figure 1 can realize distributing method provided by the invention.At first as shown in Figure 2, will be routed to powder compacting on first conveyer belt 1 (powder is routed on first conveyer belt 1 by the distribution device at the upper reaches, perhaps be routed to other platforms earlier then transfer to again on first conveyer belt 1) with material pressing device 4; After the front end of the powder of compacting arrives second conveyer belt 2 and reaches certain-length (concrete length is decided according to the adobe size); As shown in Figure 3, second lowering or hoisting gear 9 drives cutting knife 8 and descends, and is divided into two parts by the powder of cutting knife 8 compacting; Then make the speed of the speed of second conveyer belt faster than first conveyer belt; Implementation can be to make first conveyer belt, 1 operation suspension, and second conveyer belt 2 continues operation, or first conveyer belt continues operation; Second conveyer belt is with the speed operation faster than first conveyer belt; The budgust material that the result makes the quilt on second conveyer belt 2 cut out leaves the powder certain distance on first conveyer belt 1, then on second conveyer belt 2, form an independently powder piece 10, as shown in Figure 4.Then as shown in Figure 5, drive the main cutter 5 that splits by first lowering or hoisting gear 6 and descend, the main cutter 5 that splits is inserted in the powder piece 10.Main the splitting between cutter 5 and the powder piece 10 of order produces relative motion then; The mode that produces relative motion can be that main to split cutter 5 fixed; Driving powder piece 10 toward moving right by second conveyer belt 2, perhaps also can be that second conveyer belt 2 is motionless, drives the main cutter 5 that splits toward left by travel mechanism; Travel mechanism can adopt conventional air cylinder driven mechanism, drives the master by cylinder and splits cutter 5 along the in-plane translation that is parallel to powder piece 10.Split the relative motion between cutter 5 and the powder piece 10 along with main, powder piece 10 is split cutter 5 and splits into two sub-block by main, and is split cutter 5 and draw back certain distance by main between two sub-block, and formation has the crack 11 of certain width, and is as shown in Figure 6.Then mention the main cutter 5 that splits, drive the below that two sub-block 10a, 10b move to filler device 7 by second conveyer belt 2 by first lowering or hoisting gear 6, as shown in Figure 7, in crack 11, insert the powder that constitutes the crack pattern color by filler device 7.
The above only splits cutter with a slice master is example; But as preferred forms; The master is split cutter should be divided into many groups, and every group of master split cutter, and each is connected with a cover travel mechanism, after the master is split cutter insertion powder as shown in Figure 5 piece 10; Second conveyer belt 2 suspends, and splits cutter by each group master of travel mechanism's drive and moves along the in-plane that is parallel to powder piece 10.So just can utilize the main cutter that splits of many groups to produce many cracks.
Split on the bases that cutter is divided into many groups main, each group is main to be split cutter and preferably splits cutter by the multi-disc master and form, and splits in the cutter same group of master, each sheet master split cutter along the trend of the crackle that will copy be spaced, can make crack pattern more natural like this.Fig. 8 main splits that cutter is divided into many groups, every group of master split cutter and split the example that cutter is formed by the multi-disc master from overlooking to show in the direction of second conveyer belt 2.Embodiment one shown in Figure 8 has three groups of masters and splits cutter; First group of master split cutter and split cutter 5 ' by four masters and form; Four masters split that cutter 5 ' is common to be overlapped travel mechanism 12 and be connected with one, four masters split cutter 5 ' along the trend of the crackle A that will copy be spaced (dotted line among Fig. 8 express the trend of the crackle that will copy); Second group of master split cutter and also split cutter 5'' by four masters and form, and four masters split that cutter 5'' is common to be overlapped travel mechanism 13 and be connected with one, four masters split cutter 5'' along the trend of the crackle B that will copy be spaced; The 3rd group of master split cutter and also split cutter 5''' by four masters and form, and four masters split that cutter 5''' is common to be overlapped travel mechanism 14 and be connected with one, four masters split cutter 5''' along the trend of the crackle C that will copy be spaced.Split cutter will independently powder piece 10 splits into many sub-block the time when each group is main; Second conveyer belt, 2 operation suspensions; Drive each group master respectively by each cover travel mechanism 12,13,14 and split cutter 5 ', 5'', 5''' along the in-plane translation that is parallel to powder piece 10; Particularly, travel mechanism 12 drives one group of master and splits the left side translation of cutter 5 ' towards Fig. 8, and travel mechanism 13 drives another group master and splits the left side translation of cutter 5'' towards Fig. 8; Travel mechanism 14 drives another group master and splits the right translation of cutter 5''' towards Fig. 8, and the result makes the whole powder piece 10 among Fig. 8 split into four sub-block shown in Figure 9.
In order to make crack pattern more natural, on basis embodiment illustrated in fig. 8, also can set up pair and split cutter.Shown in figure 10, Figure 10 has increased by nine pairs and has split 15, nine pairs of cutter and split cutter 15 and be connected with the 3rd lowering or hoisting gear 16 together on the basis of Fig. 8, and it can be same set of device that the 3rd lowering or hoisting gear 16 and master shown in Figure 1 are split first lowering or hoisting gear 6 that cutter is connected.The 3rd lowering or hoisting gear 16 can drive pair and split in the cutter 15 insertion powders.When the main cutter 5 that splits when being parallel to the in-plane translational motion of powder piece 10; Being inserted into pair in the powder, to split cutter 15 fixed; Can make thus independently powder piece 10 divides more sub-piece more naturally, thereby form more, more natural crack pattern.
Need to prove; Though the present invention requires before the master is split cutter insertion powder, earlier with loose powder compacting, need not reach the degree with the brick machine compacting; As long as can from the powder of compacting, cut out independently powder piece; And independently the powder piece can be split into many sub-block, and each sub-piece can keep the integrality of edge contour when moving, and has so just satisfied compaction of the presently claimed invention.
Above embodiment is merely and helps to understand the present invention, is not the restriction to protection domain of the present invention.Those skilled in the art can derive other variations or distortion on the basis of design philosophy of the present invention, for example, the main cutter that splits is not limited by accompanying drawing with secondary quantity and the position of splitting cutter; For another example, the cutting knife 8 among Fig. 1 is positioned at the top of rebound 3 ends, in addition can also the top that cutting knife 8 is arranged on first conveyer belt 1 shown in figure 11; Perhaps shown in figure 12 cutting knife 8 is arranged on the top near rebound 3 end positions of second conveyer belt 2, and for example, before will independently powder piece 10 splits into many sub-block; Can cut shaping to the powder piece, perhaps behind the compacting powder, before being partitioned into independently the powder piece; Shaping is cut on both sides to powder; For another example, travel mechanism drives the master and splits the mode that cutter 5 moves along the in-plane that is parallel to the powder piece, except the translation mode of the foregoing description; Can also adopt rotation mode; The order master is split cutter 5 and on the plane that is parallel to the powder piece, is rotated, and and so on, variation that all derive on the basis of design philosophy of the present invention or distortion all belong to protection scope of the present invention.
Claims (8)
1. make the distributing method of Ceramic Tiles formation stone material crack pattern, split cutter (5) insertion with the master and be laid in the powder on the platform, it is characterized in that: before the master is split cutter (5) insertion powder; Earlier with loose powder compacting; From the powder of compacting, be partitioned into an independently powder piece then, and make this independently the powder piece leave other powder certain distances, said master is split cutter (5) and is inserted this independently in the powder piece; After the master is split the said independently powder piece of cutter (5) insertion; Order is main to be split cutter (5) and independently produces relative motion between the powder piece, makes independently the powder piece split cutter (5) and split into many sub-block by main, and is split cutter (5) by the master between each sub-piece and draw back certain distance; Formation has the crack (11) of certain width, in crack (11), inserts the powder that constitutes the crack pattern color at last.
2. the distributing method that makes Ceramic Tiles form the stone material crack pattern as claimed in claim 1; It is characterized in that: said master is split cutter (5) and is divided into many groups; After the master was split the said independently powder piece of cutter (5) insertion, each group master was split cutter (5) and is moved along the in-plane that is parallel to the powder piece.
3. the distributing method that makes Ceramic Tiles form the stone material crack pattern as claimed in claim 2; It is characterized in that: comprise that also the pair that can insert said independent powder piece splits cutter (15); After pair was split the said independent powder piece of cutter (15) insertion, it is fixed on the in-plane that is parallel to the powder piece that pair is split cutter (15).
4. the distributing method that makes Ceramic Tiles form the stone material crack pattern as claimed in claim 1; It is characterized in that: the method that makes the independently powder piece that splits leave other powder certain distances is; Use first conveyer belt (1) and second conveyer belt (2) to transport the powder of compacting in regular turn; After said independently powder piece arrives second conveyer belt (2); Make the speed of the speed of second conveyer belt (2), leave the powder certain distance on first conveyer belt (1) by the said independently powder piece of second conveyer belt (2) delivery faster than first conveyer belt (1).
5. make Ceramic Tiles form the cloth system of stone material crack pattern, comprise the conveyer belt that transports powder, the material pressing device (4) of the powder compacting on the conveyer belt; The master that can insert in the powder is split cutter (5), and the master is split cutter (5) and is connected with first lowering or hoisting gear (6), also comprises the powder that constitutes the crack pattern color is inserted the filler device (7) in the crack; It is characterized in that: said conveyer belt is divided into first conveyer belt (1) and second conveyer belt (2); Second conveyer belt (2) is positioned at the downstream of first conveyer belt (1), and being connected between two conveyer belts has rebound (3), and said material pressing device (4) is positioned at the top of first conveyer belt (1); Said master is split the top that cutter (5) and filler device (7) are positioned at second conveyer belt (2); Traffic direction along second conveyer belt (2), said filler device (7) are positioned at the main downstream of splitting cutter (5), the top in first conveyer belt (1); Perhaps in the top of rebound (3); Perhaps in the top near rebound (3) end position of second conveyer belt (2), be provided with can powder is divided into two parts cutting knife (8), cutting knife (8) is connected with second lowering or hoisting gear (9).
6. the cloth system that makes Ceramic Tiles form the stone material crack pattern as claimed in claim 5; It is characterized in that: said master is split cutter (5) and is divided into many groups; Every group of master split cutter (5) and respectively is connected with a cover travel mechanism, and each group master of travel mechanism's drive is split cutter (5) and moved along the in-plane that is parallel to the powder piece.
7. the cloth system that makes Ceramic Tiles form the stone material crack pattern as claimed in claim 6; It is characterized in that: each group is main to be split cutter (5) and splits cutter (5) by the multi-disc master and form; Split in the cutter (5) same group of master, each sheet master split cutter (5) along the trend of the crackle that will copy be spaced.
8. like claim 6 or the 7 described cloth systems that make Ceramic Tiles form the stone material crack pattern; It is characterized in that: comprise that also pair splits cutter (15); Pair is split cutter (15) and is connected with the 3rd lowering or hoisting gear (16), and the 3rd lowering or hoisting gear (16) drives pair and splits in cutter (15) the insertion powder.
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| CN2011103457636A CN102441936A (en) | 2011-11-06 | 2011-11-06 | Distribution method for forming stone cracking patterns on ceramic tiles and distribution system |
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| CN2011103457636A CN102441936A (en) | 2011-11-06 | 2011-11-06 | Distribution method for forming stone cracking patterns on ceramic tiles and distribution system |
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| CN104528040A (en) * | 2014-12-26 | 2015-04-22 | 广州南联实业有限公司 | Abnormal-shaped can tidying device and method used for mechanical arm packing |
| WO2018059012A1 (en) * | 2016-09-27 | 2018-04-05 | 广东科达机电股份有限公司 | Continuous forming ceramic brick press and production process thereof |
| CN108025453A (en) * | 2015-09-22 | 2018-05-11 | ***股份公司 | Feedway for press |
| CN113387112A (en) * | 2021-05-17 | 2021-09-14 | 淮南北新建材有限公司 | Gypsum board machine-shaping system |
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Application publication date: 20120509 |