CN102441607B - Sliding table type high-speed precision synchronous punching shear device for ball screw - Google Patents
Sliding table type high-speed precision synchronous punching shear device for ball screw Download PDFInfo
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- CN102441607B CN102441607B CN201110311716.XA CN201110311716A CN102441607B CN 102441607 B CN102441607 B CN 102441607B CN 201110311716 A CN201110311716 A CN 201110311716A CN 102441607 B CN102441607 B CN 102441607B
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Abstract
The present invention relates to a kind of sliding table type high-speed precision synchronous punching shear device for ball screw, comprise intelligent console and workflow waterline, described streamline is built up in frame, streamline end is provided with feeder, roller front end is provided with some roller presses, roller press drives running by the motor of side, water tank is provided with below motor, roller press both sides are equipped with tank, roller press front end is provided with fixed mount, fixed mount is provided with directive wheel, servomotor is provided with below directive wheel, fixed mount side is provided with rotary encoder, servomotor front end is provided with mould, the hydraulic cylinder of punching is provided with above mould, hydraulic cylinder connects Hydraulic Station by oil pipe, Hydraulic Station top is provided with hydraulic electric motor.Have that precision is high, punching speed is fast, operating efficiency is high, energy consumption is low, improve the quality of products, improve safety in production and ensure, reduce labour intensity, the feature that easy to use and volume is little.
Description
Technical field
The invention belongs to shape extrusion technical field, relate to a kind of sliding table type high-speed precision synchronous punching shear device for ball screw for section steel cutting.
Background technology
Profile cut-off machine is the electric cutting tool being widely used in the industries such as architectural hardware, petrochemical industry, Ferrous Metallurgy, Ship Building and Repairing, equipment and electrical install, existing Profile cut-off machine inefficiency, inconvenient operation, accuracy is low, the technique of the manufacturing, industrial equipment level backwardness relatively.Traditional manufacturing industry based on cheap labour develops into the end, does not meet the requirement of social development.Improving manufacturing industrial equipment technical merit is the only way improving manufacturing efficiency further, enhance product performance, improve enterprise competitiveness, reduce labor cost, reduce energy consumption, is the guarantee successfully realizing Strategy for economic development transfer.
Summary of the invention
For overcoming above-mentioned technical disadvantages, the invention provides one and have that operating efficiency is high, Automated condtrol precision is high, energy consumption is low, product quality is high, easy to use, the little feature of volume, high speed and precision dynamic following can be completed in 1 second, rush, cut action, its precision+-50 microns, its function carries out online accurate sizing to processed section bar, synchronous online punching.The feature of its control system is, in the punching course of work, by driving servomotor, makes sliding desk type workbench follow the tracks of the various section bars to be processed of high-speed motion, at a high speed, accurately, carries out the sliding table type high-speed precision synchronous punching shear device for ball screw of punching continuously.
The present invention solves the technical method that its technical problem adopts: a kind of sliding table type high-speed precision synchronous punching shear device for ball screw, comprise intelligent console and workflow waterline, described streamline is built up in frame, streamline end is provided with feeder, the roller of front end delivered to by material by feeder, material is carried out straightening by roller, roller front end is provided with some roller presses, roller press drives running by the motor of side, material carries out shaping by roller press in the process of transporting material, water tank is provided with below motor, cooling fluid in water tank is extracted in roller press by water pump, roller press is cooled, roller press both sides are equipped with tank, after cooling fluid is used, recycled by tank reflow tank, roller press front end is provided with fixed mount, fixed mount is provided with directive wheel, directive wheel is used for the direction of advance of fixing material, servomotor is provided with below directive wheel, servomotor is controlled by intelligent console, certain displacement is had when material advances, shearing will be carried out to material, fixed mount side is provided with rotary encoder, rotary encoder calculates the distance of material walking by connecting intelligent console, servomotor front end is provided with mould, the hydraulic cylinder of punching is provided with above mould, hydraulic cylinder connects the Hydraulic Station that can carry out working back and forth for more than 1 time in 0.5 second by oil pipe, Hydraulic Station top is provided with hydraulic electric motor, whole punching campaign provides power by hydraulic electric motor.
Described intelligent console comprises cabinet, cabinet top is provided with display screen button, be provided with in cabinet bottom and control mainboard, signal-processing board, isolation module, servo controller, frequency converter etc., control mainboard and be connected with hydraulic control part, charging control section, SERVO CONTROL etc.; Console also has the various control buttons such as cold switch, manual/auto switch, scram button and inching button, is also equipped with moveable hand control box in addition so that carry out real-time control in charging and work.
The invention has the beneficial effects as follows: have that precision is high, punching speed is fast, operating efficiency is high, energy consumption is low, improve the quality of products, improve safety in production and ensure, reduce labour intensity, the feature that easy to use and volume is little, develop the use precedent of China's equipment in AC servo motor, the control of ball-screw sliding desk type high speed and precision, the online automatic control equipment of energy extensive use, will promote this technical development of on-line synchronous automatic punching shear system greatly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1-workflow waterline, 2-frame, 3-feeder, 4-roller, 5-roller press, 6-motor, 7-water tank, 8-water pump, 9-tank, 10-directive wheel, 11-servomotor, 12-rotary encoder, 13-mould, 14-hydraulic cylinder, 15-oil pipe, 16-Hydraulic Station, 17-hydraulic electric motor.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
See Fig. 1, a kind of ball screw sliding-platform type high-speed, precise, synchronous punching/shearing profile cutting machine, comprise intelligent console and workflow waterline 1, described workflow waterline 1 is built up in frame 2, streamline 1 end is provided with feeder 3, the roller 4 of front end delivered to by material by feeder 3, material is carried out straightening by roller 4, roller 4 front end is provided with some roller presses 5, roller press 5 drives running by the motor 6 of side, material carries out shaping by roller press 5 in the process of transporting material, water tank 7 is provided with below motor 6, cooling fluid in water tank 7 is extracted in roller press 5 by water pump 8, roller press 5 is cooled, roller press 5 both sides are equipped with tank 9, after cooling fluid is used, recycled by tank 9 reflow tank 7, roller press 5 front end is provided with fixed mount, fixed mount is provided with directive wheel 10, directive wheel 10 is for the direction of advance of fixing material, servomotor 11 is provided with below directive wheel 10, servomotor 11 is controlled by intelligent console, servomotor 11 drives ball screw, the material making workbench follow the tracks of high-speed motion carries out high speed, accurately, continuous print carries out punching, fixed mount side is provided with rotary encoder 12, rotary encoder 12 calculates the measurement of the distance of material walking by connecting intelligent console, servomotor 11 front end is provided with mould 13, the hydraulic cylinder 14 of punching is provided with above mould 13, hydraulic cylinder 14 connects the Hydraulic Station 16 that can carry out working for more than 1 time back and forth in 0.5 second by oil pipe 15, Hydraulic Station 16 top is provided with hydraulic electric motor 17, whole punching campaign provides power by hydraulic electric motor 17.
Described intelligent console comprises cabinet, cabinet top is provided with display screen button, be provided with in cabinet bottom and control mainboard, signal-processing board, isolation module, servo controller, frequency converter etc., control mainboard and be connected with hydraulic control part, charging control section, SERVO CONTROL etc.; Console also has the various control buttons such as cold switch, manual/auto switch, scram button and inching button, is also equipped with moveable hand control box in addition so that carry out real-time control in charging and work.
The present invention has the advantages that punching speed is fast, operating efficiency is high, Automated condtrol precision is high, energy consumption is low, product quality is high, easy to use and volume is little, develop the use precedent of China's equipment in AC servo motor, the control of ball-screw sliding desk type high speed and precision, there are very large marketing potentiality, this project system can be predicted and will produce good social benefit and business efficiency, the online automatic control equipment of energy extensive use, will promote the development of synchronous this technology of automatic on-line punching system greatly.
Claims (2)
1. a sliding table type high-speed precision synchronous punching shear device for ball screw, it is characterized in that: comprise intelligent console and workflow waterline, described workflow waterline is built up in frame, workflow waterline end is provided with feeder, the roller of front end delivered to by material by feeder, material is carried out straightening by roller, roller front end is provided with some roller presses, roller press drives running by the motor of side, material carries out shaping by roller press in the process of transporting material, water tank is provided with below motor, cooling fluid in water tank is extracted in roller press by water pump, roller press is cooled, roller press both sides are equipped with tank, after cooling fluid is used, recycled by tank reflow tank, roller press front end is provided with fixed mount, fixed mount is provided with directive wheel, directive wheel is used for the direction of advance of fixing material, servomotor is provided with below directive wheel, servomotor is controlled by intelligent console, certain displacement is had when material advances, shearing will be carried out to material, fixed mount side is provided with rotary encoder, rotary encoder calculates the distance of material walking by connecting intelligent console, servomotor front end is provided with mould, the hydraulic cylinder of punching is provided with above mould, hydraulic cylinder connects the Hydraulic Station that can carry out working back and forth for more than 1 time in 0.5 second by oil pipe, Hydraulic Station top is provided with hydraulic electric motor, whole punching campaign provides power by hydraulic electric motor.
2. sliding table type high-speed precision synchronous punching shear device for ball screw as claimed in claim 1, is characterized in that:
Described intelligent console comprises cabinet, cabinet top is provided with display screen button, be provided with in cabinet bottom and control mainboard, signal-processing board, isolation module, servo controller, frequency converter etc., control mainboard and be connected with hydraulic control part, charging control section, SERVO CONTROL etc.; Intelligent console also has the various control buttons such as cold switch, manual/auto switch, scram button and inching button, is also equipped with moveable hand control box in addition so that carry out real-time control in charging and work.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110311716.XA CN102441607B (en) | 2011-10-14 | 2011-10-14 | Sliding table type high-speed precision synchronous punching shear device for ball screw |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110311716.XA CN102441607B (en) | 2011-10-14 | 2011-10-14 | Sliding table type high-speed precision synchronous punching shear device for ball screw |
Publications (2)
Publication Number | Publication Date |
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CN102441607A CN102441607A (en) | 2012-05-09 |
CN102441607B true CN102441607B (en) | 2015-08-12 |
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CN201110311716.XA Expired - Fee Related CN102441607B (en) | 2011-10-14 | 2011-10-14 | Sliding table type high-speed precision synchronous punching shear device for ball screw |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103264087B (en) * | 2013-05-15 | 2015-09-23 | 深圳市索阳新能源科技有限公司 | Photovoltaic module aluminium forming and punching machine |
CN111069419A (en) * | 2019-12-23 | 2020-04-28 | 厦门华峰辊压机械有限公司 | Automatic production line for rolling profiles |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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TW536431B (en) * | 2001-12-24 | 2003-06-11 | Sen-Rung Juang | Method for manufacturing T-braces of ceilings |
US7207201B1 (en) * | 2005-01-21 | 2007-04-24 | Sen-Jung Chuang | U/Z-shaped steel bar manufacturing process |
CN2873347Y (en) * | 2005-08-12 | 2007-02-28 | 珠海格力电器股份有限公司 | Punch forming equipment for capillary tube |
CN201154374Y (en) * | 2007-11-15 | 2008-11-26 | 陈卓平 | Hole-punching and circle-rolling machine |
KR100945148B1 (en) * | 2007-12-27 | 2010-03-08 | 주식회사 성우하이텍 | Roll forming system and method thereof |
CN101695730B (en) * | 2009-10-20 | 2011-06-08 | 无锡锡锻机床有限公司 | Rapid translation-type die changing mechanism of multi-site numerical control punch press |
CN102198469B (en) * | 2010-03-24 | 2012-10-31 | 王加龙 | Full-automatic numerical control rolling former |
CN201684985U (en) * | 2010-06-04 | 2010-12-29 | 王金波 | Automatic feeding distance-fixing pipe cutting machine tool |
CN201969778U (en) * | 2010-12-30 | 2011-09-14 | 诸城市庆丰机械有限公司 | Rolling and shaping machine for section bar with variable cross-section |
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Granted publication date: 20150812 Termination date: 20181014 |