CN102435615B - Manual light inspection machine - Google Patents
Manual light inspection machine Download PDFInfo
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- CN102435615B CN102435615B CN 201110436914 CN201110436914A CN102435615B CN 102435615 B CN102435615 B CN 102435615B CN 201110436914 CN201110436914 CN 201110436914 CN 201110436914 A CN201110436914 A CN 201110436914A CN 102435615 B CN102435615 B CN 102435615B
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Abstract
The invention discloses a manual light inspection machine capable of prompting a light inspection person to place an inspected matter at an optimal observation position. The manual light inspection machine comprises a frame, controllers and an alarming device, wherein a light inspection operating platform and a machine awning are arranged on the frame; a light source is arranged in the machine awning; a plurality of brackets are arranged on the platform board of the light inspection operating platform; a base is arranged on each bracket; a matter position detecting switch is arranged on each base; and the matter position detecting switches and the alarming device are electrically connected with the controllers respectively. By arranging the matter position detecting switch on each base, whether an inspected matter placed on the base is placed in position or not can be detected, if the inspected matter is not placed at the optimal observation position, the matter position detecting switch transmits a detected signal to the controller, and the controller transmits an alarming signal to the alarming device to prompt the light inspection person to place the inspected matter at the optimal observation position, so that a final light inspection result is more accurate and more reliable. The manual light inspection machine is suitable to be popularized and applied in the field of light inspection equipment.
Description
Technical field
The present invention relates to lamp inspection apparatus field, especially a kind of Manual light inspection machine.
Background technology
" Chinese pharmacopoeia regulation " should adopt suitable method to check one by one before product export and reject simultaneously substandard product ", therefore, product will utilize lamp inspection equipment to carry out last check together to product as last dispatching from the factory, and reaches requirement with the quality that guarantees product.At present, the lamp inspection equipment that uses has two kinds of automatic lamp-checking machine and Manual light inspection machines, for automatic lamp-checking machine, although but automatic lamp-checking machine has the advantages such as speed is fast, highly sensitive continuous detecting, but its appropriate products scope is less, and the complex structure of equipment, cost is higher, thereby, at medical production industry, in order to save cost, generally do not adopt automatic lamp-checking machine that product is detected, but adopt Manual light inspection machine that product is detected.Existing Manual light inspection machine comprises frame, be provided with lamp inspection worktable, machine paulin on frame, the machine paulin is positioned at above lamp inspection worktable, be provided with light source in the machine paulin, be provided with a plurality of supports on the table top of described lamp inspection worktable, be provided with base on support, be placed with examined object on base, although this Manual light inspection machine is simple in structure, in use also there is following problem:
At first, when being placed into examined object on base, the best of observation position whether put to(for) examined object can only lean on lamp inspection personnel oneself judgement, the result of different lamp inspection personnel judgements is also different, the position difference that examined object is put can cause last lamp inspection result also different, and the reliability of lamp inspection result is relatively poor.
Secondly, official regulation, in lamp inspection process, the intensity of illumination of Manual light inspection machine light source must remain on 1000-4000lx, guarantee lamp inspection quality, but, existing Manual light inspection machine does not have corresponding intensity of illumination pick-up unit, in lamp inspection process, exceeds the intensity of illumination scope of defined in case intensity of illumination changes, and lamp inspection personnel can't in time find, can't guarantee lamp inspection quality.
Moreover, different lamp inspection personnel are utilizing Manual light inspection machine carries out the process of lamp inspection to examined object in, line-of-sight distance and the viewing angle of lamp inspection personnel and examined object are all different, and then make the result of lamp inspection judgement different with regard to possibility, existing Manual light inspection machine is not inspected distance detection device accordingly, can't locate accurately the position that lamp is examined personnel, make lamp inspection personnel can not be in best observation position, and then making last lamp inspection result have inconsistent situation, the reliability of lamp inspection result is relatively poor.
In addition, personnel are when the visual examination examined object in the lamp inspection, there is strict regulation supervision time for examined object, and existing Manual light inspection machine does not have corresponding time-controlling arrangement, can't control accurately the supervision time that each face of supervision time of examined object and examined object needs, if the supervision time is too short, can cause flase drop or undetected, can't guarantee lamp inspection quality, and, can not effectively control the working time that lamp is examined personnel, lamp inspection personnel are easily tired after work for a long time, reaction capacity reduces, and flase drop or undetected easily occurs.
At last, the support of existing Manual light inspection machine generally is fixed on work top, can't examine the position of personnel's self-condition adjusting pole according to different lamps, uses very inconvenient.
Summary of the invention
Technical matters to be solved by this invention be to provide a kind of can warning light the inspection personnel examined object is put the Manual light inspection machine of best observation position.
The technical solution adopted for the present invention to solve the technical problems is: this Manual light inspection machine, comprise frame, be provided with lamp inspection worktable, machine paulin on frame, the machine paulin is positioned at above lamp inspection worktable, is provided with light source in the machine paulin, is provided with a plurality of supports on the table top of described lamp inspection worktable, be provided with base on support, be provided with thing position detector switch on described base, also comprise controller, alarm, thing position detector switch, alarm are electrically connected to controller respectively.
Be further, be provided with the intensity of illumination sensor on described support, described intensity of illumination sensor is electrically connected to controller.
Be further, be provided with on described support and inspect range sensor, the described range sensor of inspecting is electrically connected to controller.
Be further, also comprise timer, described timer, light source are electrically connected to controller respectively.
Further that described support comprises the guide rail that is fixed on lamp inspection table surface, is provided with on guide rail and can along the column of guide rail movement, be provided with horizon bar on column.
Further to be provided with scale mark on described guide rail, column, horizon bar.
Further that described alarm is hummer.
The invention has the beneficial effects as follows: by thing position detector switch is set on base, can whether be in place and detect being placed on examined object on base, if examined object is not placed into best observation position, thing position detector switch will detect signal and pass to controller, controller sends alerting signal to alarm, warning light inspection personnel put best observation position with examined object, make last lamp inspection result more accurately and reliably.The intensity of illumination sensor is set on support, can the intensity of illumination of light source be detected in real time, in case the intensity of illumination scope that intensity of illumination changes and exceeds regulation, controller sends alerting signal to alarm, the warning light inspection personnel adjust the intensity of illumination of light source, thereby guarantee lamp inspection quality.Arrange on support and inspect range sensor, can the distance that lamp is examined between personnel and examined object be detected, when the distance between lamp inspection personnel and examined object surpass regulation apart from the time, controller sends alerting signal to alarm, distance between warning light inspection personnel adjustment and examined object, make lamp inspection personnel be in best observation position, to guarantee last lamp inspection result more accurately and reliably.By timer is set, can detect the supervision time of examined object, and then the supervision time that each face of supervision time of examined object and examined object needs is accurately controlled, avoid flase drop or undetected, thereby guarantee lamp inspection quality, and, can also effectively control the working time that lamp is examined personnel, after lamp inspection personnel worked a period of time, timely attention gatter inspection personnel had a rest, and avoided lamp inspection personnel rear due to fatigue generation flase drop or undetected in long work.By the support that guide rail, column, horizon bar form, simple in structure, can examine the position of personnel's self-condition adjusting pole according to different lamps, very easy to use.On guide rail, column, horizon bar, scale mark is set, can to being arranged on thing position detector switch, intensity of illumination sensor on support, inspecting range sensor and accurately locate and install, be convenient to lamp inspection personnel and adjusts.
Description of drawings
Fig. 1 is the structural representation of the artificial lamp inspection of the present invention machine;
Fig. 2 is the A partial enlarged drawing of the artificial lamp inspection of the present invention machine;
Description of symbols in figure: frame 1, lamp inspection worktable 2, machine paulin 3, light source 4, support 5, guide rail 51, column 52, horizon bar 53, base 6, thing position detector switch 7, controller 8, alarm 9, intensity of illumination sensor 10, inspect range sensor 11, timer 12.
Embodiment
The present invention is further described below in conjunction with drawings and Examples.
As shown in Figure 1, 2, this Manual light inspection machine, comprise frame 1, be provided with lamp inspection worktable 2, machine paulin 3 on frame 1, machine paulin 3 is positioned at lamp inspection worktable 2 tops, be provided with light source 4 in machine paulin 3, be provided with a plurality of supports 5 on the table top of described lamp inspection worktable 2, be provided with base 6 on support 5, be provided with thing position detector switch 7 on described base 6, also comprise controller 8, alarm 9, thing position detector switch 7, alarm 9 are electrically connected to controller 8 respectively.When lamp is examined, lamp inspection personnel pick up examined object from the conveying belt on Manual light inspection machine side, and be placed on base 6, due to thing position detector switch 7 being set on base 6, can whether be in place and detect being placed on examined object on base 6, if examined object is not placed into best observation position, thing position detector switch 7 will detect signal and pass to controller 8, controller 8 sends alerting signal to alarm 9, warning light inspection personnel put best observation position with examined object, make last lamp inspection result more accurately and reliably.
in lamp inspection process, for timely warning light inspection personnel adjust the intensity of illumination of the light source 4 that changes, remain in the intensity of illumination scope of regulation with the intensity of illumination that guarantees light source 4, be provided with intensity of illumination sensor 10 on support 5, described intensity of illumination sensor 10 is electrically connected to controller 8, utilize intensity of illumination sensor 10 can the intensity of illumination of light source 4 be detected in real time, in case the intensity of illumination scope that intensity of illumination changes and exceeds regulation, controller 8 sends alerting signal to alarm 9, the warning light inspection personnel adjust the intensity of illumination of light source 4, thereby guarantee lamp inspection quality.
in lamp inspection process, in order to guarantee that lamp inspection personnel are being in best observation position, be provided with on described support 5 and inspect range sensor 11, the described range sensor 11 of inspecting is electrically connected to controller 8, can the distance that lamp is examined between personnel and examined object be detected by inspecting range sensor 11, when the distance between lamp inspection personnel and examined object surpass regulation apart from the time, controller 8 sends alerting signal to alarm 9, distance between warning light inspection personnel adjustment and examined object, guarantee that lamp inspection personnel are in best observation position, and then make last lamp inspection result more accurately and reliably.
in above-mentioned lamp inspection process, for fear of the flase drop that causes not due to the supervision time or undetected, also be provided with timer 12, described timer 12, light source 4 is electrically connected to controller 8 respectively, the supervision time that each face of supervision time by 12 pairs of examined objects of timer and examined object needs carries out accurate measurement and controls alarms 9 by controller 8 and come warning light inspection personnel, the supervision time that each face of supervision time of examined object and examined object of having preset in controller 8 needs, when beginning an examined object is carried out the lamp inspection, timer 12 is started working, alarm 9 sends cue simultaneously, when the time of timer 12 accumulative totals reaches the predefined time, controller 8 is controlled alarm 9 and is sent cue, attention gatter inspection personnel carry out the next face of examined object or next examined object are carried out the lamp inspection, because alarm 9 can in time send cue, what attention gatter inspection personnel should do should not be done what, can effectively avoid flase drop or undetected, guarantee lamp inspection quality, moreover, utilize timer 12 effectively to control the working time that lamp is examined personnel, after lamp inspection personnel work a period of time, the time of timer 12 accumulative totals reaches the predefined time, timely attention gatter inspection personnel have a rest by alarm 9, avoid lamp inspection personnel rear due to fatigue generation flase drop or undetected in long work, in addition, when detecting examined object for a long time, thing position detector switch 7 is not placed on base 6, the time of timer 12 accumulative totals reaches the predefined time, controller 8 is controlled light source 4 and is turned off the light, avoid the wasting of resources.
the version of the support 5 of described Manual light inspection machine can adopt numerous embodiments, as long as examined object is held up, existing support 5 is generally directly to be fixed on work top, the support 5 of this structure can't be examined according to different lamps the position of personnel's self-condition adjusting pole 5, use very inconvenient, as preferred mode be: described support 5 comprises the guide rail 51 that is fixed on lamp inspection worktable 2 table tops, be provided with the column 52 that can move along guide rail 51 on guide rail 51, be provided with horizon bar 53 on column 52, by guide rail 51, column 52, the support 5 that horizon bar 53 forms, simple in structure, can examine according to different lamps the position of personnel's self-condition adjusting pole 5, very easy to use.To being arranged on thing position detector switch 7, intensity of illumination sensor 10 on support 5, inspecting range sensor 11 and accurately locate and install, on guide rail 51, column 52, horizon bar 53, scale mark is set for the ease of lamp inspection personnel.
described alarm 9 can adopt existing various alarm, such as Infrared intrusion detector, audible-visual annunciator etc., as preferred mode be, described alarm 9 is hummer, because the residing ambient light of Manual light inspection machine is stronger, adopt general light source alarm, lamp inspection personnel are difficult to receive alarm, and hummer utilizes sound as the alarm signal, can make lamp inspection personnel promptly and accurately receive alerting signal, in addition, the ringing time of hummer can be set, make lamp examine the buzz that personnel can be different according to length, judge at an easy rate this alarm sound former thereby send due to what, for example, examined object is not placed into best observation position, the short ring of hummer once, the supervision time of examined object reaches the stipulated time, hummer yowls once, lamp inspection personnel's working time reaches the stipulated time, hummer frequency response etc., concrete, ringing time or type can be decided according to actual conditions.
Claims (6)
1. Manual light inspection machine, comprise frame (1), be provided with lamp inspection worktable (2) on frame (1), machine paulin (3), machine paulin (3) is positioned at above lamp inspection worktable (2), be provided with light source (4) in machine paulin (3), be provided with a plurality of supports (5) on the table top of described lamp inspection worktable (2), be provided with base (6) on support (5), it is characterized in that: be provided with thing position detector switch (7) on described base (6), also comprise controller (8), alarm (9), thing position detector switch (7), alarm (9) is electrically connected to controller (8) respectively, be provided with on described support (5) and inspect range sensor (11), the described range sensor (11) of inspecting is electrically connected to controller (8).
2. Manual light inspection machine as claimed in claim 1, it is characterized in that: be provided with intensity of illumination sensor (10) on described support (5), described intensity of illumination sensor (10) is electrically connected to controller (8).
3. Manual light inspection machine as claimed in claim 2, it is characterized in that: also comprise timer (12), described timer (12), light source (4) are electrically connected to controller (8) respectively.
4. Manual light inspection machine as claimed in claim 3, it is characterized in that: described support (5) comprises the guide rail (51) that is fixed on lamp inspection worktable (2) table top, be provided with on guide rail (51) and can along the column (52) of guide rail (51) motion, be provided with horizon bar (53) on column (52).
5. Manual light inspection machine as claimed in claim 4, it is characterized in that: described guide rail (51), column (52), horizon bar are provided with scale mark on (53).
6. Manual light inspection machine as claimed in claim 5, it is characterized in that: described alarm (9) is hummer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110436914 CN102435615B (en) | 2011-12-23 | 2011-12-23 | Manual light inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110436914 CN102435615B (en) | 2011-12-23 | 2011-12-23 | Manual light inspection machine |
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| Publication Number | Publication Date |
|---|---|
| CN102435615A CN102435615A (en) | 2012-05-02 |
| CN102435615B true CN102435615B (en) | 2013-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110436914 Active CN102435615B (en) | 2011-12-23 | 2011-12-23 | Manual light inspection machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730761B (en) * | 2016-04-27 | 2018-03-27 | 江苏淮安双鹤药业有限责任公司 | Infusion bottle passes disk lamp inspection production line |
| CN106226240A (en) * | 2016-09-14 | 2016-12-14 | 广西大学 | A kind of boiling pan of automatic real-time monitored crystal grain |
Citations (6)
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| CN2395268Y (en) * | 1999-05-10 | 2000-09-06 | 陈建科 | Eye viewing lamp inspection desk |
| CN101398390A (en) * | 2008-10-31 | 2009-04-01 | 湖南大学 | On-line vision detection device for visual foreign body in bottle contained liquid |
| CN101936917A (en) * | 2010-08-24 | 2011-01-05 | 湖南大学 | On-line vision detection device for visible foreign matters on transparent bottle appearance and in liquid |
| CN102176650A (en) * | 2011-03-08 | 2011-09-07 | 湖南千山制药机械股份有限公司 | Method and device for generating master-salve servo system synchronous signals, and lamp detector |
| EP2383567A1 (en) * | 2010-04-29 | 2011-11-02 | Krones AG | Detection of suspended matter in containers filled with liquid |
| CN202383088U (en) * | 2011-12-23 | 2012-08-15 | 四川科伦药业股份有限公司 | Manual lamp inspection machine |
-
2011
- 2011-12-23 CN CN 201110436914 patent/CN102435615B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395268Y (en) * | 1999-05-10 | 2000-09-06 | 陈建科 | Eye viewing lamp inspection desk |
| CN101398390A (en) * | 2008-10-31 | 2009-04-01 | 湖南大学 | On-line vision detection device for visual foreign body in bottle contained liquid |
| EP2383567A1 (en) * | 2010-04-29 | 2011-11-02 | Krones AG | Detection of suspended matter in containers filled with liquid |
| CN101936917A (en) * | 2010-08-24 | 2011-01-05 | 湖南大学 | On-line vision detection device for visible foreign matters on transparent bottle appearance and in liquid |
| CN102176650A (en) * | 2011-03-08 | 2011-09-07 | 湖南千山制药机械股份有限公司 | Method and device for generating master-salve servo system synchronous signals, and lamp detector |
| CN202383088U (en) * | 2011-12-23 | 2012-08-15 | 四川科伦药业股份有限公司 | Manual lamp inspection machine |
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| CN102435615A (en) | 2012-05-02 |
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