A kind of two-way shut-off valve and assembly method thereof
Technical field
The present invention relates to a kind of two-way shut-off valve and assembly method thereof, specifically be applied to the valve body on the high pressure liquid containers such as liquid chlorine tank, liquid gas.
Background technique
Existing high pressure gas holder valve, it often adopts single chock plug, and working life is shorter.Often there is impurity in the high pressure liquid containers such as liquid chlorine tank, liquid gas, easily makes valve body the situations such as leakage occur, and then cause major hidden danger to social safety.
How to provide a kind of working life overlength, maintenance cost is cheap and be suitable for avoiding the high pressure gas holder valve of Leakage Gas, is the technical barrier of related domain.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of simple in structure, overlong service life, the valve body opening and closing speed is very fast, maintenance cost is cheap and be suitable for avoiding two-way shut-off valve and the assembly method thereof of Leakage Gas.
For solving the problems of the technologies described above, two-way shut-off valve provided by the invention comprises: valve pocket, this valve pocket comprises the inside and outside chamber that is divided into by intermediate clapboard, intermediate clapboard is provided with the air pipe that is communicated with described inside and outside chamber, and the bottom of inner chamber is provided with suction port, is communicated with exhaust joint on the sidewall of exocoel; The upper end of valve pocket is provided with valve gap, and a long bolt passes described valve gap and air pipe successively.
Wherein, long bolt cooperates with valve bonnet seal by a Sealing, and this long bolt cooperates with the screw top of described valve gap.The top of long bolt is provided with handwheel.
Long bolt in described exocoel is fixed with the outer chock plug that the top port with described air pipe is oppositely arranged; Screw-thread fit has the interior chock plug that the bottom port with described air pipe is oppositely arranged on the long bolt in described inner chamber; Long bolt with this in the lower thread section that cooperates of chock plug opposite with the hand of spiral with upper thread section described valve gap screw-thread fit this long bolt, and then when rotating long bolt, inside and outside chock plug is suitable in opposite directions or reverse displacement.With respect to the mode of single chock plug, have the characteristics of valve body open and close speed.
Interior chock plug comprises plug head and is fixed on the sleeve that cooperates with the bottom thread of described long bolt of this plug head bottom, the bottom sealing of this sleeve, and the cross section of this sleeve is polygonal;
The bottom of described suction port has an annular fitting recess, be provided with disk in this annular fitting recess, be distributed with through hole on the disk, disk central authorities are provided with the irregularly-shaped hole that is movably set on the described sleeve, and the sidewall of valve pocket bottom is provided be used to the Cock screw of locking described disk;
After Cock screw is locked described disk, the irregularly-shaped hole on the described disk be suitable for limiting described interior chock plug cooperating of described sleeve with described long bolt synchronous rotary.
When rotating described long bolt, and the mating face seal that makes described outer chock plug is when being pressed on the top port of described air pipe, described interior chock plug is suitable for along described long bolt axial displacement and the mating face seal of described interior chock plug is pressed on the bottom port of described air pipe, thereby this two-way shut-off valve is closed; The described long bolt of backward rotation can be opened this two-way shut-off valve.
Further, the fitting surface of described inside and outside chock plug is provided with sealing gasket, and the top of the described air pipe of sealing pad and hard, bottom port directly are sealed and matched during use, the sealing effect when guaranteeing that valve body is closed.
Further, the bottom of described valve pocket is provided with flange, this two-way stop valve seal is assemblied on the high pressure gas holder such as liquid chlorine tank with convenient.
Further, the top of described air pipe, the end face of bottom are the annular of outside projection, to reduce the Impurity deposition in the liquid gas in the tank on the top of described air pipe, bottom port, the sealing effect when guaranteeing to use.
Further, on the sidewall of the air pipe in the described inner chamber or on the sidewall of described sleeve or the plug head of described interior chock plug be provided with the solution pressure valve that connects described air pipe and described inner chamber, with at described air pipe during by described inside and outside chock plug sealing, remain in that liquid Yin Wendu in the air pipe raises and the pressurized gas that generate are suitable for entering described inner chamber.In practice, remain in liquid chlorine in the air pipe etc. responsive to temperature, very easily rapidly gasification and the air pressure in the air pipe is raise rapidly when temperature rises to certain value.Separate pressure valve and the pressurized gas that may generate in the air pipe can be entered described inner chamber, prevented that the high pressure that may exist in the described air pipe to the destruction of the effect that is sealed and matched at described inside and outside chock plug and air pipe two ends, having guaranteed reliability and the Security of this two-way shut-off valve.
Particularly, described valve gap has the base plate that is sealed and matched on the valve pocket open-topped, and this base plate is provided with through hole, and described long bolt passes this through hole, and described Sealing is located in this through hole.
Further, described Sealing upper end is provided with for the pressure strip that compresses the seal, and this pressure strip is connected on the base plate of described valve gap by a plurality of adjusting bolts.Because Sealing often adopts the fillers such as tetrafluoroethylene or graphite to consist of, in use easy to wear and affect sealing effect; Adopt the regular fastening seal of pressure strip of adjusting bolt control, be suitable for guaranteeing sealing effect.
The present invention also provides a kind of assembly method of described two-way shut-off valve, and it comprises:
A, pass successively described valve gap and air pipe with the long bolt of handwheel, then interior chock plug is connected to the bottom of long bolt;
Then B, be tightly connected described valve gap and valve pocket rotate described long bolt, and the fitting surface of described outer chock plug is pressed on the top port of described air pipe; Simultaneously, described Sealing is set, described long bolt is cooperated with valve bonnet seal;
C, rotate in chock plug, it is pressed on the bottom port of described air pipe along described long bolt axial displacement and with the fitting surface of interior chock plug; Pressure between the top port of the pressure between the fitting surface that simultaneously, makes chock plug in this and the bottom port of described air pipe and the fitting surface of described outer chock plug and described air pipe is consistent; Guaranteeing synchronous sealed or the unlatching of two ports of described air pipe, and then the working life of guaranteeing this valve integral body.
In D, the annular fitting recess bottom described suction port, described disk is set in the sleeve bottom of described interior chock plug, and lock described disk with Cock screw, to prevent described interior chock plug with described long bolt synchronous rotary, make that chock plug only is suitable for axial displacement on long bolt in this.
As the scheme of optimizing, on the sidewall that also comprises the steps: the air pipe in described inner chamber between described step C and the D or on the sidewall of described sleeve or the plug head of described interior chock plug the one solution pressure valve that connects described air pipe and described inner chamber is set, with at described air pipe during by described inside and outside chock plug sealing, remain in that liquid Yin Wendu in the air pipe raises and the pressurized gas that generate are suitable for entering described inner chamber.
The technique effect that the present invention has: when (1) two-way shut-off valve of the present invention is used, rotate described long bolt, and the mating face seal that makes described outer chock plug is pressed on the top port of described air pipe, described interior chock plug is suitable for along described long bolt axial displacement and its mating face seal is pressed on the bottom port of described air pipe simultaneously, thereby will stop up fully as the two ends of the air pipe of unique exhaust passage, and make this two-way shut-off valve closed; Because make in the process of valve body closure at the described long bolt of rotation, inside and outside chock plug is suitable in opposite directions displacement.With respect to the mode that adopts the single chock plug of bolt rod driving, have that the valve body closing velocity is very fast, the more reliable characteristics of closure effect.In like manner, the described long bolt of backward rotation can be opened this two-way shut-off valve fast.(2) among the present invention, after the valve body closure, even if one of inside and outside chock plug descends because the factors such as wearing and tearing or impurity cause seal, another chock plug still can play separately the effect of valve body, namely realize the two-way safeguarding function of valve body closure, guaranteed the Security of high pressure liquid container.(3) among the present invention, the sealing gasket on the fitting surface of inside and outside chock plug is easily damaged parts, only need regularly replace the sealing pad namely reusable, so maintenance cost is cheap.
Description of drawings
For content of the present invention is more likely to be clearly understood, below the specific embodiment and by reference to the accompanying drawings of basis, the present invention is further detailed explanation, wherein
Fig. 1 is the part section structural representation that high pressure gas holder of the present invention is used two-way shut-off valve;
Fig. 2 is the cross-sectional view of the solution pressure valve in the described two-way shut-off valve;
Fig. 3 is the another kind assembling schematic diagram of described solution pressure valve;
Fig. 4 is the third assembling schematic diagram of described solution pressure valve;
Fig. 5 is the assembly structure schematic diagram of the disk in the described two-way shut-off valve.
Embodiment
The present invention is described in detail below in conjunction with drawings and Examples:
Embodiment 1
Such as Fig. 1, the two-way shut-off valve of the present embodiment comprises: valve pocket 1, this valve pocket 1 comprises the exocoel 11 and the inner chamber 12 that distribute up and down that is divided into by intermediate clapboard 13, intermediate clapboard 13 is weldingly connected with the inner wall sealing of valve pocket 1, the central authorities of intermediate clapboard 13 are provided with the air pipe 14 that is communicated with described inner chamber 12 and exocoel 11, the outer wall of air pipe 14 and intermediate clapboard 13 are tightly connected, and the bottom of inner chamber 12 is provided with suction port 15, are communicated with exhaust joint 16 on the sidewall of exocoel 11; The upper end of valve pocket 1 is provided with support frame type or hat type valve gap 2, one long bolts 3 pass described valve gap 2 and air pipe 14 successively.
Described long bolt 3 cooperates with the screw top of described valve gap 2.Described valve gap 2 has the base plate that is sealed and matched on valve pocket 1 open-topped, and this base plate is provided with through hole, and described long bolt 3 passes this through hole, and adopts a Sealing 17 to be located in this through hole, and Sealing 17 and long bolt 3 are sealed and matched.
The top of long bolt 3 is provided with handwheel 4.The material of valve pocket 1, long bolt 3, interior chock plug 32, outer chock plug 31 and sealing gasket etc. is carried out corresponding selection according to the factor such as liquid property in different applications, the set pressure pan.
Long bolt 3 in described exocoel 11 is fixed with the outer chock plug 31 that the top port with described air pipe 14 is oppositely arranged; Screw-thread fit has the interior chock plug 32 that the bottom port with described air pipe 14 is oppositely arranged on the long bolt 3 in described inner chamber 12; Long bolt 3 with this in the lower thread section that cooperates of chock plug 32 opposite with the hand of spiral with upper thread sections described valve gap 2 screw-thread fit this long bolt 3, and then when rotating long bolt 3, interior chock plug 32, outer chock plug 31 be suitable for locking phase to or reverse displacement.
As the embodiment of optimizing, the top of described air pipe 14, the end face of bottom are synchronously the outwards annular of arc convex, to reduce the Impurity deposition in the liquid gas in the tank on the top of described air pipe 14, bottom port, guarantee the top of described sealing gasket and this air pipe 14, the sealing effect of bottom port.
Interior chock plug 32 comprises the sleeve 321 that plug head and the bottom thread with described long bolt 3 that is fixed on this plug head bottom cooperate, the bottom sealing of this sleeve 321, and the cross section of this sleeve 321 is polygonal, preferred rectangle or triangle or pentagon.
The bottom of described suction port 15 has an annular fitting recess, is provided with disk 10 in this annular fitting recess, is distributed with through hole 101 on the disk 10, as the exhaust passage; The central authorities of disk 10 have the irregularly-shaped hole 102 that is movably set on the described sleeve 321, and the sidewall of valve pocket 1 bottom is provided be used to the Cock screw 100 of locking described disk 10; The sectional shape of the shape of irregularly-shaped hole 102 and described sleeve 321 is basically identical, with behind the described disk 10 of Cock screw 100 lockings, irregularly-shaped hole 102 on the described disk 10 be suitable for limiting described interior chock plug 32 cooperating of described sleeve 321 with described long bolt 3 synchronous rotaries, make that chock plug 32 only is suitable for axial displacement on long bolt 3 in this.
When rotating described long bolt 3, and the mating face seal that makes described outer chock plug 31 is when being pressed on the top port of described air pipe 14, described interior chock plug 32 is suitable for along described long bolt 3 axial displacements and its mating face seal is pressed on the bottom port of described air pipe 14, thereby this two-way shut-off valve is closed; The described long bolt 3 of backward rotation can be opened this two-way shut-off valve.
Particularly, the top of described air pipe 14, the end face of bottom are arc shaped surface, interior chock plug 32, outer chock plug 31 are the tack plug, its fitting surface is provided with the tetrafluoroethylene sealing gasket, the top of the described air pipe of sealing pad and hard, bottom port directly are sealed and matched during use, the sealing effect when guaranteeing that valve body is closed.
Such as Fig. 3, as the scheme of optimizing, interior chock plug 32, outer chock plug 31 are truncated cone.The tetrafluoroethylene sealing gasket is located on the arc external side of interior chock plug 32, outer chock plug 31.
The bottom of described valve pocket 1 is provided with flange 18, this two-way stop valve seal is assemblied on the high pressure gas holder such as liquid chlorine tank with convenient.
Remain in liquid chlorine in the air pipe 14 etc. responsive to temperature, very easily rapidly gasification and the air pressure in the air pipe 14 is raise rapidly under suitable temperature.For this reason, on the sidewall of the air pipe 14 in the described inner chamber 12 or on the sidewall of described sleeve 321 or the plug head of described interior chock plug 32 be provided with the solution pressure valve 19 that connects described air pipe 14 and described inner chamber 12, with when described air pipe 14 is sealed by described inside and outside chock plug 32,31, the air pipe 14 interior pressurized gas that may generate are entered described inner chamber 12, prevent the described air pipe 14 interior effects that are sealed and matched that may have the described inside and outside chock plug of affected by high and air pipe 14 two ends.
Described Sealing 17 upper ends are provided with the pressure strip 22 of bolt control.Because Sealing 17 adopts the formations such as stuffing box packing, in use often exists filler to run off; The pressure strip 22 that adopts bolt to control regularly tightens up or changes the seal 17, is suitable for guaranteeing the slipper seal effect of Sealing 17 and long bolt 3.
Embodiment 2
The assembly method of embodiment's 1 described two-way shut-off valve, it comprises:
A, pass successively described valve gap 2 and air pipe 14 with the long bolt 3 of handwheel 4, then interior chock plug 32 is connected to the bottom of long bolt 3;
Then B, be tightly connected described valve gap 2 and valve pocket 1 rotate described long bolt 3, and the fitting surface of described outer chock plug 31 is pressed on the top port of described air pipe 14; Simultaneously, described Sealing 17 is set, described long bolt 3 is sealed and matched with valve gap 2;
C, rotate in chock plug 32, it is pressed on the bottom port of described air pipe 14 along described long bolt 3 axial displacements and with the fitting surface of interior chock plug 32; Pressure between the top port of the pressure between the fitting surface that simultaneously, makes chock plug 32 in this and the bottom port of described air pipe 14 and the fitting surface of described outer chock plug 31 and described air pipe 14 is consistent; Guaranteeing synchronous sealed or the unlatching of 14 two ports of described air pipe, and then the working life of guaranteeing this valve integral body.
D, in the annular fitting recess of described suction port 15 bottoms, described disk 10 is set in sleeve 321 bottoms of described interior chock plug 32, and with the described disk 10 of Cock screw 100 locking, to prevent described interior chock plug 32 with described long bolt 3 synchronous rotaries, make this interior chock plug 32 only be suitable for axial displacement on long bolt 3.
As the scheme of optimizing, on the sidewall that also comprises the steps: the air pipe 14 in described inner chamber 12 between described step C and the D or on the sidewall of described sleeve 321 or the plug head of described interior chock plug 32 a solution pressure valve 19 that connects described air pipe 14 and described inner chamber 12 is set, with at described air pipe 14 by described inside and outside chock plug 32,31 whens sealing, remain in that liquid Yin Wendu in the air pipe 14 raise and the pressurized gas that generate are suitable for entering described inner chamber 12.
Obviously, above-described embodiment only is for example of the present invention clearly is described, and is not to be restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give all mode of executions exhaustive.And these belong to apparent variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.