CN102434630A - Round-link chain for heavy-duty hoisting - Google Patents
Round-link chain for heavy-duty hoisting Download PDFInfo
- Publication number
- CN102434630A CN102434630A CN2011103953922A CN201110395392A CN102434630A CN 102434630 A CN102434630 A CN 102434630A CN 2011103953922 A CN2011103953922 A CN 2011103953922A CN 201110395392 A CN201110395392 A CN 201110395392A CN 102434630 A CN102434630 A CN 102434630A
- Authority
- CN
- China
- Prior art keywords
- ring
- link
- chain
- hoop chain
- round
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a round-link chain for heavy-duty hoisting. The round-link chain for heavy-duty hoisting comprises a long round-link main body. The long round-link main body consists of a left half link and a right half link. The left half link and the right half link are fixedly connected through welding and are separately prepared through casting. The main body materials of the left half link and the right half link are high-strength wear-resistance alloy. Ring skeleton alloy steel cores are arranged in the left half link and the right half link. The ring skeleton alloy steel cores can effectively improve the strength of the round-link chain. The round-link chain for heavy-duty hoisting disclosed by invention has the advantages that the structural design is scientific, the composition preparation is reasonable, the preparation process is simple and convenient, the cost is moderate and the comprehensive mechanical performance is excellent; and the performance especially in the aspects of strength and impact resistance is superior to the performance of like products, the round-link chain is enabled to be more reliable and safer during use, and the round-link chain is particularly suitable for hoisting heavy goods.
Description
Technical field
The present invention relates to a kind of hoop chain, relate in particular to the high-tensile round-link chain that a kind of heavy lifting equipment uses, belong to the suspender technical field.
Background technique
Suspender is to hang the device of getting goods in the Hoisting Machinery, and hanging and getting the most frequently used suspender of member article is suspension hook, and relative accessory has suspension ring, hoisting suction cup, clamp and pallet fork etc.Wherein, hoisting suction cup, clamp and pallet fork are used on hoist, can be used as special hanger and use for a long time, also can be used as auxiliary suspender and hang over use temporarily on the suspension hook, to improve operating efficiency.The suspender that grasps bulk material is generally jaw grab bucket to be opened/closed, and also available electromagnetic chuck is drawn like magnetic conductivity materials such as metal chips; Hang the suspender of getting flowable materials commonly used the bucket of Sheng and cage are arranged, generally through canting or take out mode such as bottom plug and draw off molten steel or chemical solution, draw off flowable materials such as concrete through opening the cage bottom door.
Hoop chain is a constituent element important in the suspender; In the suspender running, mainly receive the downward active force that the deadweight of pulling force that the suspender head makes progress and goods and suspender produces; And hoop chain exists certain friction and collision each other; Therefore, hoop chain must possess enough intensity, toughness, wear resistance and impact resistance.If the hoop chain performance deficiencies is easy to accidents causedly, causes damage.
Summary of the invention
To the demand, the invention provides a kind of heavy lifting and use hoop chain, this hoop chain composition is reasonable; Preparation process is easy; Comprehensive mechanical property is good, makes hoop chain in use can bear bigger static load and impulsive load, uses safer, reliable.
The present invention is that hoop chain is used in a kind of heavy lifting; This hoop chain comprises an oval ring main body, and described oval ring main body is made up of left semi-ring and right semi-ring, and left and right semi-ring is realized being connected through welding procedure; Described left and right semi-ring adopts casting technique to prepare separately; Its material of main part is a high-strength wear-resistant alloy, establishes annular sclerotin alloy steel core in the described left and right semi-ring, and this sclerotin alloy steel core can effectively improve the intensity of hoop chain.
In the present invention's one preferred embodiment, the main component of described left and right semi-ring and percentage composition thereof are: Fe 85%-90%, C 2.5%-3.5%, Ni 3.5%-5%, Si 0.5%-1.5%, Mn 1.2%-1.5%, Al 1.5%-2.5%.
In the present invention's one preferred embodiment, described left and right semi-ring adopts sand casting process to prepare, and wherein, molding sand is formed by silica sand, resin and hardening agent mixed preparing, and resin is selected alkalescent phenol resin for use; The pouring temperature of liquid alloy is controlled at 1600 ℃-1620 ℃.
In the present invention's one preferred embodiment, sclerotin alloyed steel core material and percentage composition thereof in the described left and right semi-ring are: Fe 80%-85%, Mn 12%-18%, C 0.4%-0.6%, Ti 1.2%-1.5, Cr 6%-8%.
In the present invention's one preferred embodiment, described sclerotin alloy steel core is the semicircular ring structure, with the volume ratio of hoop chain semi-ring be 1:30, this sclerotin alloy steel core can make the intensity of hoop chain improve more than 30%.
In the present invention's one preferred embodiment, the welding procedure that described left and right semi-ring adopted is the preheating flash welding.
The present invention has disclosed a kind of heavy lifting and use hoop chain, and this hoop chain scientific structure design, one-tenth assignment system are reasonable, and preparation process is easy, and cost is moderate, and it is good to have a good comprehensive mechanical property; Especially lead over like product in the performance that is shown aspect intensity and the anti-impact force, make that hoop chain is in use more reliable, safety, be particularly suitable for allocating and transporting heavy goods.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation:
Fig. 1 is the structural representation of the heavy lifting of the embodiment of the invention with the hoop chain monocycle;
The mark of each parts is following in the accompanying drawing: 1, left semi-ring, 2, right semi-ring, 3, sclerotin alloy steel core.
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
Fig. 1 is the structural representation of the heavy lifting of the embodiment of the invention with the hoop chain monocycle; This hoop chain comprises an oval ring main body; Described oval ring main body is made up of with right semi-ring 2 left semi-ring 1; Left and right semi-ring is realized being connected through welding procedure, and described left and right semi-ring adopts casting technique to prepare separately, and its material of main part is a high-strength wear-resistant alloy; Establish annular sclerotin alloy steel core 3 in the described left and right semi-ring, this sclerotin alloy steel core 3 can effectively improve the intensity of hoop chain.
The heavy type lifting of mentioning among the present invention uses the main component and the percentage composition thereof of its left and right semi-ring of hoop chain to be: Fe 85%-90%, C 2.5%-3.5%, Ni 3.5%-5%, Si 0.5%-1.5%, Mn 1.2%-1.5%, Al 1.5%-2.5%; Left and right semi-ring adopts sand casting process to prepare, and wherein, molding sand is formed by silica sand, resin and hardening agent mixed preparing, and resin is selected alkalescent phenol resin for use; The pouring temperature of liquid alloy is controlled at 1600 ℃-1620 ℃.
Sclerotin alloy steel core 3 materials and percentage composition thereof in the left and right semi-ring are: Fe 80%-85%, Mn 12%-18%, C 0.4%-0.6%, Ti 1.2%-1.5, Cr 6%-8%; Sclerotin alloy steel core 3 is the semicircular ring structure, with the volume ratio of hoop chain semi-ring be 1:30, this sclerotin alloy steel core 3 can make the intensity of hoop chain improve more than 30%.
Preparation method's concrete steps of this hoop chain are following:
A) sand mold manufacturing, molding sand mainly are to be formed by silica sand, resinoid bond and hardening agent mixed preparing, and wherein, the granularity of silica sand is the 60-100 order, and resin is selected alkalescent phenol resin or resol for use, and hardening agent is selected ferrosilicon powder for use; Three's mixed proportion is about: silica sand 75%-80%, resinoid bond 15%-20%, hardening agent 5%-8%;
B) preparation steel core, steel core selects for use the composition of alloy material and percentage composition thereof to be: Fe 80%-85%, Mn 12%-18%, C 0.4%-0.6%, Ti 1.2%-1.5, Cr 6%-8%; Mainly through casting and Forging Technology moulding, steel core has high hardness to this steel core, can effectively improve the intensity and the impact resistance of hoop chain; The steel core that makes accounts for the 3%-4% of hoop chain total volume, can make the intensity of hoop chain improve more than 30%;
C) alloy cast before the alloy cast, needs steel core is imbedded the sand mold inner chamber, and fixes through arbor, makes steel core be positioned at the whole middle part of sand mold, gives full play to the effect that steel core is strengthened chain link; Pouring into a mould used alloying constituent and percentage composition thereof is: Fe 85%-90%, C 2.5%-3.5%, Ni 3.5%-5%, Si 0.5%-1.5%, Mn 1.2%-1.5%, Al 1.5%-2.5%; Alloy raw material after fully grinding, heating and melting, melt temperature is controlled at 1650 ℃-1680 ℃, the pouring temperature of molten alloy is controlled at 1600 ℃-1620 ℃, poring rate is 15mm/s;
D) cooling and shaping, die sinking is placed on and carries out slow cooling in the stove after taking out foundry goods, and Control for Kiln Temperature is at 40 ℃-60 ℃, and be 1-2 hour cool time; Slow cooling helps reducing the probability of alloying constituent generation segregation in the chain link in the stove, makes alloying constituent more well-balanced, and effect is able to give full play to, and this type of cooling helps further stablizing the size of chain link simultaneously, for follow-up chain loops welded is carried out preparation;
E) remove feeders; On grinding machine, the moulding chain link is repaiied type and polishing processing; This operation is mainly used in removes the cutting-off gate that on chain link, forms in the casting technique implementation process, and polishing processing is carried out in the chain link end, and deburring is to improve the welding performance of chain link end;
F) welding chain link, the welding procedure that chain link adopted is the preheating flash welding, this manufacturing process comprises: once flash of light, The pre-heat treatment, secondary flash of light and upset; Wherein, once the purpose of flash of light is the chain link end face to be dodged put down; In advance the method handled of method is for connecting the flash of light preheating, and two chain link faces alternately slightly contact and separate in the group flashing light preheating implementation process, send interrupted flash of light and realize preheating, and preheating temperature is about 1450 ℃; Secondary flash of light and blocking operation implementation process are: at first, closed primary circuit slightly contacts two chain link end faces, in the gap of end face, promptly ejects molten metal particulate as the spark; Then, mobile chain link makes both ends of the surface still keep slight contact, forms group flashing light; At last, when flash of light reaches the scheduled time, when two chain link ends nearly are heated to fusing point; Just carry out upset rapidly with certain pressure, when upset is cut off the electricity supply behind certain-length, the technology of welding chain link is promptly accused and is finished; Wherein, temperature is 1350 ° of C before the upset, about 1050 ℃ of-1100 ° of C of postwelding temperature;
G) go out deburring, after welding finishes, use the removal of hydraulic pressure deburring device to make and be soldered on the chain circumferential weld because the burr that extruding is produced;
H) Checking of finished products.
The present invention has disclosed a kind of heavy lifting and use hoop chain, is characterized in: this hoop chain scientific structure design, one-tenth assignment system are reasonable, and preparation process is easy, and cost is moderate, and it is good to have a good comprehensive mechanical property; Especially lead over like product in the performance that is shown aspect intensity and the anti-impact force, make that hoop chain is in use more reliable, safety, be particularly suitable for allocating and transporting heavy goods.
The above; Be merely embodiment of the present invention; But protection scope of the present invention is not limited thereto; Any those of ordinary skill in the art are in the technical scope that the present invention disclosed, and variation or the replacement that can expect without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (6)
1. a heavy lifting uses hoop chain, this hoop chain to comprise an oval ring main body, it is characterized in that; Described oval ring main body is made up of left semi-ring and right semi-ring; Left and right semi-ring is realized being connected through welding procedure, and described left and right semi-ring adopts casting technique to prepare separately, and its material of main part is a high-strength wear-resistant alloy; Establish annular sclerotin alloy steel core in the described left and right semi-ring, this sclerotin alloy steel core can effectively improve the intensity of hoop chain.
2. hoop chain is used in heavy lifting according to claim 1; It is characterized in that the main component of described left and right semi-ring and percentage composition thereof are: Fe 85%-90%, C 2.5%-3.5%, Ni 3.5%-5%, Si 0.5%-1.5%, Mn 1.2%-1.5%, Al 1.5%-2.5%.
3. hoop chain is used in heavy lifting according to claim 2, it is characterized in that, described left and right semi-ring adopts sand casting process to prepare, and wherein, molding sand is formed by siliceous sand, resinoid bond and hardening agent mixed preparing; The pouring temperature of liquid alloy is controlled at 1600 ℃-1620 ℃.
4. hoop chain is used in heavy lifting according to claim 1; It is characterized in that sclerotin alloyed steel core material and percentage composition thereof in the described left and right semi-ring are: Fe 80%-85%, Mn 12%-18%, C 0.4%-0.6%, Ti 1.2%-1.5, Cr 6%-8%.
5. hoop chain use in heavy lifting according to claim 4, it is characterized in that described sclerotin alloy steel core is the semicircular ring structure, with the volume ratio of hoop chain semi-ring be 1:30, this sclerotin alloy steel core can make the intensity raising of hoop chain more than 30%.
6. hoop chain is used in heavy lifting according to claim 1, it is characterized in that the welding procedure that described left and right semi-ring adopted is the preheating flash welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103953922A CN102434630A (en) | 2011-12-03 | 2011-12-03 | Round-link chain for heavy-duty hoisting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103953922A CN102434630A (en) | 2011-12-03 | 2011-12-03 | Round-link chain for heavy-duty hoisting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102434630A true CN102434630A (en) | 2012-05-02 |
Family
ID=45982882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103953922A Pending CN102434630A (en) | 2011-12-03 | 2011-12-03 | Round-link chain for heavy-duty hoisting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102434630A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105992729A (en) * | 2013-10-25 | 2016-10-05 | 伊代奥尔公司 | Anchor chain |
| CN111069755A (en) * | 2019-12-30 | 2020-04-28 | 贵阳安大宇航材料工程有限公司 | Flash welding forming method for L-shaped section special-shaped ring piece |
| CN116673746A (en) * | 2023-07-21 | 2023-09-01 | 青岛海洲电力设备有限公司 | Round-link chain production process and processing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0042283A1 (en) * | 1980-06-16 | 1981-12-23 | Dominion Chain Inc | A chain link |
| GB2136717A (en) * | 1983-03-03 | 1984-09-26 | Crown Foundry Co Ltd The | Casting chain |
| CN1730974A (en) * | 2005-08-30 | 2006-02-08 | 潘祖放 | High precision hoisting chain and preparation process thereof |
| CN200951892Y (en) * | 2006-08-31 | 2007-09-26 | 中煤张家口煤矿机械有限责任公司 | Locking type high strength chainlinking ring |
| CN101918159A (en) * | 2007-12-20 | 2010-12-15 | 佩瓦格奥地利有限公司 | Method for producing welded round and profile chains, chain links for a round or profile chain and round or profile chain made of chain links of said kind |
-
2011
- 2011-12-03 CN CN2011103953922A patent/CN102434630A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0042283A1 (en) * | 1980-06-16 | 1981-12-23 | Dominion Chain Inc | A chain link |
| GB2136717A (en) * | 1983-03-03 | 1984-09-26 | Crown Foundry Co Ltd The | Casting chain |
| CN1730974A (en) * | 2005-08-30 | 2006-02-08 | 潘祖放 | High precision hoisting chain and preparation process thereof |
| CN200951892Y (en) * | 2006-08-31 | 2007-09-26 | 中煤张家口煤矿机械有限责任公司 | Locking type high strength chainlinking ring |
| CN101918159A (en) * | 2007-12-20 | 2010-12-15 | 佩瓦格奥地利有限公司 | Method for producing welded round and profile chains, chain links for a round or profile chain and round or profile chain made of chain links of said kind |
Non-Patent Citations (1)
| Title |
|---|
| 赵浩峰: "《现代压力铸造技术》", 30 April 2003, 中国标准出版社 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105992729A (en) * | 2013-10-25 | 2016-10-05 | 伊代奥尔公司 | Anchor chain |
| US9863499B2 (en) | 2013-10-25 | 2018-01-09 | Ideol | Anchor chain |
| CN105992729B (en) * | 2013-10-25 | 2018-03-30 | 伊代奥尔公司 | Anchor chain |
| US10132385B2 (en) | 2013-10-25 | 2018-11-20 | Ideol | Anchor chain |
| CN111069755A (en) * | 2019-12-30 | 2020-04-28 | 贵阳安大宇航材料工程有限公司 | Flash welding forming method for L-shaped section special-shaped ring piece |
| CN111069755B (en) * | 2019-12-30 | 2021-06-18 | 贵阳安大宇航材料工程有限公司 | Flash welding forming method for L-shaped section special-shaped ring piece |
| CN116673746A (en) * | 2023-07-21 | 2023-09-01 | 青岛海洲电力设备有限公司 | Round-link chain production process and processing device |
| CN116673746B (en) * | 2023-07-21 | 2024-05-17 | 青岛海洲电力设备有限公司 | Round-link chain production process and processing device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107653413B (en) | A kind of nodular cast iron base composite material and the method for preparing compound reel | |
| CN103357470A (en) | Wear-resistant hammer head of hammer crusher and preparation method thereof | |
| CN101920216A (en) | Wear-resistant hammer head of hammer crusher with movable installation position and manufacturing method thereof | |
| CN105195265A (en) | Dual-compound wear-resisting hammer and manufacturing method thereof | |
| CN102000621A (en) | Hammer head of crusher for crushing quartz rock and manufacturing method thereof | |
| CN102434630A (en) | Round-link chain for heavy-duty hoisting | |
| CN101629269A (en) | Smelting process of low chromium ball | |
| CN104128231A (en) | Crusher impact hammer and production process | |
| CN106756255A (en) | A kind of wear-resistant coating that express elevator traction sheave is manufactured for laser | |
| CN102562946A (en) | High-performance round-link chain | |
| CN108620561A (en) | The intensifying method of MgFe compound casting combination interfaces | |
| CN102423841A (en) | Method for manufacturing round link chain for heavy hoisting | |
| CN102228975B (en) | Method for manufacturing tubular or annular cobalt-based casting alloy resistant to abrasion, heat and corrosion | |
| CN102513786A (en) | Preparation method of high-performance round ring chain | |
| CN102974779A (en) | Vacuum pouring method of ingot casting and heat-generating agent feeding barrel for ingot casting and vacuum chamber for pouring | |
| CN109351916B (en) | Preparation method of high-boron alloy | |
| CN101422814A (en) | Preparation method of local composite abrasion resistance material | |
| CN203061850U (en) | Device for casting duplex metal grinder roll through inductive method | |
| CN101780536A (en) | Composite wear-resistant alloy material for cast steel surface | |
| CN204211350U (en) | Core and depoling balancing suspension hook used under a kind of motor casing casting sand core | |
| CN202967879U (en) | Lifting appliance for large-size steel ingot and forge piece | |
| CN111074173A (en) | Non-infiltration type ceramic particle reinforced steel-iron based composite material with reaction type interface transition region and preparation method thereof | |
| CN102423794A (en) | Process for manufacturing high-strength lifting appliance head for building | |
| CN106270458B (en) | A kind of rolling guide wheel and preparation method thereof compound based on carbonized ceramic | |
| CN202655556U (en) | Molten metal suspension pouring device for slurry pump wear-resistant part |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120502 |