CN102433408B - Safety shutoff value device for on-line interception of high-temperature fused slag - Google Patents
Safety shutoff value device for on-line interception of high-temperature fused slag Download PDFInfo
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- CN102433408B CN102433408B CN 201110417840 CN201110417840A CN102433408B CN 102433408 B CN102433408 B CN 102433408B CN 201110417840 CN201110417840 CN 201110417840 CN 201110417840 A CN201110417840 A CN 201110417840A CN 102433408 B CN102433408 B CN 102433408B
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- slag
- valve plate
- valve
- support
- clack box
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Abstract
The invention relates to a safety shutoff value device for on-line interception of high-temperature fused slag. In the device, a value tank is fixed on a slag runner through a support I, and a support II is fixed above the value tank; a cylinder, a chain wheel assembly, a limit part and a fixed block are fixed on the support I; counter weight is connected with the cylinder; one end of a chain is connected to the counter weight, and the other end of the chain is connected to a valve plate; a part of a cooling water pipe is casted in the valve plate; and two paths of cooling water are formed on the valve plate, wherein one path of cooling water cools the upper part of the valve plate, and the other path of cooling water cools the lower part of the valve plate. If a driving system is in accident in the slag-taking process, the counter weight can directly elevate the valve plate after the valve position of a solenoid valve is regulated by hand. The safety shutoff value device for on-line interception of high-temperature fused slag provided by the invention is used for shunting off and taking slag in a mineral wool production process, and is capable of controlling the slag-taking amount in the slag-taking process so as to ensure the separation of iron and slag; and the service life of the valve plate is long, and the valve plate can also be timely elevated when equipment fails, thereby ensuring the smoothness of slag flow in the slag runner of a blast furnace.
Description
Technical field
The present invention relates to get online in the mineral wool production process slag technology; be based upon the online random flow control access of high-temperature slag of blast furnace device (application number: 201120220612.3) and blast furnace access online the adjustable baffle plate (application number: a kind of up and down easy motion and the fault safe resist technology that can realize valve plate 201120220613.8), particularly a kind of safety shut-off valve device of online intercepting high-temperature slag of high-temperature slag device.
Background technology
Blast-furnace slag has important impact as the byproduct of blast-furnace smelting to the blast furnace normal productive process.Stablize rational slag quality and not only lay the foundation to the stable smooth operation of conditions of blast furnace, can produce the molten iron product of high-quality, and the value of the product of the follow-up deep processing of slag is seriously influenced.Produce and the requirement of high-quality molten iron quality the different content of slag components and the stable stability of conditions of blast furnace and the level of quality of molten iron product of directly affecting of component content separately according to blast furnace is normal.Blast-furnace slag is mainly used to the slag micro mist as roadbed material and construction cement at present.In order further to improve the use value of slag, develop the technology trends that new slag product has become current and even following slag technique.
Exploitation slag product innovation need to consider the physical thermal that utilizes slag quality and the hot slag of recycling to be full of.The high added value product innovations such as slag mineral wool have caused concern and the input of many enterprises.Utilizing at present slag to prepare mineral wool mainly is to utilize the cold conditions slag as main raw material, through after the heating and melting and add other raw materials and carry out mineral wool production after modified again.Although obtaining of cold conditions slag is very easy, in the mineral wool production technique, the cold conditions slag must be melted into the hot slag of high temperature, in this process, need to consume a large amount of heats, thereby also produced CO on the basis that consumes mass energy
2Discharging Deng harmful smoke.
In view of this, need to seek a kind of can be in blast furnace production process the equipment of direct-on-line intercepting high-temperature slag, can directly provide high temperature hot slag for follow-up mineral wool production line.Therefore, those skilled in the art develops a kind of safe cut-off equipment of online intercepting high-temperature slag, and this device can be realized damming online and slag iron separates, and reaches the safety purpose of damming, and guarantees that blast furnace normally produces.
Summary of the invention
Task of the present invention provides a kind of online intercepting high-temperature slag safety shut-off valve device, it has overcome the difficulty of prior art, in the mineral wool production technique, be used for damming and get slag, in getting the slag process, can control the size of getting the quantity of slag, guarantee that slag iron separates, and the long service life of valve plate also can be mentioned valve plate when equipment breaks down in time, guarantees that blast furnace residue channel slag stream is smooth and easy.
Technical solution of the present invention is as follows:
A kind of online intercepting high-temperature slag safety shut-off valve device comprises cylinder, counterweight, chain, preset pieces, support one, sprocket wheel assembling, water-cooled tube, spacing place, clack box, support two, valve plate and slag runner;
Described clack box is fixed on above the slag runner by support two, and support one is fixed on the clack box top;
Described cylinder, sprocket wheel assembling, spacing place, preset pieces are fixed on the support one, and described counterweight is connected with cylinder, and described chain one end is connected on the counterweight, and the chain the other end is connected on the valve plate;
The part of described water-cooled tube is cast in the valve plate, and described valve plate divides the two-way water coolant, one tunnel water quench valve plate top wherein, another water quench valve plate bottom, road;
If in getting the slag process, drive system goes wrong, after the valve position of manual setting magnetic valve, counterweight can directly be mentioned valve plate.
Described shut off valve device also comprises dreg scraper, and dreg scraper is fixed on the clack box bottom.
Be provided with the gap between the side of described valve plate and the slag runner.
Described clack box bottom arranges refractory materials.
Described clack box inside is provided with water coolant, and water coolant is opened in tap cinder, closes after tap cinder finishes.
The present invention is owing to adopted above technical scheme, and compared with prior art, online intercepting high-temperature slag safety shut-off valve device of the present invention has following advantage:
1, valve plate adopts the two path water cooling, and one road water is used for cooling off valve plate top when damming, and stops thermal conduction; Another road water can cool off rapidly the valve plate body when valve plate is mentioned, so that the surface adhesion slag is peeled off the valve plate surface voluntarily.
2, adopt the counterweight mode, both when cylinder system breaks down, can in time mention valve plate, do not affect tap cinder, also can reduce cylinder bore.
3, chain drive steadily, accurately.
4, running is safe and reliable, long service life.
5, equipment volume is little, and is simple in structure, lightweight.
6, failure rate is low, a little repair.
Description of drawings
Fig. 1 is the structural representation of a kind of online intercepting high-temperature slag safety shut-off valve device of the present invention.
Fig. 2 is the synoptic diagram of getting the slag link in the mineral wool production technique.
Fig. 3 is the K-K sectional view among Fig. 2.
Reference numeral:
1 is cylinder, and 2 is counterweight, and 3 is chain, and 4 is preset pieces, 5 is that support one, 6 is the sprocket wheel assembling, and 7 is dreg scraper, and 8 is water-cooled tube, 9 is spacing place, and 10 is clack box, and 11 is support two, 12 is valve plate, and 13 is slag runner, and 20 is blast furnace residue channel, 21 for getting the slag device, and 22 get slag runner for mineral wool, and 23 is slag ladle, 24 for embracing tank car, and A is main slag flow path direction, and B is that the mineral wool slag runner flows to.
Embodiment
Below in conjunction with drawings and Examples the present invention is elaborated.
Referring to Fig. 1, the invention provides a kind of online intercepting high-temperature slag safety shut-off valve device, it mainly is comprised of cylinder 1, counterweight 2, chain 3, preset pieces 4, support 1, sprocket wheel assembling 6, water-cooled tube 8, spacing place 9, clack box 10, support 2 11, valve plate 12 and slag runner 13.
The part of water-cooled tube 8 is cast in the valve plate 12,12 minutes two-way water coolants of valve plate, one tunnel water quench valve plate, 12 tops wherein, another water quench valve plate 12 bottoms, road.Be provided with the gap between the side of valve plate 12 and the slag runner 13.
The shut off valve device also is equipped with dreg scraper 7, and dreg scraper 7 is fixed on clack box 10 bottoms.Clack box 10 bottoms arrange refractory materials.Clack box 10 inside are provided with water coolant, and water coolant is opened in tap cinder, close after tap cinder finishes.
Place one at blast furnace residue channel and get the slag cut-off equipment, at first to consider the blast furnace slag temperature to getting the impact of slag cut-off equipment, if moreover valve means break down, just can cause high-temperature slag to overflow slag ladle, burn out and embrace tank car and a peripheral equipment, even staff is on every side damaged.Since can not iron content in the mineral wool manufacturing technique requirent slag, so this device also will be considered the function that slag iron separates.
Referring to Fig. 2 and Fig. 3, shown among the figure and got the slag link in the mineral wool production technique.Have a mineral wool in blast furnace residue channel 20 sides and get slag runner 22, the slag flow path direction is by diagram A direction.Mineral wool is got slag runner 22 position of slagging tap and is provided with slag ladle 23 and connects slag, and slag ladle 23 transports by embracing a tank car 24.Mineral wool is got between slag runner 22 and the blast furnace residue channel 20 certain elevation difference, gets under the scoriform condition non-, and the slag flow liquid face in the blast furnace residue channel 20 is lower than the bottom surface absolute altitude that mineral wool is got slag runner 22 all the time.When getting slag cut-off equipment 21 work, the slag flow liquid faces in the blast furnace residue channel 20 rise, and when liquid level was higher than mineral wool and gets the bottom surface absolute altitude of slag runner 22, slag was normally got in beginning.
Shut off valve device of the present invention can be realized damming online and slag iron separates, and reaches the purpose of damming safely.
Below in conjunction with Fig. 1,2,3 and following content shut off valve device of the present invention is further described.
Slag temperature in the blast furnace residue channel is about about 1500 ° of C, and with a small amount of molten iron, but the slag in the mineral wool production technique can not iron content, so slag iron need to be separated.Getting under the scoriform attitude, because molten iron density is larger, can be along the slag runner flows, valve plate 12 in this device leaves certain interval with slag runner 13 bottoms, so molten iron passes through from the gap, and a large amount of slags can be dammed to mineral wool by damming after reaching the certain liquid height and got in the slag runner 22, thereby also just realizes getting the purpose that slag and slag iron separate.
Because high-temperature slag has certain viscosity, valve plate 12 sides and slag runner 13 in this device also leave certain interval, and this has just been avoided getting the tied and situation that causes valve plate to mention of valve plate and slag runner in the slag process.
If in getting the slag process, drive system goes wrong, after the valve position of manual setting magnetic valve, counterweight 2 can directly be mentioned valve plate 12.
In case getting slag finishes, cylinder 1 begins to move downward under the driving of counterweight 2, valve plate 12 begins to rise, in arriving spacing 9 the time, counterweight 2 stop motion under the effect of cylinder 1, valve plate 12 interior bottom water coolants are opened, and cool off by 8 pairs of valve plate 12 bottoms of water-cooled tube, under quenched condition, the automatic cracking of the slag that is stained with on the valve plate 12 also separates with valve plate 12.Valve plate is after 12 cooling for some time, and cylinder 1 continues to move downward under the driving of counterweight 2, and valve plate 12 continues to rise.
In sum, online intercepting high-temperature slag safety shut-off valve device of the present invention is used for damming in the mineral wool production technique and gets slag, in getting the slag process, can control the size of getting the quantity of slag, guarantee that slag iron separates, and the long service life of valve plate, when equipment breaks down, also can in time valve plate be mentioned, guarantee that blast furnace residue channel slag stream is smooth and easy.
Certainly, those skilled in the art in the art will be appreciated that, above-described embodiment only is that the present invention is described, and be not as limitation of the invention, as long as in connotation scope of the present invention, all will drop in the scope of claim of the present invention the variation of above-described embodiment, modification etc.
Claims (5)
1. an online intercepting high-temperature slag safety shut-off valve device is characterized in that: comprise cylinder, counterweight, chain, preset pieces, support one, sprocket wheel assembling, water-cooled tube, spacing place, clack box, support two, valve plate and slag runner;
Described clack box is fixed on above the slag runner by support two, and support one is fixed on the clack box top;
Described cylinder, sprocket wheel assembling, spacing place, preset pieces are fixed on the support one, and described counterweight is connected with cylinder, and described chain one end is connected on the counterweight, and the chain the other end is connected on the valve plate;
The part of described water-cooled tube is cast in the valve plate, and described valve plate divides the two-way water coolant, one tunnel water quench valve plate top wherein, another water quench valve plate bottom, road;
If in getting the slag process, drive system goes wrong, after the valve position of manual setting magnetic valve, counterweight can directly be mentioned valve plate.
2. online intercepting high-temperature slag safety shut-off valve device as claimed in claim 1, it is characterized in that: described shut off valve device also comprises dreg scraper, dreg scraper is fixed on the clack box bottom.
3. online intercepting high-temperature slag safety shut-off valve device as claimed in claim 1 is characterized in that: be provided with the gap between the side of described valve plate and the slag runner.
4. online intercepting high-temperature slag safety shut-off valve device as claimed in claim 1, it is characterized in that: described clack box bottom arranges refractory materials.
5. online intercepting high-temperature slag safety shut-off valve device as claimed in claim 1, it is characterized in that: described clack box inside is provided with water coolant, and water coolant is opened in tap cinder, closes after tap cinder finishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110417840 CN102433408B (en) | 2011-12-14 | 2011-12-14 | Safety shutoff value device for on-line interception of high-temperature fused slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110417840 CN102433408B (en) | 2011-12-14 | 2011-12-14 | Safety shutoff value device for on-line interception of high-temperature fused slag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102433408A CN102433408A (en) | 2012-05-02 |
| CN102433408B true CN102433408B (en) | 2013-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110417840 Expired - Fee Related CN102433408B (en) | 2011-12-14 | 2011-12-14 | Safety shutoff value device for on-line interception of high-temperature fused slag |
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| CN (1) | CN102433408B (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000144222A (en) * | 1998-11-09 | 2000-05-26 | Nkk Corp | Device for opening/closing molten slag |
| KR20020053508A (en) * | 2000-12-27 | 2002-07-05 | 이구택 | Skimmer control apparatus for main trough |
| CN201553747U (en) * | 2009-12-08 | 2010-08-18 | 攀钢集团攀枝花钢钒有限公司 | Vanadium-titanium high-titanium slag metal iron recycling device |
| CN201560201U (en) * | 2009-12-08 | 2010-08-25 | 攀钢集团攀枝花钢钒有限公司 | Slag-iron separation device for vanadium-titanium blast furnace slag |
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2011
- 2011-12-14 CN CN 201110417840 patent/CN102433408B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN102433408A (en) | 2012-05-02 |
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Granted publication date: 20130109 Termination date: 20181214 |